29 HFY-FC-PM-PD-0029 - Cathodic Protection System Installation Procedure Rev 1 PDF

Doc. No.
HFY-FC-PM-PD-0029
INSTALLATION & TESTING Revision 1

PROCEDURE FOR Date 22 Jan 2018
PetroChina CATHODIC PROTECTION
Page Page 2 of 10
Halfaya FZ LLC
REV DATE REVISION DETAILS
0 14‐June‐16 First Issue – After Trial Implementation
1. Acceptance Criteria has been added
2. References of Code & Standards and specification have been specified
3. ITPs have been included in the procedure.
4. Old Inspection Checklists have been replaced with revised one.
1 22‐Jan‐18
5. Corrosion Coupon & Corrosion Probe installation procedure has been added.
6. Title of the procedure has been modified.
7. Table of Contents have been revised.
8. Procedure has been simplified and improved.

HFY-FC-PM-PD-0029 Rev 1
Doc. No. HFY-FC-PM-PD-0029

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Halfaya FZ LLC
TABLE OF CONTENTS
1.0 SCOPE ....................................................................................................................................... 4

2.0 DEFINITIONS, REFERENCES AND ABBREVIATIONS ............................................................ 4
3.0 SPECIFICATIONS...................................................................................................................... 4
4.0 CODES & STANDARDS: ........................................................................................................... 5
5.0 ACCEPTANCE CRITERIA FOR CATHODIC PROTECTION: ................................................... 5
6.0 SACRIFICIAL ANODE CATHODIC PROTECTION (SACP) FOR BURIED PIPE ...................... 5
6.1 Installation of Sacrificial Anode
6.2 Inspection & Testing of Sacrificial Anode:
7.0 ICCP – IMPRESSED CURRENT CATHODIC PROTECTION FOR BURIED PIPE: ................. 6
7.1 Transformer Rectifier Unit (TRU) Installation
7.2 Deep Well Drilling
7.3 Deep Well Anode Installation
7.4 Test Post Installation Inspection & Testing of Impressed Current Cathodic Protection
8.0 CORROSION COUPON & CORROSION PROBE FOR PIPELINE: .......................................... 8
8.1 Installation of Corrosion Coupon & Corrosion Probe:
8.2 Inspection & Testing of Corrosion Coupon & Corrosion Probe:
9.0 CATHODIC PROTECTION FOR TANK / VESSEL/ EQUIP: ...................................................... 9
9.1 SACP ‐ Sacrificial Anode Cathodic Protection for Tanks, Vessels & Equipment – Tank Internal
9.2 ICCP – Impressed Current Cathodic Protection for Tanks, Vessels & Equipment – Tank External
9.3 Inspection & Testing of Cathodic Protection for the Tanks / Vessels

APPENDIXIES:

Appendix 1:
1. HFY‐ITP‐STD‐001, Rev‐0 ITP ‐ Corrosion Coupon & Corrosion Probe
2. HFY‐Checklist‐001‐01 Checklist – Corrosion Coupon & Corrosion Probe
Appendix 2:
1. HFY‐ITP‐STD‐002, Rev‐1 ITP – Cathodic Protection
2. HFY‐Checklist‐002‐01, Rev‐1 Checklist – SACP for Buried Piping & Pipeline
3. HFY‐Checklist‐002‐02, Rev‐1 Checklist – ICCP for Buried Pipeline
4. HFY‐Checklist‐002‐03, Rev‐1 Checklist – SACP for Tank Internal
5. HFY‐Checklist‐002‐04, Rev‐1 Checklist – ICCP for Tank External


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Halfaya FZ LLC
1.0 SCOPE

This procedure covers the installation & testing of following Cathodic Protection Systems shall be
implemented by the EPC Contractor of F&C Department at Halfaya Oil Field. This procedure also covers the
corrosion monitoring that is the installation & testing of Corrosion Probe and Corrosion Coupon:

 SACP – Sacrificial Anode Cathodic Protection for Underground Pipe
 ICCP – Impressed Current Cathodic Protection for Underground Pipe
 Corrosion Probe & Corrosion Monitoring
 ICCP – Impressed Current Cathodic Protection for Tank, Vessel, Equipment (External)
 SACP ‐ Sacrificial Anode Cathodic Protection for Tank, Vessel, Equipment (Internal)

2.0 DEFINITIONS, REFERENCES AND ABBREVIATIONS

OWNE : Missan Oil Company
COMPANY : PetroChina International Iraq FZE Iraq Branch (PCH)
CONSULTANT : PMC – Project Management Consultant
CONTRACTOR : EPC Contractor
Sub‐Contractor : Organization assigned by CONTRACTOR to perform portion of
CONTRACTOR’s Scope of Works
Vendor : Manufacturers/Suppliers of Goods/Equipment
Shall : Indicates a mandatory requirement
Should : Indicates requirement recommendation
AC : Alternate Current
CP : Cathodic Protection
TRU : Transformer Rectifier Unit
ICCP : Impressed Current Cathodic Protection
SACP : Sacrificial Anode Cathodic Protection
ITP : Inspection & Test Plan
RFI : Request for Inspection.
MMO : Mixed Metal Oxide

3.0 SPECIFICATIONS
The procedure is based on the requirements outlined in the following PetroChina Specifications:

HFY3‐GEN‐CP‐SP‐00006 : Specification for Corrosion Coupon
HFY3‐GEN‐CP‐SPC‐00012: Specification for Cathodic Protection for Buried Pipeline.
HFY3‐GEN‐CP‐SP‐00014 : Specification for Corrosion Probe
HFY3‐GEN‐CP‐SP‐00009 : Specification for Cathodic Protection Equip and Tank
HFY3‐GEN‐CP‐SP‐00010 : Specification for Insulation Joint


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4.0 CODES & STANDARDS:
This procedure meets the requirements of following International Standards:
1. NACE SP‐169 : Control of External Corrosion on Underground Metallic Piping System.
2. NACE TM‐497 : Test Method for Cathodic Protection on Underground Piping
3. BS‐6346 : Specification for Armoured Electric Cables Having XLPE PVC Insulation for CP
4. ISO 21809‐1 : External Coating for Buried Pipeline Transportation System, 3‐Layer PP
5. ISO 21809‐3 : External Coating for Buried Pipeline Transportation System, Field Joint Coating
6. NACE SP‐274 : High‐Voltage Holiday Testing for Pipeline.
7. CAN/CSA Z245.20 : External Fusion Bond Epoxy Coated Pipe
8. NACE RP‐303 : Field Applied Heat Shrink Sleeve for Pipeline
9. NACE NO2 OR SSPC‐10: Surface Preparation
10. NACE‐RP‐193 : External Coating SC Storage Tank Bottom
11. API‐651 : Cathodic Protection for Petroleum Storage Tank
12. NACE‐RP‐188 : Holiday Test

5.0 ACCEPTANCE CRITERIA FOR CATHODIC PROTECTION:

PetroChina “Specifications” & “NACE SP‐169” both define the same Criteria. Contractor shall
follow the following criteria for the design and the testing of Cathodic Protection.
 ‐850 mV (CSE) with CP Applied : Section 6.2.2.1.1, NACE SP‐169
A negative (Cathodic) potential of at least ‐850 mV with CP applied. This potential is measured with respect
to a saturated Cu / Cu SO4 solution reference electrode containing electrolyte. It is referred as On‐
Potential.

 Polarized Potential of ‐850 mV (CSE) : Section 6.2.2.1.2, NACE SP‐169
A negative polarized potential of at least ‐850 mV relative to a saturated Cu / CuSO4 reference electrode.
Polarized Potential is measure when all current sources are off. It is referred as “Off‐Potential” & “Instant
Off‐Potential”.

