Professional Documents
Culture Documents
EQUIPMENT
CONDITION REPORT
Inquiry Number:
CS-DU22-51946
Service Order Number:
DOSM03211
Serial Number:
1354M
time of disassembly and provides an objective description with pictures of the "as received condition."
The ECR is not intended as a failure analysis document and does not provide cause of observed conditions or
performance degradation. If you have any questions please consult your local Solar Representative.
The ECR contains data pertaining to proprietary designs of Solar Turbines Incorporated. Reproduction,
manufacture, or use of any assembly, subassembly, or part indicated here in or the use of the design of any
Report Information
Received Date 14 Jul 2023 Disassembly Date 02 Aug 2023
Model MARS 100 Service Order Number DOSM03211
Description Gas Producer Reported Operating Hours 35858 TSN
Part Number UM152C-C1G00P0P Serial Number 1354M
Prepared By LeRoy Holden Reported Reason for Return HIGH TIME
Table of Contents
Gas Pr
Producer
oducer
Data Plate 8 Number Two Lab Seals 26
Table of Contents
Gas Pr
Producer
oducer
First Stage Nozzle Assembly 41 Second Stage Turbine Blades 56
First Stage Nozzle Segments 42 Gas Producer Shaft 57
First Stage Tip Shoes 42 Number Three Bearing Journal 57
First Stage Diaphragm Assembly 43 Number Three Lab Seals 58
Preswirler 43
Particle Deflector 44
Outer Turbine Seal 44
Clamp Ring Shroud 45
Clamp Ring 47
Sliding Ring 48
Sliding Ring Outside 48
Sliding Ring Inside Surface 49
Second Stage Nozzle Assembly 49
Second Stage Nozzle Segments 50
Second Stage Tip Shoes 50
Second Stage Interstage Seal 51
Third Stage Nozzle Assembly 51
Third Stage Nozzle Segments 52
Third Stage Tip Shoe 52
Third Stage Interstage Seal 53
First Stage Turbine Disk Assembly 54
First Stage Turbine Blades 54
First Stage Turbine Disk Forward Rim Seal 55
First Stage Turbine Disk Aft Rim Seal 55
Second Stage Turbine Disk Assembly 56
Table of Contents
Power T
Turbine
urbine
Data Plate 60 Power Turbine Exhaust Diffuser Gas Path 75
Power T
Turbine
urbine 62
Fourth Stage Nozzle Assembly 63
Fourth Stage Interstage Seal 63
Fourth Stage Nozzle Segments 64
Fourth Stage Tip Shoe 64
Third Stage Turbine Disk Assembly 65
Third Stage Turbine Blades 65
Fourth Stage Turbine Disk Assembly 66
Fourth Stage Turbine Blades 67
Power Turbine Shaft 68
Number Four Bearing Journal 68
Number Four Lab Seals 69
Number Five Bearing Journal 69
Number Four Bearing Cap 70
Number Four Oil Seal 70
Number Four Radial Bearing 71
Power Turbine Bearing Support Housing Cavity 71
Number Five Radial Bearing 72
Power Turbine Active Thrust Bearing 72
Power Turbine Inactive Thrust Bearing 73
Power Turbine Thrust Collar, Forward Face 73
Power Turbine Thrust Collar, Aft Face 74
Power Turbine Exhaust Diffuser Housing 74
Gas Producer
Data Plate
The drawings shown below are representative of the components described in this section.
Data Plate
Air Inlet
The drawings shown below are representative of the components described in this section.
• Light Deposits
• Moderate Corrosion
• Light Deposits
• Moderate Corrosion
• Light Wear
• Light Wear
• Light Deposits
Number One
Radial Bearing
Showed indications of:
• Light Scoring
• Light Wear
Active Thrust
Bearing
Showed indications of:
• Light Scoring
• Light Wear
Inactive Thrust
Bearing
Showed indications of:
• Light Scoring
• Light Wear
Thrust Collar,
Forward Face
Showed indications of:
• Light Scoring
• Light Scoring
Hub Coupling/
Pinion Gear
Hub Coupling/
Pinion Gear Teeth
Showed indications of:
• Light Varnishing
• Light Wear
• Light Deposits
Compressor
The drawings shown below are representative of the components described in this section.
