TOTAL 7 PAGES

Inspection and Test Plan for

Cathodic Protection Works

(Including Cover)

PROJECT NAME

: Khabat Thermal Power Plant Units 1&2

DOCUMENT NO.

: KP-00+++-CQ712-G0011

TITLE

: Inspection and Test Plan for Cathodic Protection

Works

OWNER

: Ministry of Electricity (MOE) of

Kurdistan Regional Government

05.11.2014

Rev.
No.

DATE

First Issue
DESCRIPTION

Purpose

For Information
For Review
For Approval
For Construction
As-Built

M.D

F.B

A.Z

T.C

PREPARED

CHECKED

REVIEWED

APPROVED

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Owner

Ministry of Electricity (MOE)

of Kurdistan Regional Government
Contractor

POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor

GAMA POWER SYSTEMS

ENGINEERING & CONTRACTING,INC.

Inspection & Test Plan

for Cathodic Protection Works

HM Corrosion Co.

ITP No.

KP-00+++-CQ712-G0011

Rev. No.

Page

No.

Item Name

Inspection & Test

Activity

Inspection & Test

Description

Review of Technical Documents

(Drawings, Specs, Method statements etc.)

Material Receiving

Installation & Testing of Anodes

Check and Test

Installation & Testing of Reference Electrodes

Check and Test

Installation of Junction Boxes

Check and Test

Installation
Finalization Check

Installation of Transformer Rectifier

Check and Test

Installation
Finalization Check

Document review and submission of

documentation

Document Review

Document Review

Document Review

Document Review

Visiual and
Dimensional
Inspection

Visiual and
Dimensional
Inspection
Installation
Finalization Check
and Testing
Installation
Finalization Check
and Testing

Inspection Status

Application
Document/Code/Spec. No.

KP-00B__-EE210-G6005
KP-00B__-EE350-G6005
KP-00B__-EE210-G6005
KP-00B__-EE350-G6005
KP-00+++-CY712-G0012
KP-00B__-EE210-G6005
KP-00B__-EE350-G6005
KP-00+++-CY712-G0012
KP-00B__-EE210-G6005
KP-00B__-EE350-G6005
KP-00+++-CY712-G0012
KP-00B__-EE210-G6005
KP-00B__-EE350-G6005
KP-00+++-CY712-G0012
KP-00B__-EE210-G6005
KP-00B__-EE350-G6005
KP-00+++-CY712-G0012
KP-00B__-EE210-G6005
KP-00B__-EE350-G6005
KP-00+++-CY712-G0012

2of7

Document Submittal
3rd Party POSCO
/AI
E&C

Subcon
tractor

GAMA

Site Handover Protocol

Notes) #1

Legend

HM Corrosion Co.

Remarks

Owner

Site Construction Dossier

P
H
W
S
O
V
R

Perform
Hold Point
Witness Point
Spot Witness
Observation
Surveillance
Report Review

Ministry of Electricity (MOE)

of Kurdistan regional
Government

POSCO ENGINEERING
& CONSTRUCTION CO.,
LTD.

GAMA POWER SYSTEMS

ENGINEERING &
CONTRSCTING,INC:

Cathodic Protection System

INSPECTION & TEST PLAN
MATERIALS INSPECTION RECORD
Item #

Checked

Verified

Supplier

GAMA/POSCO

Description

Check Conformity and Test Certificates of Transformer Rectifier

Check Conformity and Test Certificates of Anodes

Check Conformity and Test Certificates of reference Electrodes

Check Conformity and Test Certificates of Junction Boxes and Test Stations

Check Conformity of DC Cables

COMMENTS:
Above items must be checked against the Project Specifications and Approved Drawings

GAMA

Subcontactor
Name

Name

POSCO
Name

Signature:

Signature:

Signature:

Date

Date

Date

Ministry of Electricity (MOE)

of Kurdistan regional
Government

POSCO ENGINEERING
& CONSTRUCTION CO.,
LTD.

GAMA POWER SYSTEMS

ENGINEERING &
CONTRSCTING,INC:

Cathodic Protection System

INSPECTION & TEST PLAN
INSTALLATION OF ANODES
Item #

Tank ID

Checked

Verified

xxxx

Supplier

GAMA/POSCO

Description

Check and verify the anode are free from severe scratches and damages

Check the spacing between anodes and Conductor bars

Check proper spot welds on anodes/conductor bars

Check proper depth between anode and tank base is maintained

Check proper connection of DC cables to Conductor Bar

Check the tank base is free from scrap and debris

First phase of backfilling commencement ensuring no damages to cables

Check the resistance of anode system prior to final backfilling.