 100 mV of Polarization : Section 6.2.2.1.3, NACE SP‐169
A minimum of 100 mV of Cathodic Polarization between the structure surface and a stable reference
electrode contacting the electrolyte. Difference between On‐Potential & Off‐Potential shall not be less than
100 mV.

6.0 SACRIFICIAL ANODE CATHODIC PROTECTION (SACP) FOR BURIED PIPE

6.1 Installation of Sacrificial Anode for buried pipe:

6.1.1 Material inspection shall be completed prior to installation. RFI shall be raised and shall
be signed by concerned PMC engineer. Material shall comply with the datasheet and the
specifications. Form IR‐01 shall be filled that is attached with ITP.

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6.1.2 Contractor shall install Sacrificial Anode at the locations (depth and the distance) as per
drawing.
6.1.3 Contractor shall also follow the manufacturer instruction for the installation of Sacrificial
Anode.
6.1.4 Remove the pipe coating and expose the metal for cable connections for area 50 mm x
50 mm approximately.
6.1.5 Thoroughly clean the exposed area with power brush and then roughen the bright metal
with sand paper for better adhesion.
6.1.6 Connect the cable with pipe using thermite / pin braze welding. Use safety googles and
take safety measures during welding.
6.1.7 Check the strength of weld connection by hitting with ½ Kg copper headed hammer.
6.1.8 The weld connection and surrounding coating shall be thoroughly with power / wire
brush.
6.1.9 Use Valspar Corporation Pipeclad Green Patch Kit for coating repair. Contractor to follow
instructions of Valspar for patch repair.
6.1.10 After patch repair holiday test shall be carried out at 15.0 kV.

6.2 Inspection & Testing of Sacrificial Anode for buried pipe:

6.2.1 Contractor shall raise RFI for the witness of Holiday Test and get it signed from PMC.
6.2.2 Contractor shall raise RFIs for all “W” & “H” points specified in PetroChina Standard ITP
and shall attach inspection checklist as well. Contractor shall fill the form IR‐08 in
attached ITP.
6.2.3 Inspection & Testing shall be carried out as per following:
 ITP – Inspection & Test Plan : HFY‐ITP‐STD‐002 Rev‐1 SACP for U/G Pipe
 Inspection Checklist : HFY‐Checklist‐2‐1 Rev‐1 Checklist for SACP
ITP & Inspection Checklist & Forms have been attached at Appendix‐2.

7.0 ICCP – IMPRESSED CURRENT CATHODIC PROTECTION FOR BURIED PIPE:

This section covers the RTU installation, deep‐well drilling, anode installation & ITP for Impressed
Current Cathodic Protection.

7.1 Transformer Rectifier Unit (TRU) Installation
7.1.1 Contractor shall raise RFI for Material Inspection of TRU prior to installation.
7.1.2 Check the TRU Output Voltage & Current rating as per datasheet.
7.1.3 Verify that the IP Rating of TRU, it shall be IP‐45.
7.1.4 Contractor shall complete cable termination, AC & DC cables are routed through separate
conduits.
7.1.5 Cable connection with Pipe & repair of coating patch shall be completed as specified
above at sections from 6.1.4 to 6.1.10.
7.1.6 Contractor shall raise RFIs with checklist as per ITP and fill the form IR‐02.


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Halfaya FZ LLC
7.2 Deep Well Drilling
7.2.1 Contractor shall perform drilling as per details in the drawing for location diameter, and
depth.
7.2.2 A surface casing larger than the bore diameter shall be set to a depth of approximately 5
meter.
7.2.3 All data shall be recorded during drilling like date, time, depth, formation (clay, sand,
rock, water etc).
7.2.4 Contractor to fill the Form IR‐03 that has been attached with ITP available in Appendix‐
2.

7.3 Deep Well Anode Installation
7.3.1 Check the type of anode and size according to the datasheet and specification.
7.3.2 Lower each canister into hole using supporting rope. The preferred method is to lower
each canister using the wire rope tied to the canister handle. The lowering of each
canister can be carried out using an A‐Frame with pulley or crane.
7.3.3 Anode installation shall be carried out as per approved construction drawings.
7.3.4 Contractor shall take extra care to avoid anode cable damage during installation.
7.3.5 Ensure that canister is located vertically and shall remain at the center of borehole.
7.3.6 Carbon backfill with a uniform low resistivity should be installed inside the hole until the
top anode is adequately covered.
7.3.7 The coke backfill shall be allowed to settle for 24 hrs. prior to testing for resistance
measurement.
7.3.8 Resistance Measurement – Measure and record resistance of each anode and the whole
ground‐bed to remote earth.
7.3.9 Reading shall be taken by contractor’s Cathodic Protection in charge and shall be
recorded and witnessed & signed by PMC.
7.3.10 Anode Junction Box – Install Anode Junction Box and connect anode cable and ensure
that it is correctly labeled as per drawing.

7.4 Test Post Installation
7.4.1 Contractor shall install “Potential Test Posts” for single well “Flowlines” & gathering
“Trunklines” at every “1 km” intervals or at an interval as specified in the drawing.
7.4.2 Contractor shall install “Potential Test Posts” at “2 km” interval for “Export Pipelines” or
at an interval as specified in the drawing.
7.4.3 Contractor shall install “Current Test Posts” at “10 km” interval for “Export Pipelines” or
at an interval as specified in the drawing.
7.4.4 Contractor shall install the test post with concrete foundation; the size of concrete
foundation shall be as specified in the drawing. Backfill earth shall be compacted so that
posts are rigid and stay vertical.
7.4.5 Test Posts shall also be installed at the both sides of road crossing. Sacrificial Anode shall
be provided and shall be connected with the metal casing used for road crossing.
7.4.6 Cable connections at pipeline & test post & anode shall be tight and rigid. Continuity Test
shall be conducted to verify proper connection of cables.

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Halfaya FZ LLC
7.5 Inspection & Testing for ICCP for buried Pipeline:
Contractor to raise RFIs for all “W” & “H” points specified in PetroChina Standard ITP and attach
Checklist as per following:

 ITP – Inspection & Test Plan : HFY‐ITP‐STD‐002 Rev‐1 ICCP for U/G Pipe
 Inspection Checklist : HFY‐Checklist‐2‐2 Rev‐1 Checklist for ICCP


8.0 CORROSION COUPON & CORROSION PROBE FOR PIPELINE:

8.1 Installation of Corrosion Coupon:
8.1.1 Contractor shall raise RFI for Material Inspection prior to start installation and ensure that
incoming material is as per datasheet & specifications.
8.1.2 Ensure that Coupon Holder size / type is matching with the information the drawing &
datasheet.
8.1.3 Contractor shall be careful and record the correct Sr. No. & Weight of the coupon in the
report.
8.1.4 Ensure that narrow edge of coupon shall be in line with flow direction OR Ensure that
broad face of strip coupon does not confront with flow direction.
8.1.5 Contractor shall make sure that marking has been scribed / done on 2 inch access fitting
and on the solid threaded plug for the confirmation of correct orientation of coupon.
8.1.6 Ensure that coupon shall not touch with coupon holder to avoid galvanic corrosion.
8.1.7 Ensure that Self‐Locking Nuts are used when coupon connected with holder.
8.1.8 Contractor shall use Ant‐Seize compound on the fitting threads and on the locking pin
threads.
8.1.9 Contractor shall take photographs as an evidence for correct installation.