Compressor
Case
Compressor
Case Flanges
Showed indications of:
• Moderate Corrosion
Compressor
Variable Vanes
Showed indications of:
• Light Deposits
• Light Wear
• Light Deposits
Fixed
Compressor
Stators
PHOTO 1 OF 2
• Light Deposits
• Light Rub
Fixed
Compressor
Stators
PHOTO 2 OF 2
• Light Deposits
• Light Rub
Compressor
Rotor Assembly
Number One
Bearing Journal
Showed indications of:
• Light Varnishing
• Light Wear
• Light Wear
Compressor
Rotor Forward
Stages
PHOTO 1 OF 4
• Light Deposits
• Light Rub
Compressor
Rotor Forward
Stages
PHOTO 2 OF 4
• Light Deposits
• Light Rub
Compressor
Rotor Forward
Stages
PHOTO 3 OF 4
• Light Deposits
• Light Rub
Compressor
Rotor Forward
Stages
PHOTO 4 OF 4
• Light Deposits
• Light Rub
Compressor
Rotor Aft Stages
PHOTO 1 OF 4
• Light Deposits
• Light Rub
Compressor
Rotor Aft Stages
PHOTO 2 OF 4
• Light Deposits
• Light Rub
Compressor
Rotor Aft Stages
PHOTO 3 OF 4
• Light Deposits
• Light Rub
Compressor
Rotor Aft Stages
PHOTO 4 OF 4
• Light Deposits
• Light Rub
• Light Wear
• Light Coking
Number Two
Bearing Journal
Showed indications of:
• Light Wear
Compressor Diffuser
The drawings shown below are representative of the components described in this section.
Compressor
Diffuser Housing
• Heavy Deposits
• Moderate Corrosion
Number Two
Bearing Cap
Showed indications of:
• Light Coking
• Light Varnishing
• Light Wear
• Light Deposits
• Light Wear
• Light Deposits
Number Two
Radial Bearing
Showed indications of:
• Light Scoring
• Light Wear
Number Two
Bearing Housing
Cavity
Showed indications of:
• Light Coking
• Light Varnishing
Number Three
Bearing Cap
Showed indications of:
• Light Coking
• Light Varnishing
• Light Wear
• Light Deposits
• Light Wear
• Light Deposits
Number Three
Radial Bearing
Showed indications of:
• Light Scoring
• Light Wear
Number Three
Bearing Support
Housing Cavity
Showed indications of:
• Light Coking
• Light Varnishing
Combustor
The drawings shown below are representative of the components described in this section.
Combustor Liner
Exterior
Showed indications of:
• Light Deposits
Combustor Liner
Interior
Showed indications of:
• Light Deposits
Combustor Liner
Exit Cones
Showed indications of:
• Light Deposits
Fuel Injectors
• Light Deposits
Turbine
The drawings shown below are representative of the components described in this section.
