WELDING PROCEDURE

SPECIFICATON

Serial Number : WPS-S-TiME-002

PQR No : PQR-S-TiME-002

Lab Test No : MTS/20511/14

NDT Report No : NHIS/RT/MC-002

Material Grade : EH 36 . AWS Group II

Process : SMAW - 3G

Applicable Code : AWS D1.1 : 2010

ENDORSEMENT
Reviewed By Prepared By Prepared By Inspection Authorities

MEGA COLONIAL SDN BHD

No 5 Kompleks Usahawan Bumiputra MARA . UTM Technovation Park.
81210 Skudai Johor
 MEGA COLONIAL SDN BHD
No 5 Kompleks Usahawan Bumiputra MARA . UTM Technovation Park.
81210 Skudai Johor
 WELDING PROCEDURE SPECIFICATION (WPS)

Supporting PQR No : WPS No : CODE :

PQR -S-TiME-002 AWS D1.1 : 2010

Rev : 0
WPS-S-TiME -002 Others Code / Spec :
DATE: 11 December 2014 Rev : 0 Date : 23-Dec-14 None

JOINT DETAIL ( TYPICAL)

SEE PAGE 3 OF 3 for all Typical Joint Design Qualified

All joint details shall be with in the allowable
tolerances of AWS D1.1 fig. 3.3 & 3.4

WELDING PROCESS (ES) :- FILLER METAL

TYPE : MANUAL
( Manual, Automatic, Machine or Semi-Auto ) Test PQR WPS Range Qualified
SFA No. : A 5.1
BASE METAL :- A. No. : -
F. No. : 4
Material Quality Level : Critical / Special / Primary / Tertiary Classification : E7016 & E7018
Material : AWS Group No : Size : 2.6 , 3.2 & 4.0
Range Of Qualification : AWS Group No : Brand : Kobellco

Qualified thickness range :- WELDING POSITION

Prod. With CvN Prod. W/Out CVN PQR Test Range Qualified
Base metal : Prod .With CvN Prod . W/Out CVN
Fillet : Position : 3G
Diameter : Progression : Vertical Up

Weld Layer Process Filler Metal Current Travel Speed Heat Input
AWS No Diameter Type of Ampere Voltage Range ( KJ/mm)
(Class) mm Polarity (A) (V) (mm/min)
`
Root Pass E7016-G 2.6 50 - 80 60 -80 0.9 - 1.5
Hot Pass 3.2
SMAW DCEP 16 - 28 140 - 200 0.7 - 1.3
Fill Pass E7018-1 4.0 80 - 120
Capping 3.2 130 - 160 0.8 - 1.3

NOTE :
1.Peening is not allowed
2.Joint back gouging shall be followed by grinding and MPI before second side welding.
3.If involving 2 different thickness in a joint, the thickest part to be considered for preheating.
4.For repairs (other than complete joint removal),preheating temp. 28°C shall be added to the applicable values below.

Prepared by: Reviewed by: Approved by : Approved by :

MEGA COLONIAL SDN BHD MEGA COLONIAL SDN BHD American Bureau of Shiping (ABS)

Page : 3 of 16
 WELDING PROCEDURE SPECIFICATION (WPS)

Supporting PQR No : WPS No : CODE :

PQR -S-TiME-002 AWS D1.1 : 2010

Rev : 0
WPS-S-TiME -002 Others Code / Spec :
DATE: 11 December 2014 Rev : 0 Date : 23-Dec-14 None

Date : Date: Date : Date :

Page : 4 of 16
 WELDING PROCEDURE SPECIFICATION (WPS)

Supporting PQR No : WPS No : CODE :

PQR -S-TiME-002 AWS D1.1 : 2010

Rev : 0
WPS-S-TiME -002 Others Code / Spec :
DATE: 11 December 2014 Rev : 0 Date : 23-Dec-14 None

PREHEAT & INTERPASS :- Repairs

Preheat Temp. : T < 20.0 mm : Ambient Temperature min 53°C
T : 21 mm - 40 mm : 55°C min 65°C( 93°C for other than butt joint)
T: 41 mm - 65 mm : 65°C (93°C for other than butt joint) 93°C( 122°C for other than butt joint)
T > 65 mm : 107°C 135°C
Burning method : Gas burners manifold or Heating elements
Preheat/IPT check : Tempilstik or Digital Thermo meter
Interpass Temp. : 250°C max.