8.2 Installation of Corrosion Probe:
8.2.1 Contractor shall raise RFI for Material Inspection prior to start installation and ensure that
incoming material is as per datasheet & specifications.
8.2.2 Ensure that probe size / type is matching with the information provided in the drawing
and datasheet.
8.2.3 Intelligent Interface Unit (IIU) – This is optional; it is required if we have online
monitoring.
8.2.4 Internal Corrosion Management Server (ICMS) ‐ This is optional; it is required if we have
online monitoring.
8.2.5 Ensure that testing / commissioning has been completed as per vendor
recommendations.
8.2.6 Ensure that software has been installed in English version, if applicable.
8.2.7 Commissioning Spares – Ensure that 02 years commissioning spares handed‐over to
production / end user.


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8.3 Inspection & Testing of Corrosion Coupon & Corrosion Probe:
o ITP – Inspection & Test Plan : HFY‐ITP‐STD‐001 Rev‐0 Corrosion Coupon & Probe
o Inspection Checklist : HFY‐Checklist‐1‐1 Rev‐0 Checklist

9.0 CATHODIC PROTECTION FOR TANK / VESSEL/ EQUIP:
This section covers the followings:
 SACP – Sacrificial Anode Cathodic Protection – Tank Internal
 ICCP – Impressed Current Cathodic Protection – Tank External

9.1 SACP – Internal ‐ Sacrificial Anode Cathodic Protection for Tanks, Vessels & Equipment.
9.1.1 Ensure that type, size & weight of Sacrificial Anode is as per drawing / datasheet. Ensure
that Material Inspection is complete and RFI is already signed by PMC.
9.1.2 Contractor shall install the anodes at intervals as per drawing at tank internal (bottom
plate & shell).
9.1.3 Anode shall be installed at a minimum of 200mm away from tank welding joint.
9.1.4 Anode support shall be welded with bottom plate & shell as per drawing and as per
recommendations of vendor.
9.1.5 For small tanks where using SACP for protection of tank external bottom plate, ensure
the anode installation and quantity is as per approved drawings. Anode cable joints with
proper insulation shall be checked to avoid loose connections.
9.1.6 External Protection ‐ Most of the cases in bigger tanks the external protection is with
ICCP having MMO Anode & Ti Bar grid installation. However, in some of the small tanks,
there may be SACP for tank external instead of ICCP depending on the tank design.
Contractor therefore shall perform installation as per design & drawing.

9.2 ICCP – External ‐ ICCP for Tanks, Vessels & Equipment.
9.2.1 Mixed Metal Oxide (MMO) Anode & Titanium Conductor Bar Grid Installation:
9.2.1.1 Contractor shall get the material inspection done and get the RFI signed by PMC
prior to start installation of anode.
9.2.1.2 Contractor shall install MMO Anode & Titanium (Ti) Bar in grid as per drawing and
shall ensure that location & depth as shown in the drawing.
9.2.1.3 The Coke Layer shall be laid along the MMO Anode & Titanium Bar as per
dimensions shown in the drawing.
9.2.1.4 Titanium Conductor bar shall be placed under MMO Anode
9.2.1.5 “MMO Anode” & “Titanium Conductor” grid shall be welded using Resistance
Spot Welding at 02 places at each crossing.
9.2.1.6 Cable & Titanium Bar shall be terminated and connected with special connectors
supplied by vendor.

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9.2.1.7 Reference Cell – Reference Cell shall be placed in the sand layer with horizontal
orientation. Installation profile, intervals and quantity of cells shall be as per
drawing.
9.2.1.8 Reference Cell shall be saturated with water prior to installation.
9.2.1.9 Negative cable connection to tank shall be tight and rigid and as per details shown
in the drawing.

9.2.2 Transformer Rectifier Unit (TRU) Installation ‐ ICCP of Tank:
Contractor shall follow the same steps as specified above at Section 7.1.
9.2.3 Test Post Installation ‐ ICCP for Tank:
Contractor shall follow the same steps as specified above at Section 7.4.
9.3 Inspection & Testing for the ICCP of Tanks / Vessels:
o Inspection & Test Plan : HFY‐ITP‐STD‐002 Rev‐1 ITP
o Inspection Checklist : HFY‐Checklist‐2‐3 Rev‐0 SACP ‐ Tank Internal
o Inspection Checklist : HFY‐Checklist‐2‐4 Rev‐0 ICCP – Tank External
ITP & Inspection Checklists & Forms have been attached at Appendix‐2

10.0 COMMISSIONING OF CATHODIC PROTECTION:
Testing & commissioning for the Cathodic Protection shall follow the Acceptance Criteria
specified in the Section 5.0
10.1 On Potential:
A negative (Cathodic) potential shall fall between ranges from ‐850 mV to ‐1100 mV with CP
applied. This potential is measured with respect to a saturated Cu / Cu SO4 solution reference
electrode containing electrolyte. It is referred as On‐Potential. The maximum range shall not
exceed ‐1100 mV to avoid protection as specified in section 6.0 of document no. HFY‐GEN‐CP‐SPC‐
0012, Specification for Cathodic Protection for buried pipeline.

10.2 Off Potential:
A negative polarized potential shall be minimum ‐850 mV to a saturated Cu / CuSO4 reference
electrode. Polarized Potential is measure when all current sources are off. It is referred as “Off‐
Potential” & “Instant Off‐Potential”.

10.3 100 mV Polarization:
A minimum of 100 mV of Cathodic Polarization between the structure surface and a stable
reference electrode contacting the electrolyte. Difference between On‐Potential & Off‐Potential
shall not be less than 100 mV.

APPENDIX-1
PetroChina CATHODIC PROTECTION PAGE 1 OF 17
Halfaya FZ LLC
ITP & Checklist
Appendix 1:
1. HFY-ITP-STD-001, Rev-0 ITP - Corrosion Coupon & Corrosion Probe
2. HFY-Checklist-001-01 Checklist – Corrosion Coupon & Corrosion Probe
2 OF 17
Document No. : HFY-ITP-STD-001 Rev-0 Dated: 30-Dec-2016
Standard ITP
&
Inspection Checklist
Installation & Commissioning of

Corrosion Coupon & Corrosion Probe
Prepared By : PetroChina QA/QC Department
1 Title Page
3 OF 17
Legends & Scope Contractor

Logo
Corrosion Coupon & Probe
LEGENDS & DEFINITATIONS

"H" - HOLD POINT - Work shall not be proceeded further without the inspection for this stage. Contractor
shall notify the COMPANY / PMC and raise RFI.
"W" - WITNESS POINT - Work shall be witnessed for the inspection stage. Contractor shall notify the
COMPANY / PMC and raise RFI.
"S" - SURVEILLANCE - Surveillance can be carried out for on-going activity but formal notification and RFI is
not required.
"R" - REVIEW - Document shall submitted for review and approval through transmittal. Work shall not be
proceeded unless contractor has received Code-A / Code-B from PMC / COMPANY.
"RFI" - REQUEST FOR INSPECTION - Contractor shall submit the FRI along-with their inspection
notification.
SCOPE OF WORK
Contractor shall specify their Scope of Work related to "Cathodic Protection"
2 Legends and Scope of work 1 OF 1

4 OF 17
ITP
-
Document No : HFY-ITP-STD-001; Rev-0
Verifying Document
Reference Document Contractor Checklist
No. Activity (Format) PMC
Acceptance Criteria QC Refrence
(Inspection Checklist)
1.0 Corrosion Coupon:
DATA Sheet & Specification

RFI & Inspection Checklist
1.1 Material Inspection HFY-GEN-CP-SPC-0009
Inspection Report - IR-01
H W HFY-Checklist-1
Manutacturer Packing List
HFY-Checklist-0035 Rev-1
HFY-GEN-CP-SPC-0009 RFI & Inspection Checklist
1.2 Installation of Corrosion Coupon:
Manufacturer Recommendations Inspection Report - IR-01
H W HFY-Checklist-1
CC & CP Installation Procedure
2.0 Corrosion Probe:

