FIRST ARTICLE SAMPLE

INSPECTION REPORT
Progressive Part Number: M-3201-0006 Date: 10/2/2015 Print Number: M-3201-0006 Sr. Management/Project Manager: Ryan Storey
Orchid Part Number: 3570 Lot: IVZEP Print Revision B Quality Engineer/Technician: Mitch Monahan
Part Size: Size 6 Print Revision Date: 2/6/2015 Part Description: Progressive Tibial Tray
SAMPLE # DISPO.
8

DIM. # DESCRIPTION ZONE DEVICE PRINT DIM. TOL. Result DEV. Result DEV. Result DEV. PASS-FAIL COMMENTS

1 Distance (Rail to Section A-A) Height Gage 0.125 Basic 0.125

2 Flatness Height Gage 0.010 0.080
3 Distance (Rail to Section B-B) Height Gage 1.100 Basic 1.100
4 Fin Profile (X-Y) Overlay 0.020 |!|.020|A|B| Pass
5 Radius Overlay 0.070 +/- .010 Pass
6 Radius Overlay 0.030 +/- .010 Pass
7 Fin Profile (S-T) Overlay 0.020 |!|.020|A|B| Pass
8 Distance across Fins (Section A-A) Calipers 1.700 +/- .010 1.697
9 Distance across Fins (Section A-A) Calipers 0.613 +/- .010 0.604
10 Fin Thickness (Section A-A) Calipers 0.122 +/- .010 .122, .123, .122, .124

11 Distance across Fins (Section B-B) Calipers 0.562 +/- .010 0.570
12 Distance across Fins (Section B-B) Calipers 0.420 +/- .010 0.418
13 Fin Thickness (Section B-B) Calipers 0.087 +/- .010 .088, .089, .086
14 Plate Radius Radius Gage 0.030 +/- .010 Pass
15 Rail Radius Radius Gage 0.030 +/- .010 Pass
16 Pocket Depth Height Gage 0.030 +/- .010 .021, .026
17 Stem Height Height Gage 1.417 +/- .010 1.427
40 Plate Profile CMM 0.020 |!|.020|A|B|C| Pass
41 Plate Width CMM 3.320 Basic Pass
42 Profile Radius CMM 2.422 Basic Pass
43 Plate Length CMM 2.300 Basic Pass
44 Profile Radius CMM 0.415 Basic Pass
45 Profile Radius CMM 0.437 Basic Pass
47 Profile Radius CMM 0.780 Basic Pass
48 Radius Location CMM 0.123 Basic Pass
49 Radius Location CMM 0.253 Basic Pass
51 Profile Radius CMM 1.124 Basic Pass
52 Plate Thickness Caliper 0.244 +.010 / - .000 .246-.253
53 Plate Radius Comparator 0.010 +/- .010 Pass Feature not included on print, carried from Size 1.
54 Datum Location CMM 0.095 Basic 0.095
55 Datum Location CMM 0.900 Basic 0.900
56 Datum Location CMM 2.210 Basic 2.210
57 Orientation Line Position N/A 0.420 N/A Performed at Orchid Detroit
58 Orientation Line Width N/A 0.060 N/A Performed at Orchid Detroit
59 Note 1 Overlay Pass
60 Note 2 Raw Material Certification Ti 6-4 ELI ASTM F136 Pass Heat Number: 8-38-03148
61 Note 3 Profilometer 16 Ra Max 6 Surface A
62 Note 4 Profilometer 32 Ra Max 7 Surface B - Before Blast, Blasted at Orchid Detroit
63 Note 5 Profilometer 32 Ra Max 9 Surface C - Before Blast, Blasted at Orchid Detroit
64 Note 6 Visual 16 Grit Blast Pass Surface D
65 Note 7 N/A N/A Performed at Orchid Detroit
66 Note 8 N/A N/A Performed at Orchid Detroit
67 Note 9 N/A N/A Performed at Orchid Detroit
68 Note 10 N/A N/A Performed at Orchid Detroit
69 Pocket Profile (A-C) CMM 0.010 |!|.010|A|B|C| Pass
70 Profile Radius CMM 2.361 Basic Pass
71 Profile Radius CMM 0.250 Basic Pass
72 Radius Location CMM 0.260 Basic Pass
74 Radius Location CMM 0.519 Basic Pass
75 Profile Radius CMM 0.180 Basic Pass
76 Pocket Profile (A-B) CMM 0.005 |!|.005|A|B|C| Pass
77 Pocket Profile (B-D) CMM 0.010 |!|.010|A|B|C| Pass
Rev. 5/7/2014 - Approved: RS
 FIRST ARTICLE SAMPLE
INSPECTION REPORT
Progressive Part Number: M-3201-0006 Date: 10/2/2015 Print Number: M-3201-0006 Sr. Management/Project Manager: Ryan Storey
Orchid Part Number: 3570 Lot: IVZEP Print Revision B Quality Engineer/Technician: Mitch Monahan
Part Size: Size 6 Print Revision Date: 2/6/2015 Part Description: Progressive Tibial Tray

78 Pocket Profile (C-D) CMM 0.010 |!|.010|A|B|C| Pass

79 Length CMM 0.037 Basic Pass
80 Profile Radius CMM 0.538 Basic Pass
81 Profile Radius CMM 0.660 Basic Pass
82 Radius Location CMM 0.314 Basic Pass
83 Radius Location CMM 0.123 Basic Pass
84 Radius Location CMM 0.253 Basic Pass
85 Radius Location CMM 0.437 Basic Pass
86 Radius Location CMM 0.688 Basic Pass
87 Radius Location CMM 1.060 Basic Pass