TECHNIQUE :-
String or weave bead. : String / Weave ( Max. bead width 3 X Elc. Ø )
Single or multiple pass. : Multiple
Orifice or gas cup size. : N/A
Initial and interpass cleaning. : Grinding & Wire Brushing.
Method of back gouging : Air carbon arc gouging / Grinding
Contact tube to work distance : N/A
Single or multiple electrodes. : Single.

ELECTRICAL CHARACTERISTICS :-
Current AC or DC : : DCEP
Tungsten size and type : N/A
Mode of transfer for GMAW : N/A
Wire feed speed range, (cm/min) : N/A
Stick out length (mm) : N/A

SPECIAL REQUIREMENT :-

CTOD Testing : No Test Temperature (°C) : N/A

Charpy impact testing required : YES Test Temperature (°C) : -40°C
Hardness testing required : YES Max. Vickers : 350 HV 10
Others : AWS D 1.1 requirements Report attached : Yes

POSTWELD HEAT TREATMENT :-

Heating Rate : Not Required

Holding Temperature : N/A
Holding Time : : N/A
Cooling Rate : : N/A

Prepared by: Reviewed by: Approved by : Approved by :

MEGA COLONIAL SDN BHD MEGA COLONIAL SDN BHD American Bureau of Shiping (ABS)

Page : 5 of 16
 WELDING PROCEDURE SPECIFICATION (WPS)

Supporting PQR No : WPS No : CODE :

PQR -S-TiME-002 AWS D1.1 : 2010

Rev : 0
WPS-S-TiME -002 Others Code / Spec :
DATE: 11 December 2014 Rev : 0 Date : 23-Dec-14 None

Date : Date: Date : Date :

Page : 6 of 16
 WELDING PROCEDURE SPECIFICATION (WPS)

Supporting PQR No : WPS No : CODE :

PQR -S-TiME-002 AWS D1.1 : 2010

Rev : 0
WPS-S-TiME -002 Others Code / Spec :
DATE: 11 December 2014 Rev : 0 Date : 23-Dec-14 None

TYPICAL WELD JOINT DETAILS

60° +10°, -5° 60° +10°, -5°

0-3 mm 2/3 T
0-3mm
1/3 T
0-3 mm
0-3 mm 0 - 3mm 0-3 mm 60° +10°, -5°
Back gouge to sound metal & reweld Back gouge to sound metal & reweld

45° +10°, -5° 45° +10°, -5°

0-3 mm
0-3 mm 0-3 mm
0-3 mm

0-3 mm 0-3 mm 45° +10°, -0°

Back gouge to sound metal & reweld Back gouge to sound metal & reweld

`
FOR MULTI PASS ( Min. fillet size is 10 mm)
FOR SINGLE PASS ( Max. fillet size is 10 mm)

0-2mm
TYPICAL FILLET WELD DETAIL

Note:

Refer fig. 3.3 & 3.4 of AWS D1.1 for all other joint details.

Prepared by: Reviewed by: Approved by : Approved by :

TiMEMARINE SERVICES Sdn Bhd TiMEMARINE SERVICES Sdn Bhd American Bereau of Shiping (ABS)

Page : 7 of 16
 WELDING PROCEDURE SPECIFICATION (WPS)

Supporting PQR No : WPS No : CODE :

PQR -S-TiME-002 AWS D1.1 : 2010

Rev : 0
WPS-S-TiME -002 Others Code / Spec :
DATE: 11 December 2014 Rev : 0 Date : 23-Dec-14 None

Date : Date: Date : Date :

Page : 8 of 16
 PROCEDURE QUALIFICATION RECORDS (PQR)