2.1 Installation of Corrosion Probe:
H W HFY-Checklist-1
2.2 Junction Box Installation Manufacturer Recommendations Inspection Report - IR-03
H W HFY-Checklist-1
3 ITP 1 OF 2
5 OF 17
2.3 Cable Laying
H W HFY-Checklist-1
Digital Transmitter
2.4 (Digital Transmitter is applicable if
H W HFY-Checklist-1
we have online monitoring) CC & CP Installation Procedure
Intelligent Interface Unit - IIU
2.5 (IIU is applicable if we have online
H W HFY-Checklist-1
monitoring) CC & CP Installation Procedure
Internal Corrosion Management HFY-Checklist-0035 Rev-1

Server - ICMS HFY-GEN-CP-SPC-0010 RFI & Inspection Checklist
2.6 Manufacturer Recommendations Inspection Report - IR-07
H W HFY-Checklist-1
(ICMS is applicable if we have online
Software Installation
2.7 (Applicable if we have online
H W HFY-Checklist-1
LEGENDS : "R" = Review, "S" = Surveillance, "W" = Witness, "H" = Hold Point
Note :
1. Contractor shall attach "Inspection Reports" of ITP along-with RFI.
2. PMC and contractor to complete the "Inspection Checklist" attached with RFI.
4. PMC is to ensure that all inspection record is complete as per ITP and has been placed in MC / PA Dossiers.
3 ITP 2 OF 2
6 OF 17
"Corrosion Coupon" &
"Corrosion Probe" Installation
Document # : HFY-STD-001-01-01
Report # PRID #: Project Name: Contractor :
RFI # ITP No. : HFY-ITP-STD-001
Inspection Time Start: Finish: Inspection Date:
Dwg # / Line # : Area/Location:
Spec Reference : 1. HFY3-GEN-CP-SP-00009 Corrosion Coupon
2. HFY3-GEN-CP-SP-00010 Corrosion Probe
Inspector's Checklist
Inspector's Observation
Sr # Description of Activity
(Record the Data)
1.0 Corrosion Coupon Installation:
Material: Specify if any discrepancy:
1.1 Ensure that received material as per the data sheet & specifications HFY3-GEN-CP-
SP-00009 & vendor document: …………………………………
Visual Check for Material:
1. Ensure that there is no damage to the threads of solid Plug.
1.2 2. Ensure the O-Ring between the solid plug and the coupon holder is intact and □ OK □ Not OK
there is no scratch / damage.
3. Ensure that Coupon is clean and its properly handled.
Sr. No. & Weight: Sr No……………………………………
1.3 Ensure that correct Sr. No. & Weight of Corrosion Coupon need to be specified in
the report. Weight………………………………
Size of Coupon Holder: Specify the Coupon Holder sizes used?

1.4 Ensure that Coupon Holder size / type is matching with the information provided
in the P&ID and Data Sheet.
Coupon Orientation:
Ensure that narrow edge of coupon is inline with the flow direction.
1.5 OR
□ Yes □ No
Ensure that broad face of strip coupon does not confront with flow direction.
Marking for Coupon Orientation:

Marking done?
Ensure that marking has been done at the 2" access fitting and on the solid
1.6 threaded plug for the correct orientation of coupon. Tightening of plug threads
□ Yes □ No
need to be completed to match with the marking on access fitting.
Isolation of Coupon:
Ensure that Corrosion Coupon isolation has been provided on both sides of
1.7 coupon.
□ Yes □ No
Coupon shall not touch with coupon holder to avoid Galvanic Corrosion.
Self-Locking Nuts:
1.8 Ensure that Self Locking-Nuts used when coupon connected with holder
□ Yes □ No
HFY-Checklist -001-01-01 - CC Checklist 1 OF 2

7 OF 17
Straight & Vertical:

1.9 Ensure that Coupon are installed exact vertical and straight with coupon holder.
□ Yes □ No
Anti-Seize: Specify if any discrepancy:

1.10 Ensure that Anti-Seize has been used in the fitting threads and locking pin
threads. ………………………………………………….
How many pictures attached? Specify.

Pictures:
1.11 Ensure that pictures have been taken as an evidence of correct installation. ………………………………………………….
2.0 Corrosion Probe Installation:

Material: Specify if any discrepancy:
2.1 Ensure that received material as per the data sheet & specifications:
HFY3-GEN-CP-SP-00010, vendor documents. ………………………………………………….
Type & Size of Probe: Specify the type / size used?

2.2 Ensure that Probe size / type is matching with the information provided in the
P&ID and Data Sheet.
Visual Check for Material:
2.3 1. Ensure that there is no damage to the plug assembly with probe and probe □ OK □ Not OK
holder.
Cable:
1. Cables between Transmitter & JB shall be shielded twisted-pair cable. It shall be
2.4 explosion-proof for hazardous areas.
□ Yes □ No
2. Main Cables between JBs shall also be explosion-proof for hazardous area.
Junction Boxes - JBs: How did you ensure JB is explosion proof?
2.5 JBs shall be explosion-proof for hazardous area.
Intelligent Interface Unit (IIU) : Applicable ?……………………………………………………….

2.6 (This is optional; it is applicable if we have online monitoring)
Not Applicable? ………………………………………………….
Internal Corrosion Management Server (ICMS): Applicable ?……………………………………………………….

2.7 (This is optional; it is applicable if we have online monitoring)
Not Applicable? ………………………………………………….
Commissioning of Corrosion Probe:

2.8 Ensure that commissioning has been completed as per vendor recommendations.
□ Yes □ No
Commissioning Spares:
2.9 Ensure that 02 years commissioning spares have been handed-over.
□ Yes □ No
Software Installation:
3.0 Ensure that software has been installed in "English" version.
□ Yes □ No
Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications,
Codes and Standards, Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be
added to the checklist.
Contractor PMC PMT

Name
Signtaure
Date
HFY-Checklist -001-01-01 - CC Checklist 2 OF 2

8 OF 17
Inspection Checklist – Pictorial
(HFY-Checklist-1)
Isolation shall be on both sides of coupon. Coupon shall not

Isolation shall be on both sides of coupon. Coupon shall
touch with coupon holder.
not touch with coupon holder.
Self-Locking Nut to be used for the tightening and the Self-Locking Nut to be used for the tightening and the
straightness of coupon straightness of coupon
Anti-Seize Compound shall be used on access fitting

threads and locking-pin threads Anti-Seize Compound shall be used on access fitting threads
and locking-pin threads
9 OF 17
Recommended Commissioning Spares

for
Corrosion Coupon & Corrosion Probe
Following are the recommended spare parts for Corrosion Coupon & Corrosion
Probe:
- Coupon/probe holders for each line size (18 no diff sizes)

- Primary packing (36)
- Probe adaptor corrosometer (18)-2 for each line size –different sizes
- Overshot adaptor (36)
- Seal packing (36)
- Remote data collectors batteries-9 no
- Data collector – 1
- Service valve -1
10 OF 17
Inspection Report Contractor

Installation of Corrosion Coupon Logo
(Form No - IR-01)
Date of Inspection :
PRID No.
ITP No.
DWG No.
Line No.
Location
Inspection Checklist No.
Specification No.
Detail of Inspection Conducted:
Comments:
Accepted □
RESULT
Rejected □
Note :
Signining & Acceptace of RFI / Inspection Reports does not relieve contractor to fulfil their
contractual requirements to complete the work as per specifications, proceduures, codes and
standards.
Contractor PMC
Name
Signature
Date
7 IR-01 - Form 1 OF 1
11 OF 17