Nozzle Case
Showed indications of:
• Light Deposits
Nozzle Case
Screen
Showed indications of:
• Light Deposits
Nozzle Cooling
Shroud
Showed indications of:
• Light Deposits
First Stage
Nozzle Assembly
First Stage
Nozzle Segments
Showed indications of:
• Moderate Deposits
• Light Rub
First Stage
Diaphragm
Assembly
Preswirler
Showed indications of:
• Light Deposits
Particle Deflector
Showed indications of:
• Moderate Deposits
Outer Turbine
Seal
PHOTO 1 OF 2
• Light Deposits
• Light Fretting
Outer Turbine
Seal
PHOTO 2 OF 2
• Light Deposits
• Light Fretting
Clamp Ring
Shroud
PHOTO 1 OF 3
• Light Deposits
Clamp Ring
Shroud
PHOTO 2 OF 3
• Light Deposits
Clamp Ring
Shroud
PHOTO 3 OF 3
• Light Deposits
Clamp Ring
PHOTO 1 OF 2
• Moderate Deposits
Clamp Ring
PHOTO 2 OF 2
• Moderate Deposits
Sliding Ring
Sliding Ring
Outside
Showed indications of:
• Light Deposits
Sliding Ring
Inside Surface
Showed indications of:
• Light Fretting
Second Stage
Nozzle Assembly
Second Stage
Nozzle Segments
Showed indications of:
• Moderate Deposits
• Light Rub
Second Stage
Interstage Seal
Showed indications of:
• Light Wear
• Light Deposits
Third Stage
Nozzle Assembly
Third Stage
Nozzle Segments
Showed indications of:
• Moderate Deposits
• Light Rub
Third Stage
Interstage Seal
PHOTO 1 OF 2
• Light Wear
• Light Deposits
Third Stage
Interstage Seal
PHOTO 2 OF 2
• Light Wear
• Light Deposits
First Stage
Turbine Disk
Assembly
• No significant findings were
observed
First Stage
Turbine Blades
Showed indications of:
• Light Rub
• Light Deposits
First Stage
Turbine Disk
Forward Rim Seal
Showed indications of:
• Light Wear
• Light Deposits
First Stage
Turbine Disk Aft
Rim Seal
Showed indications of:
• Light Wear
• Light Deposits
Second Stage
Turbine Disk
Assembly
• No significant findings were
observed
Second Stage
Turbine Blades
Showed indications of:
• Light Rub
• Light Deposits
Gas Producer
Shaft
• No significant findings were
observed
Number Three
Bearing Journal
Showed indications of:
• Light Varnishing
• Light Wear
Number Three
Lab Seals
Showed indications of:
• Light Wear
• Light Coking
• Light Varnishing
Power Turbine
Data Plate
The drawings shown below are representative of the components described in this section.
Data Plate
Power Turbine
The drawings shown below are representative of the components described in this section.
Fourth Stage
Nozzle Assembly
Fourth Stage
Interstage Seal
Showed indications of:
• Light Wear
• Light Deposits
Fourth Stage
Nozzle Segments
Showed indications of:
• Light Deposits
• Light Rub
Third Stage
Turbine Disk
Assembly
• No significant findings were
observed
Third Stage
Turbine Blades
PHOTO 1 OF 2
• Moderate Rub
• Light Deposits
Third Stage
Turbine Blades
PHOTO 2 OF 2
• Moderate Rub
• Light Deposits
Fourth Stage
Turbine Disk
Assembly
• No significant findings were
observed
Fourth Stage
Turbine Blades
PHOTO 1 OF 2
• Light Rub
• Light Deposits
Fourth Stage
Turbine Blades
PHOTO 2 OF 2
• Light Rub
• Light Deposits
Power Turbine
Shaft
Number Four
Bearing Journal
Showed indications of:
• Light Varnishing
• Light Wear
• Light Wear
• Light Coking
• Light Varnishing
Number Five
Bearing Journal
Showed indications of:
• Light Varnishing
• Light Wear
Number Four
Bearing Cap
Showed indications of:
• Moderate Coking
• Moderate Varnishing
• Material Loss
• Light Wear
• Light Deposits
Number Four
Radial Bearing
Showed indications of:
• Material Loss
• Light Varnishing
• Light Scoring
• Light Wear
Power Turbine
Bearing Support
Housing Cavity
Showed indications of:
• Light Coking
• Light Varnishing
Number Five
Radial Bearing
Showed indications of:
• Material Loss
• Light Varnishing
• Light Scoring
• Light Wear
Power Turbine
Active Thrust
Bearing
Showed indications of:
• Material Loss
• Light Varnishing
• Light Wear
Power Turbine
Inactive Thrust
Bearing
Showed indications of:
• Material Loss
• Light Varnishing
• Light Scoring
• Light Wear
Power Turbine
Thrust Collar,
Forward Face
Showed indications of:
• Light Scoring
• Light Varnishing
Power Turbine
Thrust Collar, Aft
Face
Showed indications of:
• Light Scoring
• Light Varnishing
Power Turbine
Exhaust Diffuser
Housing
Power Turbine
Exhaust Diffuser
Gas Path
Showed indications of:
• Light Deposits
• Light Corrosion
Power Turbine
Bearing Support
Housing
Showed indications of:
• Light Corrosion