PQR No : CODE :

PQR
AWS D1.1 : 2010
PQR -S-TiME-002 Others Code / Spec :
Rev : 0 Date : 11-Dec-14 None

WELDING PROCESS (ES) :- SMAW FILLER METAL

TYPE : MANUAL SFA No. : A 5.1 & A 5.5 F. No. : 4
( Manual, Automatic, Machine or Semi-Auto ) A. No. : -
Classification : E7016-G & E7018-1 Brand : Kobellco
BASE METAL :- Electrode size :
2.6 mm ( Batch No : A0065417S )
Material Quality Level : Critical / Special / Primary / Tertiary 3.2 mm ( Batch No : HE 12 004 )
Material : ABS EH 36 AWS Group No : II to II 4.0 mm ( Batch No : HO 23 004 )

Heat No : 4421218 Cert No : EA 343-002 WELDING POSITION

Position : 3G
Progression : Vertical Up

PREHEAT & INTERPASS :- SPECIAL REQUIREMENT :-

Pre heat Temperature = 60°C min CTOD Testing : No
Method = Gas burners Charpy impact testing required : Yes at -ve 40 deg C
Preheat/IPT check : = Digital Thermo meter Hardness testing required :
Yes at max 350 HV10
Interpass Temp. : = 250°C max. Others : Follow AWS D.1.1 Requirement

TECHNIQUE :-
String or weave bead. : String / Weave ( Max. bead width 3 X Elc. Ø )
Single or multiple pass. : Multiple
Orifice or gas cup size. : N/A
Initial and interpass cleaning. : Grinding & Wire Brushing.
Method of back gouging : N/A ( Full Penetration )
Contact tube to work distance : N/A
Single or multiple electrodes. : Single.

ELECTRICAL CHARACTERISTICS :- POSTWELD HEAT TREATMENT :-

Current AC or DC : : DCEP
Tungsten size and type : N/A Heating Rate : Not Required
Mode of transfer for GMAW : N/A Holding Temperature: N/A
Wire feed speed range, (cm/min) : N/A Holding Time : : N/A
Stick out length (mm) : N/A Cooling Rate : : N/A

Prepared by: Reviewed by: Approved by : Approved by :

MEGA COLONIAL SDN BHD MEGA COLONIAL SDN BHD American Bureau of Shiping (ABS)

Page 9
 PROCEDURE QUALIFICATION RECORDS (PQR)

PQR No : CODE :

PQR
AWS D1.1 : 2010
PQR -S-TiME-002 Others Code / Spec :
Rev : 0 Date : 11-Dec-14 None

Date : Date : Date : Date :

60°

25

3.0 3.0

Note : All unit in mm

Heat Input

Technique
Weld Layer Process Filler Metal Current Travel Speed Interpass

(KJ/mm)
( Welding Passes) AWS No Diameter Type of Ampere Voltage Range Temp. (.C)
(Class) mm Polarity (A) (V) (mm/min)
`

Layer 1 - Pass 1 E-7016-G 2.6 68 16 104.8 0.86 Pre-Heat

Layer 2 - Pass 2 109 75.0 2.09 120
24
Layer 3 - Pass 3 109 83.3 1.88 120
Layer 3 - Pass 4 114 120.0 1.42 123
Layer 4 - Pass 5 114 76.9 2.22 115
Layer 4 - Pass 6 114 98.0 1.74 118
Layer 4 - Pass 7 3.2 114 797.0 2.14 122
Layer 5 - Pass 8 114 25 121.9 1.41 114
Layer 5 - Pass 9 114 90.3 1.91 121
Layer 5 - Pass 10 114 107.1 1.61 128
SMAW