Installation of Corrosion Probe Logo
(Form No - IR-02)
PRID No.
ITP No.
DWG No.
Line No.
Location
Specification No.
Comments:
Accepted □
RESULT
Rejected □
Note :
standards.
Contractor PMC
Name
Signature
Date
8 IR-02 - Form 1 OF 1
12 OF 17

Installation of Junction Box - JB Logo
(Form No - IR-03)
PRID No.
ITP No.
DWG No.
Location
Specification No.
Comments:
Accepted □
RESULT
Rejected □
Note :
standards.
Contractor PMC
Name
Signature
Date
9 IR-03 - Form 1 OF 1
13 OF 17

Cable Laying Logo
(Form No - IR-04)
PRID No.
ITP No.
DWG No.
Location
Specification No.
Comments:
Accepted □
RESULT
Rejected □
Note :
standards.
Contractor PMC
Name
Signature
Date
10 IR-04 - Form 1 OF 1
14 OF 17

Installation of Digital Transmitter Logo
(Form No - IR-05)
PRID No.
ITP No.
DWG No.
Location
Specification No.
Comments:
Accepted □
RESULT
Rejected □
Note :
standards.
Contractor PMC
Name
Signature
Date
11 IR-05 - Form 1 OF 1
15 OF 17

Intelligent Interface Unit - IIU Logo
(Form No - IR-06)
PRID No.
ITP No.
DWG No.
Location
Specification No.
Comments:
Accepted □
RESULT
Rejected □
Note :
standards.
Contractor PMC
Name
Signature
Date
12 IR-06 - Form 1 OF 1
16 OF 17
Inspection Report
Contractor
Internal Management Corrosion Server
Logo
- ICMS
(Form No - IR-07)
PRID No.
ITP No.
DWG No.
Location
Specification No.
Comments:
Accepted □
RESULT
Rejected □
Note :
standards.
Contractor PMC
Name
Signature
Date
13 IR-07 - Form 1 OF 1
17 OF 17

Software Installation Logo
(Form No - IR-08)
PRID No.
ITP No.
DWG No.
Location
Specification No.
Comments:
Accepted □
RESULT
Rejected □
Note :
standards.
Contractor PMC
Name
Signature
Date
14 IR-08 - Form 1 OF 1
INSTALLATION & TESTING Revision 1APPENDIX-2

1 OF 27
Halfaya FZ LLC
1 OF 27
ITP & Checklist
Appendix 2:
1. HFY-ITP-STD-002, Rev-1 ITP – Cathodic Protection
2. HFY-Checklist-002-01, Rev-1 Checklist – SACP for Buried Piping & Pipeline
3. HFY-Checklist-002-02, Rev-1 Checklist – ICCP for Buried Pipeline
4. HFY-Checklist-002-03, Rev-1 Checklist – SACP for Tank Internal
5. HFY-Checklist-002-04, Rev-1 Checklist – ICCP for Tank External
2 OF 27
Document No. : HFY-ITP-STD-002 Rev-1 Dated: 18-Nov-2017
Standard ITP
&
Cathodic Protection
1. Impressed Current Cathodic Protection - ICCP - for Buried Pipeline

2. Sacrificial Anode Cathodic Protection - SACP - for Buried Pipeline & Piping
3. Impressed Current Cathodic Protection - ICCP - for Tanks / Vessels
4. Sacrificial Anode Cathodic Protection - SACP - for Tanks / Vessels
Note: This Standard ITP is just for guidance. Contractor to prepare their own ITP based on their scope of
work.
Prepared By : F&C Department
1 Title Page - Cathodic Protection - HFY-ITP-STD-002 - Rev-1

3 OF 27
ITP - INSPECTION & TEST PLAN

Cathodic Protection - Pipeline & Tanks / Equipment
Document No : HFY-ITP-STD-002; Rev-1
Reference Document Verifying Document Contractor Checklist
No. Activity PMC
Acceptance Criteria (Inspection Report & Checklist) QC Reference
1.0 Impressed Current Cathodic Protection - ICCP - for Buried Pipeline
DATA Sheet / Calculation Sheet
& Specification RFI & Inspection Checklist HFY-Checklit
1.1 Material Inspection H W
HFY-GEN-CP-SPC-0012 Inspection Report - IR-01 2-2
Section-8 NACE-SP-169
Drawing, DATA Sheet & Specification
Transformer Rectifier Unit (TRU) RFI & Inspection Checklist HFY-Checklit
1.2 HFY-GEN-CP-SPC-0012 H W
Installation Inspection Report - IR-02 2-2
Manufacturer Instructions
RFI & Inspection Checklist HFY-Checklit
1.3 Deep Well Drilling HFY-GEN-CP-SPC-0012 H W
Inspection Report - IR-03 2-2
1.4 Deep Well Anode Installation HFY-GEN-CP-SPC-0012 H W
Cable Laying, JB & their Drawing, DATA Sheet & Specification
1.5 Connections: HFY-GEN-CP-SPC-0012 H W
Exothermic Welding Manufacturer Instructions
Junction Boxes, Distribution RFI & Inspection Checklist HFY-Checklit
Boxes, Test Post Inspection Report - IR-06 2-2
Electrical Isolation - MIJ - Isolation HFY-GEN-CP-SPC-0012 RFI & Inspection Checklist HFY-Checklit
1.7 H W
Kit at Flanged Connections Section-8 NACE-SP-169 Inspection Report - IR-09 2-2
Manufacturer recommendations
Testing & Commissioning HFY-GEN-CP-SPC-0012 RFI & Inspection Checklist HFY-Checklit
1.8 H W
of ICCP for buried pipeline. Section-8 NACE-SP-169 Inspection Report - IR-07 2-2
3 ITP - Cathodic Protection - Rev-1 1 OF 4

4 OF 27

No. Activity PMC
2.0 Sacrificial Anode Cathodic Protection - SACP - for Buried Pipeline & Piping
Drawing, DATA Sheet, Calculation
Sheet & Specification
2.1 Material Inspection HFY-GEN-CP-SPC-0012 H W
Manufacturer Packing List
Anode Tail Cable Laying & Drawing, DATA Sheet & Specification RFI & Inspection Checklist HFY-Checklit
2.2 H W
Connections HFY-GEN-CP-SPC-0012 Inspection Report - IR-05 2-1

2.3 Anode Installation HFY-GEN-CP-SPC-0012 H W

Electrical Isolation - MIJ - Isolation RFI & Inspection Checklist HFY-Checklit
Kit at Flanged Connections Inspection Report - IR-09 2-1

Testing & Commissioning HFY-GEN-CP-SPC-0012 RFI & Inspection Checklist HFY-Checklit
2.5 H W
for SACP for buried pipeline Section-8 NACE-SP-169 Inspection Report - IR-07 2-1

5 OF 27

No. Activity PMC
3.0 Impressed Current Cathodic Protection - ICCP - for "Tanks / Vessels" - TANK EXTERNAL
Sheet & Specification RFI & Inspection Checklist
HFY-Checklit
3.1 Material Inspection HFY-GEN-CP-SPC-0013 HFY-Checklist-0049_Rev-0 H W
API-651 Inspection Report - IR-01
2-4
Drawing, DATA Sheet & Specification RFI & Inspection Checklist
Transformer Rectifier Unit (TRU) HFY-Checklit
3.2 HFY-GEN-CP-SPC-0013 HFY-Checklist-0049_Rev-0 H W
Installation API-651 Inspection Report - IR-02
2-4