Initial performance check of anode and reference electrodes with temporary
power supply when 50% of the tank plate is installed.
Final performance check of anode and reference electrodes with temporary
power supply when 100% of the tank plate is installed.

9
10

COMMENTS:
Installation must be done against approve for construction drawings

Subcontactor

Name

GAMA

Name

POSCO

Name

Signature:

Signature:

Signature:

Date

Date

Date

Ministry of Electricity (MOE)

of Kurdistan regional
Government

POSCO ENGINEERING
& CONSTRUCTION CO.,
LTD.

GAMA POWER SYSTEMS

ENGINEERING &
CONTRSCTING,INC:

Cathodic Protection System

INSPECTION & TEST PLAN
INSTALLATION & TESTING OF REFERENCE ELECTRODES
Item #

Tank ID

Checked

Verified

xxxx

Supplier

GAMA/POSCO

Description
Check and verify the Reference Electrodes are free from
damages
Check the location of Reference Electrodes against approve for construction
drawings
Check proper saturation of reference electrodes with water and
verify its functionality prior to backfilling

1
2
3
4

Check installation of proper number of reference electrodes

Check proper routing of reference electrode cables

Final phase of backfilling commencement ensuring no damages
to reference electrodes and cables
Check proper functionality of reference electrode after completion
of backfilling activities

6
7

REFERENCE ELECTRODE TESTING

Reference Electrode Location

Testing of Electrode (mV)

Reference Electrode # 1
Reference Electrode # 2
Reference Electrode # 3

COMMENTS:
Reference Electrodes must be installed against the approve for construction drawings.
Reference Electrode shall be backfilled with clean natural soil and free from sharp stones.
Reference Electrode shall be throughly saturated with clean water after backfilling

Subcontactor

Name

GAMA

Name

POSCO

Name

Signature:

Signature:

Signature:

Date

Date

Date

POSCO ENGINEERING
& CONSTRUCTION CO.,
LTD.

Ministry of Electricity (MOE)

of Kurdistan regional
Government

GAMA POWER SYSTEMS

ENGINEERING &
CONTRSCTING,INC:

Cathodic Protection System

INSPECTION & TEST PLAN
INSTALLATION OF JUNCTION BOXES
Item
#

Junction Box
ID

Description

Check and verify the Junction Boxes are free from Corrosion and other
damages

Check the location and proper orientation of Junction Boxes

Check the installation height and alignment of junction box

Check and verify the Junction Box name plates are fixed properly for
correct identification

Check and verify the Junction Box name plates are fixed properly for
correct identification

Check the proper termination of cables with correct identification tags

Check all cables inside the junction box are neatly tied with cable ties

Checked

Verified

Supplier

GAMA/POSCO

COMMENTS:
Junction Boxes must be installed against the approve for construction drawings

Subcontactor

Name

GAMA

Name

POSCO

Name

Signature:

Signature:

Signature:

Date

Date

Date

Ministry of Electricity (MOE)

of Kurdistan regional
Government

POSCO ENGINEERING
& CONSTRUCTION CO.,
LTD.

GAMA POWER SYSTEMS

ENGINEERING &
CONTRSCTING,INC:

Cathodic Protection System

INSPECTION & TEST PLAN
INSTALLATION OF TRANSFORMER RECTIFIER
Item #
1
2

Check the location and orientation of Transformer Rectifier

Check the conduiting is properly done with end bushes fitted for
protection against cable damages

Check the connection of cables against + and - sign

7
8
9

Checked

Verified

xxxx

Supplier

GAMA/POSCO

Check and verify the Transformer Rectifier is free from Corrosion

and other damages
Check and verify all the instrumentation in Transformer Rectifier
are free from damages

Tank ID
Description

Check the connection of tank cables against correct circuit of the

transformer rectifier
Check and verify the proper grounding is done as per project
specifications
Check the proper termination of cables with correct identification
tags.
Check all the cables inside the transformer rectifier are neatly
tied with cable ties

COMMENTS:
Transformer Rectifier must be installed against the approve for construction drawing

Subcontactor
Name

GAMA
Name

POSCO
Name

Signature:

Signature:

Signature:

Date

Date

Date