Weave
DCEP

Layer 5 - Pass 11 114 120.0 1.43 171

E-7018-1
Layer 6 - Pass 12 114 130.4 1.56 103
Layer 6 - Pass 13 130 127.1 1.65 108
Layer 6 - Pass 14 130 127.1 1.65 113
4.0 27
Layer 6 - Pass 15 130 85.2 2.47 110
Layer 7 - Pass 16 130 120.0 1.20 104
Layer 7 - Pass 17 105 114.5 1.38 106
Layer 7 - Pass 18 110 110.3 1.43 112
Layer7 - Pass 19 3.2 110 24 107.1 1.47 108
Layer 7 - Pass 20 110 108.6 1.45 102

Page 10
 PROCEDURE QUALIFICATION RECORDS (PQR)

PQR No : CODE :

PQR
AWS D1.1 : 2010
PQR -S-TiME-002 Others Code / Spec :
Rev : 0 Date : 11-Dec-14 None

Prepared by: Reviewed by: Approved by : Approved by :

MEGA COLONIAL SDN BHD MEGA COLONIAL SDN BHD American Bureau of Shiping (ABS)

Date : Date : Date : Date :

TENSILE TEST
Refer to Mechanical Test Report No : MTS/20511-1 / 14
Specimen No Measured Measured Effective Ultimate Tensile Load Ultimate Tensile Stress Loacation Type of
Thickness (mm) Width (mm) Area (mm) ( kN) ( N / mm2) of failure failure

No : T1 24.76 20.00 495.20 252.96 511.00 B / Metal Ductile

No : T2 24.88 20.00 495.20 254.55 512.00 B / Metal Ductile
GUIDE BEND TEST
Refer to Mechanical Test Report No : MTS/20511-1 / 14
Specimen No Bend Test Result Remarks

S1 Side Bend Accepted No defects was observed

S2 Side Bend Accepted Open defect 0.45 mm at weld
S3 Side Bend Accepted Open defect 0.85 mm at weld
S4 Side Bend Accepted No defects was observed
TOUGHNESS TEST
Refer to Mechanical Test Report No : MTS/20511-2 / 14 Specimen Size : 10 mm x 10 mm Testing Temp : - ve 40 Deg C
Specimen No Avarege Lateral Expansion Shear Percentage
V- Notch Location Remark
1 2 3 Value (mm) (%)
At Weld Metal (root) 134 76 52 87 -- -- --
At 1 mm from fusion line (cap) 220 174 144 179 -- -- --
At 5 mm from fusion line ( Cap) 296 269 296 287 -- -- Unbroken Sample
Fillet Weld Test
Refer to Mechanical Test Report No :
Result Yes : - - - No : X Penetration into Weld metal Yes : - - - No : - - -
Type and characteristic of failure : --- Macro Result ---
Others Test
Type of Test Result Report No Remark
Macro Examination Satisactory MTS / 20511-5 / 14 --
Hardness Survey Satisactory MTS / 20511-4 / 14 Test Load : Hv10kgf
Radiography Test (RT) Satisactory NHIS/RT/MC-002 --
Other Information
Welder Name Zainudin Brau ID No : 681222-01-5133

Page 11
 PROCEDURE QUALIFICATION RECORDS (PQR)

PQR No : CODE :

PQR
AWS D1.1 : 2010
PQR -S-TiME-002 Others Code / Spec :
Rev : 0 Date : 11-Dec-14 None

Laboratory Test Mentrade Testing Services Sdn Bhd Test Coupon No : --

Test Witnessed By American Bureau Of Shiping ( ABS )

We certify that the statements in this records are correct and the test welds were tested in accordance with the requirements of the
AWS D1.1 latest Edition : 2010

American Bureau of Shiping (ABS) MEGA COLONIAL SDN BHD

Page 12
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WELDING SCQUENCE

MEGA COLONIAL SDN BHD

 SERVICES SDN BHD

WELDING PROCEDURE
SPECIFICATON

Serial Number : WPS-S-TiME-001

PQR No : PQR-S-TiME-001

Lab Test No : MTS/20510/14

NDT Report No : NHIS/RT/MC-001

Material Grade : EH 36 . AWS Group II

Process : SMAW - 2G

Applicable Code : AWS D1.1 : 2010

ENDORSEMENT
Reviewed By Prepared By Prepared By Inspection Authorities