MMO (Mixed Metal Oxide) Anode HFY-Checklit
Grid API-651 Inspection Report - IR-10
2-4

Resistance Spot Welding of Anode HFY-Checklit
Mesh API-651 Inspection Report - IR-10
2-4

Cable Laying, JB & their HFY-Checklit
Connections: API-651 Inspection Report - IR-05
2-4

Junction Boxes & Test Post HFY-Checklit
Installation. 2-4
API-651 Inspection Report - IR-06

Electrical Isolation - MIJ - Isolation HFY-Checklit
Kit at Flanged Connections API-651 Inspection Report - IR-09
2-4

Testing & Commissioning HFY-Checklit
of ICCP for Tank External API-651 Inspection Report - IR-07
2-4

6 OF 27

No. Activity PMC
4.0 Sacrificial Anode Cathodic Protection - SACP - "for Tanks / Vessels" - TANK INTERNAL
Sheet & Specification RFI & Inspection Checklist
HFY-Checklit
4.1 Material Inspection HFY-GEN-CP-SPC-0013 HFY-Checklist-0048_Rev-0 H W
Manufacturer Packing List Inspection Report - IR-01
2-3
API-651
Welding of Anode Support with HFY-GEN-CP-SPC-0013 HFY-Checklit
4.2 HFY-Checklist-0048_Rev-0 H W
Tank Botton & Shell Manufacturer Recommendation 2-3
API-651
HFY-GEN-CP-SPC-0013 HFY-Checklit
4.3 Anode Installation HFY-Checklist-0048_Rev-0 H W
Manufacturer Recommendation 2-3
API-651
Electrical Isolation - MIJ - Isolation HFY-GEN-CP-SPC-0013 HFY-Checklit
HFY-Checklist-0048_Rev-0 H W
Kit at Flanged Connections Manufacturer Recommendation 2-3
API-651
Testing & Commissioning HFY-GEN-CP-SPC-0013 HFY-Checklit
4.4 HFY-Checklist-0048_Rev-0 H W
for SACP (Tank Internal) Manufacturer Recommendation 2-3
API-651
Note :
1. Contractor to raise RFI for all "H" & "W" points that comes under PMC responsibility column.
2. Contractor shall attach "Inspection Reports" of ITP along-with RFI.
3. PMC to complete the "Inspection Checklist" attached with RFI.
4. PMC is to ensure that all inspection record is complete and has been placed in MC / PA / Dossiers.

6 0F 26
7 OF 27
Legends & Scope Contractor

Logo
Cathodic Protection
LEGENDS & DEFINITATIONS

"H" - HOLD POINT - Work shall not be proceeded further without the inspection for this stage. Contractor
shall notify the COMPANY / PMC and raise RFI.
"W" - WITNESS POINT - Work shall be witnessed for the inspection stage. Contractor shall notify the
COMPANY / PMC and raise RFI.
"S" - SURVEILLANCE - Surveillance can be carried out for on-going activity but formal notification and RFI is
not required.
"R" - REVIEW - Document shall submitted for review and approval through transmittal. Work shall not be
proceeded unless contractor has received Code-A / Code-B from PMC / COMPANY.
"RFI" - REQUEST FOR INSPECTION - Contractor shall submit the FRI along-with their inspection
notification.
SCOPE OF WORK
Contractor shall specify their Scope of Work related to "Cathodic Protection"
2 Legends and Scope of work 1 OF 1

8 OF 27
Sacrificial Anode Cathodic Protection
Pipeline & Piping
Installation and Testing
Document # : HFY-Checklist-2-1 Rev-1
RFI No :
Dwg # / Line # : Location:
PCH Specification Reference No : HFY3-GEN-CP-SPC-0012 Cathodic Protection of Buried Line

Standard Reference No. : Section-6 & Section-8 of NACE SP-169
Sr # Description of Activity (State NA if not applicable)
(Record the Data)
Specify the Material Certificate #
Ensure that the supplied anode material as per approved drawing /
1 specifications
……………………………………………………..
Length …………………………………...
Width …………………………………...
2 Confirm the dimensions & weight of Anode as per drawing Depth …………………………………..
Weight ……………………………………..
What is the measured spacing:

3 Is spacing of anode is as per drawing
…………………………………………………………..
Specify the Cable Size

4 Verify cable size is as per drawing.
……………………………………………………………
□ OK □ Not OK
5 Ensure that Anode installation is as per drawing.
Depth of Anode ……………………………………
Ensure proper weld of plate with pipe and secure bolts connections with
6 □ OK □ Not OK
cable.
4 HFY-Checklist-2-1 - Rev-1 SACP for Pipeline 1 OF 2

9 OF 27
Ensure that there shall be a flanged joint at the intersection when

7 underground pipe is coming up to above ground. There must be insulation □ OK □ Not OK
gasket / isolating flange.
Check Insulation Resistance (IR) for the flanged connection to verify that the
8 □ OK □ Not OK
joint has required isolation.
9 Verify the Continuity of Cable from pipe to anode. □ OK □ Not OK
10 Verify the Continuity of Cable from Anode to Test Post □ OK □ Not OK
Ensure the Recoating & Holiday Test for the patch where plate on pipe is
welded for cable connection.
11 □ OK □ Not OK
14.0 kV (min) for 3.2 mm thick coating -
Practice 15.0 kV for Heat Shrink Sleeve Coating Holiday Test
Conduct test to verify the required Anode-To-Soil Potential. Specify the Anode Potential
12 reading observed. Required is -0.85 V to -1.15 V
(Section 6.2.2.1 : NACE SP-169) …………………………………………….. Volt
Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications, Codes
and Standards, Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be added to the
checklist.
CONTRACTOR PMC
Name
Date
Signature
4 HFY-Checklist-2-1 - Rev-1 SACP for Pipeline 2 OF 2

10 OF 27
Impressed Current Cathodic Protection
Installation & Testing
(Buried Pipeline)
RFI #
Dwg # / Line # : Area/Location:
PCH Specification Reference No : HFY3-GEN-CP-SPC-0012 Cathodic Protection of Buried Pipeline
Standard Refrence No : NACE SP-169
(Record the Data)
A - "Transformer Rectifier Unit (TRU)" Installation
1 TRU installed as per drawing? □ OK □ Not OK
2 Check the TRU Output Voltage & Current Ratings as per data sheet □ OK □ Not OK
3 Wire connections at TB shall be as per drawing □ OK □ Not OK
4 Check Protection Type (IP-45) □ OK □ Not OK
5 TRU Grounding as per drawing? □ OK □ Not OK
6 Power supply connections as per drawing. □ Yes □ No
7 Is any damage in TRU? □ OK □ Not OK
8 Openings and holes of Gland Plate need to be sealed. □ OK □ Not OK
9 All instruments & Gauges are in working order. □ OK □ Not OK
B - "DEEP WELL ANODE" INSTALLATION

Specify the Drawing #
1 Deep Well Anode Installation as per drawing?
……………………………………………………
2 Ensure the IP Rating of Junction Box. (IP65)

IP Rating ………………………..
3 Verify +ive & -ive Cable Laying & Route Markers as per the drawing. □ OK □ Not OK
4 Rope & Wire inside well need to be connected and tightened. □ OK □ Not OK
5 Check the type of anode & size is as per the specification □ Yes □ No
6 Check the Polarization Factor (It shall be min.100 mV) □ Yes □ No
Check the installation location and depth of buried anode is as per drawing/
7 requirements.
□ Yes □ No
8 Check the connection of the negative cable to the pipeline is as requirement □ Yes □ No
9 After connection with pipe, coating repair shall be carried out. □ Yes □ No
10 Ensure that backfill material complying with the specs. □ Yes □ No
5 HFY-Checklist-2-2 - Rev-1 ICCP for Pipeline 1 OF 2

