15 Aug 2023

EQUIPMENT
CONDITION REPORT
Inquiry Number:
CS-DU22-54747
Service Order Number:
DOST04010
Serial Number:
MAY11-30759

Solar Turbines Incorporated

215 Centre Park Blvd. DeSoto, Texas USA 75115 1086

Caterpillar: Confidential Green

 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Equipment Condition Report

The Equipment Condition Report (ECR) documents the condition of the equipment (GP, PT, RGB, AGB, etc.) at the

time of disassembly and provides an objective description with pictures of the "as received condition."

The ECR is not intended as a failure analysis document and does not provide cause of observed conditions or

performance degradation. If you have any questions please consult your local Solar Representative.

The ECR contains data pertaining to proprietary designs of Solar Turbines Incorporated. Reproduction,

manufacture, or use of any assembly, subassembly, or part indicated here in or the use of the design of any

such assembly, subassembly, or part is not permissible.

 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

SHELL IRAQ PETROLEUM DEVELOPMENT BV

Package Information
Location IRAQ
Package Serial Number TG11688
Inquiry Number CS-DU22-54747

Report Information
Received Date 14 Jul 2023 Disassembly Date 12 Aug 2023
Model TAURUS 60 Service Order Number DOST04010
Description Reduction Gearbox Reported Operating Hours 39894 TSN
Part Number U222150-102 Serial Number MAY11-30759
Prepared By Dennis Zimmerman Reported Reason for Return CPECC HIGH
TIME

Accessories Received With Unit

Accessory Type Gas Producer
Part Number UT791C-C0D00HR0
Serial Number 2045T
Operating Hours 39894

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Table of Contents

Reduction Gear Bo
Boxx
Data Plate 6 Gear Set Second Stage Teeth 20

Data Plate 7 Carrier 20

Carrier Oil Ring 21
Standar
Standardd Components 8
Counter Shaft Pins 21
Main Housing 9
Main Shaft Journals 22
Bell Housing EXT 9
Main Shaft Bores 22
Bell Housing INT 10
Sprag Clutch 23
Labyrinth Seal 10
Sprag Clutch Spacer 23
Output Shaft 11
Second Stage Pinion Gear 24
Output Shaft Journals 11
Clutch Shaft 24
Output Shaft FWD Bearing 12
Clutch Shaft Journals 25
Output Shaft AFT Bearing 12
Second Stage Pinion Gear Teeth 25
First Stage Input Pinion Gear 13
Intermediate Gear (Idler) 26
First Stage Input Pinion Gear Teeth 13
Intermediate Gear Teeth (Idler) 26
Input Pinion Thrust Washer (Loaded Side) 14
Intermediate Shaft Journals (Idler) 27
Input Pinion Thrust Collar (FWD Side) 14
Accessory Drive Gear 27
Input Pinion Thrust Collar (AFT Side) 15
Accessory Drive Gear Teeth 28
Input Pinion Thrust Washer (Unloaded Side) 15
Ring Gear 16 Configuration Specific Components 29

Ring Gear Teeth 16 Clutch Shaft Splined Coupling 30

Hub Gear 17 Clutch Shaft Splined Coupling Gear Teeth 30

Hub Gear Teeth 17 Quill Sleeve Coupling Splines 31

Gear Set 18 Coupling Hub 31

Gear Set Sleeve Bearings and Thrust Faces 18 Input Coupling Hub Sleeve Bearing 32

Gear Set Thrust Washers 19 Coupling Hub Teeth 32

Gear Set First Stage Teeth 19

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Reduction Gearbox

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Data Plate
The drawings shown below are representative of the components described in this section.

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Data Plate

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Standard Components
The drawings shown below are representative of the components described in this section.

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Main Housing
Showed indications of:

• Light Deposits
• Light Corrosion
• Light Varnishing

Bell Housing EXT

Showed indications of:

• Moderate Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Bell Housing INT

• No significant findings were
observed

Labyrinth Seal
Showed indications of:

• Light Wear
• Light Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Output Shaft
• No significant findings were
observed

Output Shaft
Journals
Showed indications of:

• Light Wear

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Output Shaft
FWD Bearing
Showed indications of:

• Light Wear

Output Shaft AFT

Bearing
Showed indications of:

• Light Wear

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

First Stage Input

Pinion Gear
• No significant findings were
observed

First Stage Input

Pinion Gear Teeth
• No significant findings were
observed

Caterpillar: Confidential Green Page 13 of 33

 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Input Pinion
Thrust Washer
(Loaded Side)
Showed indications of:

• Light Wear

Input Pinion
Thrust Collar
(FWD Side)
Showed indications of:

• Light Varnishing
• Light Scoring
• Light Wear

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Input Pinion
Thrust Collar
(AFT Side)
Showed indications of:

• Light Scoring
• Light Wear

Input Pinion
Thrust Washer
(Unloaded Side)
Showed indications of:

• Light Scoring
• Light Wear

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Ring Gear
• No significant findings were
observed

Ring Gear Teeth

• No significant findings were
observed

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Hub Gear
• No significant findings were
observed

Hub Gear Teeth

Showed indications of:

• Light Varnishing

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Gear Set

Gear Set Sleeve

Bearings and
Thrust Faces
Showed indications of:

• Light Wear
• Light Scoring

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Gear Set Thrust

Washers
Showed indications of:

• Light Wear

Gear Set First

Stage Teeth
• No significant findings were
observed

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Gear Set Second

Stage Teeth
• No significant findings were
observed

Carrier
• No significant findings were
observed

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Carrier Oil Ring

Showed indications of:

• Moderate Varnishing

Counter Shaft
Pins
Showed indications of:

• Light Wear
• Light Scoring
• Light Varnishing

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Main Shaft
Journals
• No significant findings were
observed

Main Shaft Bores

Showed indications of:

• Light Wear

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Sprag Clutch
Showed indications of:

• Light Wear

Sprag Clutch
Spacer

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Second Stage
Pinion Gear

Clutch Shaft
• No significant findings were
observed

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Clutch Shaft
Journals
• No significant findings were
observed

Second Stage
Pinion Gear Teeth
• No significant findings were
observed

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Intermediate
Gear (Idler)

Intermediate
Gear Teeth (Idler)
• No significant findings were
observed

Caterpillar: Confidential Green Page 26 of 33

 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Intermediate
Shaft Journals
(Idler)
• No significant findings were
observed

Accessory Drive
Gear

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Accessory Drive
Gear Teeth
• No significant findings were
observed

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Configuration Specific Components

The drawings shown below are representative of the components described in this section.

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 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Clutch Shaft
Splined Coupling

Clutch Shaft
Splined Coupling
Gear Teeth
• No significant findings were
observed

Caterpillar: Confidential Green Page 30 of 33

 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Quill Sleeve
Coupling Splines
• No significant findings were
observed

Coupling Hub
Showed indications of:

• Moderate Wear

Caterpillar: Confidential Green Page 31 of 33

 EQUIPMENT Serial Number:
CONDITION REPORT MAY11-30759

Input Coupling
Hub Sleeve
Bearing
Showed indications of:

• Light Wear
• Light Scoring

Coupling Hub
Teeth
• No significant findings were
observed

Caterpillar: Confidential Green Page 32 of 33

EQUIPMENT CONDITION REPORT
Domestic U.S. (+1) 619-544-5352