88 Profile Radius CMM 0.225 Basic Pass

89 Profile Radius CMM 1.063 Basic Pass
90 Radius Location CMM 1.937 Basic Pass
93 Section H-H Location CMM 0.193 Basic Pass

94 Pocket Depth CMM 0.126 +.001 / -.002 Pass

95 Undercut Angle CMM 60 Basic Pass
96 Undercut Gage Location CMM 0.075 Basic Pass
97 Undercut Radius CMM 0.020 Basic Pass
98 Undercut Profile CMM 0.005 |!|.005|D|B|C| Pass
99 Groove Height Go / NoGo 0.080 +.000 / -.002 Pass
102 Chamfer Angle Mold / Comparator 45 +/- 1 45
103 Chamfer Length Mold / Comparator 0.030 +/- .010 0.026
104 Groove Radius Mold / Comparator 0.010 +/- .005 Pass Feature not included on print, carried from Size 1.
105 Note 11 Visual N/A
106 Note 12 CMM N/A Note 12 was intergrated into inspection plan.
107 Note 13 N/A N/A Note 13 was intergrated into inspection plan.
Note: Any skipped Dimension numbers are not included on the characterized print.
Dimensions 1-17 are from Orchid Forge Print 3570, Revision A, 08/06/2015.
Lot split from IVYEZ.

Rev. 5/7/2014 - Approved: RS

 8

10
9

11

12
16 13
15

14

2
3

5
17 7

6
4
 8 7 6 5 4 3 2 1
REVISIONS
REV. CN DESCRIPTION APPROVED BY
41 A 1005 RELEASE FOR PRODUCTION
UPDATE DIMENSIONAL SCHEME AFTER
C 3.320 B 1010 MANUFACTURING REVIEW

R2.422
D 3 CL 42 D

40 .020 A B C 57 2X .42
8 10 9
2X R1.124 58 3X .06
51

43
2.300
4

49 .253

C C
R .415
.123 2X R.780 44
48 B
47
2X R .437
+.010 45 5 NOTES:
52 .244 - .000 59
1. PART SYMETRIC FROM CENTERLINE
2. MATERIAL: TITANIUM ASTM F 136
60
53 3. FINISH: SURFACE "A" RA<16uin 61
4. FINISH: SURFACE "B" GLASS BEAD, 32uin RA MAX 62
A
1.417 5. FINISH: SURFACE "C" GLASS BEAD, 32uin RA MAX 63
6
ZONE "D" 6. FINISH: ZONE "D" 16 GRIT ALUMINUM OXIDE 64
B B
7. PASSIVATION: ASTM B-600 65
8. LASER ETCH: PART#
USING .07" HIGH CHARACTERS, ARIAL FONT AS SHOWN. 66
55
2X .900
.125 .125 9. LASER ETCH: SIZE DESIGNATION AND LOT#
TO DATUM AXIS A1 A2 USING .07" HIGH CHARACTERS, LASER ETCH LOGO USING .150" 67
CHARACTERS, USE ARIAL FONT AS SHOWN.

54
2X .095 10. LASER ETCH: ORIENTATION LINES SOLID FILL TO DRAWING SPECS 68
TO DATUM AXIS
UNLESS OTHERWISE SPECIFIED:
Modal Manufacturing
NAME DATE
DIMENSIONS ARE IN INCHES 02/06/15
DRAWN C.SCHMIDT
TOLERANCES:

56
FRACTIONAL CHECKED A.RYNEARSON 02/06/15 TITLE:
Break Edge 0.5 Max.
A ANGULAR: MACH 1 BEND ENG APPR. A.RYNEARSON 02/06/15 A
2.210
TIBIAL TRAY SIZE 6
TWO PLACE DECIMAL .01
THREE PLACE DECIMAL .005
TO DATUM AXIS PROPRIETARY AND CONFIDENTIAL INTERPRET GEOMETRIC
TOLERANCING PER: ASME-14.5M-2009
THE INFORMATION CONTAINED IN THIS COMMENTS:
DRAWING IS THE SOLE PROPERTY OF
MATERIAL
SIZE DWG. NO. REV

B
Modal Manufacturing. ANY SEE NOTES
.125 REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
FINISH
SEE DWG
M-3201-0006 B
A3 Modal Manufacturing IS PROHIBITED.
DO NOT SCALE DRAWING SCALE: 1:1 WEIGHT: SHEET 1 OF 2
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

74 .519 2X R.18 75 103

99 .03
12 +.000
72 .260 C .080 - .002
.005 A B C C 45°
D
76 102 D

71 A A B H
B
R.250
70 2X R2.361 104
.037 12
.010 A B C C 77
69 12 89 2X R1.063 11
B D SECTION G-G
90 C .010 A B C
2X 1.937 A C
D
C
87 95
N
2X 1.060 86 882X R.250 12 78 60° 12
.075 96
C
2X .688 .010 A B C C
C
C D
84
.253 83 R.538 80
85 2X .437 B 94
.123
2X .314 C .126+-.001
.002
R .020 97
2X R.660 82 P
81 C .005 D B C D
98 11
SECTION L-L
N P
DETAIL H
SCALE 4 : 1

B B
G NOTES:

105 11. .001" MAX STEP AT UNDERCUT BLEND

L L .193
93
106 12. INSPECTION POINT AROUND PROFILE

107 13.CRITICAL INSPECTION DIMENSIONS NOTED WITH C

G
Modal Manufacturing
TITLE:
A A

TIBIAL TRAY SIZE 6

SIZE DWG. NO. REV

B M-3201-0006 B
SCALE: 1:1 WEIGHT: SHEET 2 OF 2
8 7 6 5 4 3 2 1