11 OF 27
Check to ensure the "Insulating Gasket"or joint is installed to isolate the A/G
11 piping.
□ Yes □ No
C - "Test Post" Installation

Drawing No.
Are Test Posts as per drawing?
1 Specify the drawing # ……………………………………………………………
Flow Lines & Trunk Lines Specify the interval:
2 "Potential Test Posts" for single well flowlines and gathering truncklines with an
interval of xx km as per drawing. …………………………. Km
Export Pipeline
Both "Potential Test Posts" & "Current Post Test" shall be used for export pipeline Specify the following intervals:
3 as per intervals specified in the approved drawing:
Potential Test Post …………………. km
Potential Test Post at every XX km (2 kM) Current Test Post …………………. km
Current Test Post at every XX km (10 km)
Is Test Post Dimensions as per drawing?
4 D108x3000 (1.2 M underground & 1.8 M above ground)
□ OK □ Not OK
Are installed Posts rigid and strong with concrete foundation and backfill earth
5 compacted?
□ OK □ Not OK
6 Reference cells provided and installed as per drawing. □ OK □ Not OK
7 Reference cells cables terminated in test post and are tightened. □ OK □ Not OK
8 Are wire connections are tight between Test Post, Pipeline & anode? □ OK □ Not OK
D - TESTING OF CATHODIC PROTECTION SYSTEM

1 Check TRU Output Voltage as per requirement. □ OK □ Not OK
Specify the observed Range:
2 Check OFF Potential Value ranges between -0.85 V to - 1.15V
………………. V to ……………… V
3 Check ON potenatial is as per requirement ( -0.85 to -1.15 V)
………………. V to ……………… V
4 Check polarization factor - (It shall be min. 100 mV) □ OK □ Not OK
5 Check Shunt Current & Voltage Drop for ICCP system □ OK □ Not OK
6 Insulation Resitance IR Test on TRU □ OK □ Not OK
7 Insulation Resitance IR Test on Insulation Flanges to verify the isolation at joint □ OK □ Not OK
8 Ensure that all readings shall be recorded and signed by contractor & PMC □ Yes □ No
Temporary Cathodic Protection to be disconnected if permanent has successfully

9 commissioned.
□ Yes □ No
Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements
(Specifications, Codes and Standards, Equipment Manufacturer's recommendations). Where relevant or applicable, other
activities can be added to the checklist.
CONTRACTOR PMC
Name
Date
Signature
5 HFY-Checklist-2-2 - Rev-1 ICCP for Pipeline 2 OF 2

12 OF 27 11 0F 26
Sacrificial Anode Cathodic Protection
Installation and Testing
Tank Internal
RFI No :
Dwg # Location:
PCH Specification Reference No : HFY3-GEN-CP-SPC-0013 - Cathodic Protection of Tank & Vessel

Standard : API-651 - Cathodic Protection for Above Ground Tank
Sr # Description of Activity (State NA if not applicable)
(Record the Data)
1 Ensure that IFC Drawings, Data Sheet & Specifications available at site. DWG # : ……………………………………………………..
Specify the Material Certificate #

Ensure that the supplied anode material as per approved drawing /
2 specifications
……………………………………………………..
Length …………………………………...
Width …………………………………...
3 Confirm the dimensions & weight of Anode as per drawing Depth …………………………………..
Weight ……………………………………..
What is the measured spacing?

4 Is spacing of anode is as per drawing
…………………………………………………………..
Specify the Cable Size

5 Verify proper welding of anode support with tank bottom / shell
……………………………………………………………
6 HFY-Checklist-2-3 Rev-1 - SACP for Tank Internal 1 OF 2

13 OF 27
Ensure that Reference Electrode Cables are properly connected in the Reference
8 Cell JB
□ Yes □ No
9 After connection with tank shell, coating shall be applied. □ Yes □ No
10 Check to ensure the "Insulation Gasket" is installed to isolate the A/G piping. □ Yes □ No

Drawing No.

□ OK □ Not OK
3 compacted?
□ OK □ Not OK
5 Reference cells cables terminated in test post and tightened □ OK □ Not OK
6 Are wire connections are tight at Test Post terminals? □ OK □ Not OK


2 Check OFF Potential Value ranges between -1.15 to -0.85 V
………………. V to ……………… V
3 Check ON Potential Value ranges between -1.15 to -0.85 V
………………. V to ……………… V
4 Check Polarization Factor - (min. 100 mV) □ OK □ Not OK
5 Check Shunt Current / Voltage Drop for ICCP system □ OK □ Not OK
CONTRACTOR PMC
Name
Date
Signature
7 HFY-Checklist-2-4 - Rev-1 ICCP for Tank External 2 OF 2

14 OF 27
Impressed Current Cathodic Protection
Installation & Testing
(Tank External)
RFI #
Dwg # : Area/Location:
PCH Specification Reference No : HFY3-GEN-CP-0013 - Cathodic Protection of Tank & Vessel
Standard No. : API-651 - Cathodic Protection for Above Ground Tanks
(Record the Data)
A - "Transformer Rectifier Unit (TRU)" Installation □ OK □ Not OK
1 Ensure that FAT is complete and FAT Report received □ OK □ Not OK
2 TRU installed as per drawing? □ OK □ Not OK
3 Check the TRU Output Voltage & Current Ratings as per data sheet □ OK □ Not OK
4 Wire connections at TB shall be as per drawing □ OK □ Not OK
5 Power supply connections as per drawing. □ Yes □ No
6 TRU grounding as per drawing? □ Yes □ No
7 Verify TRU Waterproof IP Rating. (IP45) □ Yes □ No
8 Is any damage in TRU? □ OK □ Not OK
9 Openings and holes of Gland Plate need to be sealed. □ OK □ Not OK
10 All instruments & Gauges are in working order. □ OK □ Not OK
B - "ANODE GRID" INSTALLATION

Specify the Drawing #
1 MMO Anode grid Installation as per drawing?
……………………………………………………
Ensure the IP Rating of Junction Box. (IP65)
2 Specify the IP Rating. IP Rating ………………………..
3 Verify +ive & -ive Cable Laying & Route Markers as per the drawing. □ OK □ Not OK
Ensure that Resistance Spot Welding of Anode Grid as per manufacturer

4 recommendations.
□ OK □ Not OK
5 Check the type of anode is as per the specification □ Yes □ No
Check the installation location and depth of buried anode is as per drawing/
6 requirements.
□ Yes □ No
7 Check the connection of the negative cable to tank / equip. is as requirement □ Yes □ No

15 OF 27
Ensure that Reference Electrode Cables are properly connected in the Reference
8 Cell JB
□ Yes □ No
9 After connection with tank shell, coating shall be applied. □ Yes □ No
10 Check to ensure the "Insulation Gasket" is installed to isolate the A/G piping. □ Yes □ No

Drawing No.

□ OK □ Not OK
3 compacted?
□ OK □ Not OK
5 Reference cells cables terminated in test post and tightened □ OK □ Not OK
6 Are wire connections are tight at Test Post terminals? □ OK □ Not OK


2 Check OFF Potential Value ranges between -1.15 to -0.85 V
………………. V to ……………… V
3 Check ON Potential Value ranges between -1.15 to -0.85 V
………………. V to ……………… V
4 Check Polarization Factor - (min. 100 mV) □ OK □ Not OK
5 Check Shunt Current / Voltage Drop for ICCP system □ OK □ Not OK
CONTRACTOR PMC
Name
Date
Signature

16 OF 27

Material Inspection - CP Logo
(Form No - IR-01)
PRID No.
ITP No. HFY-ITP-STD-002
Data Sheet
DWG No.
Location
Inspection Checklist No. HFY-Checklist-
Specification No. HFY-GEN-CP-SPC-
Comments:
Accepted □
RESULT
Rejected □
Note :
Signning & Acceptance of RFI / Inspection Reports does not relieve contractor to fulfil their contractual
requirements to complete the work as per specifications, procedures, codes and standards.
Contractor PMC
Name
Signature
Date
4 IR-01 - Material Inspection - CP 1 OF 1

17 OF 27
16 0F 26

Transformer Rectifier Unit (TRU) Installation Logo
(Form No - IR-02)
PRID No.
DWG No.
Location
Primary Frequency - Hz
Rated Load - kW
Rated Voltage - V
Rated Current - A Primary Phase-1 OR Phase-3: Secondary :
Comments:
Accepted □
RESULT
Rejected □
Note :
Signning & Acceptance of RFI / Inspection Reports does not relieve contractor to fulfil their contractual
Contractor PMC
Name
Signature
Date
5 IR-02 - TRU Installation 1 OF 1

18 OF 27 17 0F 26

Deep Well Drilling Logo
(Form No - IR-03) - Page 1 of 2
PRID No.
DWG No.
Location
Comments:
Accepted □
RESULT
Rejected □
Note :
Signing & Acceptance of RFI / Inspection Reports does not relieve contractor to fulfil their contractual
Contractor PMC
Name
Signature
Date
6 IR-03 - Deepwell Drilling - 02 pages 1 OF 1

19 OF 27

Deep Well Drilling Logo
Deep Well Drilling Record - Borehole Form

FORMATION RESISTANCE DRILLING
DEPTH (Silt, Clay, Sand, SYSTEM TO REOMTE
DATE & TIME REMARKS
(M) Limestone, Rock, EARTH
Water, etc..) (Ohm)
Contractor PMC
Name
Signature
Date
20 OF 27

Deep Well Anode Installation Logo
PRID No.
DWG No.
Location
Comments:
Accepted □
RESULT
Rejected □
Note :
Contractor PMC
Name
Signature
Date
7 IR-04 - Deepwell Anode Installation - 02 pages 1 OF 1

21 OF 27 20 0F 26

Deep Well Anode Installation Logo
Installation Record for Deep Well Anode

RESISTANCE DRILLING
CABLE
ANODE NO. INSTALLED DEPTH BACKFILLED SYSTEM TO REOMTE
LENGTH
(TAG) (M) EARTH
(M)
(Ohm)
Contractor PMC
Name
Signature
Date
21 OF 27 21 0F 26

Cable Laying & Exothermic Welding Logo
(Form No - IR-05)
PRID No.
DWG No.
Location
Comments:
Accepted □
RESULT
Rejected □
Note :
Contractor PMC
Name
Signature
Date
8 IR-05 - Cable Laying and Exothermic Welding 1 OF 1

23 OF 27

JBs, DB, Test Post & Isolation Installation Logo
(Form No - IR-06)
PRID No.
DWG No.
Location
Comments:
Accepted □
RESULT
Rejected □
Note :
Contractor PMC
Name
Signature
Date
9 IR-06 - JBs - DBs and Test Post Installation 1 OF 1

23 0F 26
24 OF 27

Testing & Commissioning - CP Logo
(Form No - IR-07)
PRID No.
DWG No.
Location
Detail of Testing & Commissioning Conducted:
Comments:
Accepted □
RESULT
Rejected □
Note :
Contractor PMC
Name
Signature
Date
10 IR-07 - JBs - Testing and Commissioning for CP 1 OF 1

25 OF 27 24 0F 26

Sacrificial Anode Installation Logo
(Form No - IR-08)
PRID No.
DWG No.
Line # No.
Diameter x Schedule
Location
Comments:
Accepted □
RESULT
Rejected □
Note :
Contractor PMC
Name
Signature
Date
11 IR-08 - Anode Installation 1 OF 1

26 OF 27
25 0F 26

MIJ & Isloation Kit at Flanges Logo
(Form No - IR-09)
PRID No.
DWG No.
Line # No.
Diameter x Schedule
Location
Comments:
Accepted □
RESULT
Rejected □
Note :
Contractor PMC
Name
Signature
Date
12 IR-09 - Isolation - MIJ 1 OF 1

26 0F 26
27 OF 27
Inspection Report
Contractor
Anode Grid Installation &
Logo
Spot Resistance Welding
(Form No - IR-10)
PRID No.
DWG No.
Tank ID No.
Manufacturer Name for Grid
Location
Comments:
Accepted □
RESULT
Rejected □
Note :
Contractor PMC
Name
Signature
Date
13 IR-10 - Isolation - MIJ 1 OF 1

29 HFY-FC-PM-PD-0029 - Cathodic Protection System Installation Procedure Rev 1 PDF

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INSTALLATION & TESTING Revision 1

REV DATE REVISION DETAILS

INSTALLATION & TESTING Revision 1

1.0 SCOPE ....................................................................................................................................... 4

INSTALLATION & TESTING Revision 1

INSTALLATION & TESTING Revision 1

INSTALLATION & TESTING Revision 1

INSTALLATION & TESTING Revision 1

INSTALLATION & TESTING Revision 1

INSTALLATION & TESTING Revision 1

INSTALLATION & TESTING Revision 1

INSTALLATION & TESTING Revision 1

ITP & Checklist

Document No. : HFY-ITP-STD-001 Rev-0 Dated: 30-Dec-2016

Installation & Commissioning of

Prepared By : PetroChina QA/QC Department

Legends & Scope Contractor

LEGENDS & DEFINITATIONS

2 Legends and Scope of work 1 OF 1

1.0 Corrosion Coupon:

DATA Sheet & Specification

2.0 Corrosion Probe:

Internal Corrosion Management HFY-Checklist-0035 Rev-1

Size of Coupon Holder: Specify the Coupon Holder sizes used?

Marking for Coupon Orientation:

HFY-Checklist -001-01-01 - CC Checklist 1 OF 2

Straight & Vertical:

Anti-Seize: Specify if any discrepancy:

How many pictures attached? Specify.

2.0 Corrosion Probe Installation:

Type & Size of Probe: Specify the type / size used?

Intelligent Interface Unit (IIU) : Applicable ?……………………………………………………….

Internal Corrosion Management Server (ICMS): Applicable ?……………………………………………………….

Commissioning of Corrosion Probe:

Contractor PMC PMT

HFY-Checklist -001-01-01 - CC Checklist 2 OF 2

Isolation shall be on both sides of coupon. Coupon shall not

Anti-Seize Compound shall be used on access fitting

Recommended Commissioning Spares

- Coupon/probe holders for each line size (18 no diff sizes)

Inspection Report Contractor

Detail of Inspection Conducted:

Inspection Report Contractor

Detail of Inspection Conducted:

Inspection Report Contractor

Detail of Inspection Conducted:

Inspection Report Contractor

Detail of Inspection Conducted:

Inspection Report Contractor

Detail of Inspection Conducted:

Inspection Report Contractor

Detail of Inspection Conducted:

Detail of Inspection Conducted:

Inspection Report Contractor

Detail of Inspection Conducted:

INSTALLATION & TESTING Revision 1APPENDIX-2

ITP & Checklist

Document No. : HFY-ITP-STD-002 Rev-1 Dated: 18-Nov-2017

1. Impressed Current Cathodic Protection - ICCP - for Buried Pipeline

Prepared By : F&C Department

1 Title Page - Cathodic Protection - HFY-ITP-STD-002 - Rev-1

ITP - INSPECTION & TEST PLAN