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􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇

JOURNALOFIRON ANDSTEELRESEARCH,INTERNATIONAL􀆰2
014,2
1(2):1
1 147
G11
51
􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉
􀪉

Me
tal
lur
gic
alS
tud
ieso
fAust
eni
ticSta
inl
essS
tee
l304und
er
Wa
rm De
epDr awi
ng
J
ayaha
riLade1 , Ba
luNa
ikBano
th2 , Ami
tKuma
rGup
ta3 , Swade
shKuma
rSi
ngh1
(1.Depar
tmentofMechani
calEnginee
ring,GRIET,Bachupal
ly,Hyderabad500090,Te langana,Ind
ia;
2.Depar
tmentofMechani
calEngi
ne e
ri , ,
ng JNTUH Hyde r ,
abad500085 Tel ,
angana Indi
a ; 3.Mechan
ica
l
Engi
neer
ingDepar
tment,BITSGPi
lani,HyderabadCampus,Hyderabad500078,Telangana,I nda)
i

Abstrat:Aus
c tenit
ics ta
i n
lesss t
eel304wa sdeepd rawnwi thdifferentb l ankd i
ame tersunde rwa rmc ondi
tionsus i
ng
20thyd r
aulicp ress.Anumbe ro fde epd rawingexpe rimen t
sbo tha tr oomt empe r
a tu
r eanda t150 ℃ we rec onduc t
ed
tostudyt heme t
a l
lography.Al so,t ensil
et este xper
ime ntswe rec onduc tedonaun iversaltes
ting ma chi
neupt o700 ℃
andt hebrokenspe cimenswe r
eus edtos tudyt hef ractographyo ft hema ter
ialusings canninge lect
ronmi cro scopyin
vari
ousr egions.Themi c ros
tructurechange swe reobs erveda tlimitingd rawr a
tio( LDR)whent hecupi sd rawna t
di
fferenttempe ratures.I naustenit
ics t
ainlessste l,ma
e rtensi
teforma t
i ont akesplacet hatisno tonlya ff
ectedbyt emG
peratue,bu
r talsoin f
luencedbyt her a
tea twh icht hema ter
ialisde formed. Inaust en
iticstainlesssteel304,dynami c
str
ainregimeappe arsabove300 ℃ andi tde creasest hefo rmabili
tyo fma ter
ialduet ob ri
ttl
ef r
actureass t
ud iedi nits
fr
actography.Fr omt heme t
allographicstud i
es,t hemax imum LDRo ft hema t
eri
a lisobser veda t150 ℃ be fo
r edy G
namics tra
inr egime. Itisa l
soobs er
vedt hata t150 ℃ ,g ra
insa rec oar s
ei nt hedr awncupsa tLDR.
Keywo rds:me talformi ng;mi crostructue;s
r tai n
lesss teel;wa rmde epd rawing

Aus tenit
ics ta inl
es sst ee
ls( ASS304)havebe G inga th ighe rt empe rature),t hede formedg r
ainsr eG
comewo rkho rsema terialst othei ndus t
rie sanda lso crystalli
z edi nt osma ll
e rgra ins.Wou tersandFr oyG
serveda st hes truc tural ma teri
al s1 .Ther elation G en8 i nve s t
igat edt hefa i
lureana l
ys isofs teelsandi lG
[] []

shipbe twe enmi cro s


truc tureandt ensil
ebehav i
o rf or lustratedt hed ifferentf rac
t uret ype s.Lue tal􀆰9 i nG
[]

ASS 304 a fte


r mu l
tipler o
lling fro m lo w to hi gh dicatedt hatt heu lt
ima tetens i
l es trengt h( UTS)and
tempe r ature s wa sobs erved2 .I nt hinshe et me tal flows t
re sso fASS304 we r es t ronglydependen ton
[]

formi ngope ra
tion,ashe eti sde formedby us inga thes trainr atedur ingt het ens ilel oadi ng,andt hey
puncht hroughad ieandt oge tade si
redshapebe G increasedwi thi ncreasingt hes trainr ate.
foref rac tureo ccur s.The rei salimi tupt owh icht he Thee ffe
c to fstrainra teont hel ocationo ft he
ma terialc anbede formedandi ti sexp ressedbyl imG dynami cs trainag ing ( DSA)r egioni sc learlyillusG
it
ingd rawr ati (
o LDR .Th) isf o
rmab il
ityo ft hema G tratedi nt hewo rko fKa rimiTahe r
ionl owc arbon
teri
a li ncr e
a ses byi ncre a
sing t het empe ratur e be G steel10 .Ba sed ont hei dea ssugge sted by McCo rG
[ ]

caus eo fde c r
eas ei ntheme anf l
ows tresse s3 4 .The mi ck11 ,t hedependenc eo fme anf lows tressont he
[ ,] [ ]

formab ilityi sals oa f


fectedbyt hema terialp rope rties strainr at e,theons eto fserra tedy ield
i ng,t empe raG
andt hemi crostruc turet hatchange sbyt het empe raG turedependenc eo fthe me anf low s tre s,e
s ffecto f
turea twh icht he ma teria
li sde formed5 6 .Fa ct ors DSAons trainha rdeningands t
r a
i nr ates ensit
ivit
[ ,]
y
l
ikef ra ctography, me tallograpy,l ubrication, me G indexwe reana l zedi nde t
a ilbyVanDenBeuke l12 .
[ ]
y
chan i
c alp rope rt
i es,b lanks i
ze,d i
eandpunchr adiG Expe rimen talana lyseso ft hePLC e f
f ectand DSA
,
us b lank ho ld
i ngf o
rc ,
e punchspe ,
ed punch d isG havebe enex t ens i
velys tudiedi nd if
fer entg radeso f
lacemen te tc􀆰,c ontributedt ot hesuc cesso rfa i
l ure aus t
en i
tics t
ain lesss t
ee l
s30313-15 . I
na spectso fa l
l
[ ]
p
oft hec omponen t7 .I n wa rmf o rming ( de epd rawG the e,s
s til
lsomuchr esearchandi nve sti at
ionw ere
[]
g

Founda
tionItem:
Item Spons
oredbyDepa
rtmentofSci
enc
eandTechnologyGove r
nmen to
fInd
ia(SR/S3/MERC/0129/2012)
Bior
gaphy:J
ayaha
riLade,Do cto
rCand
idate,Ass
oci
ateProf
ess
or; EGmail:
jayahar
i􀆰l
ade@gmai
l om; Re
􀆰c c
eiv
edDate:Sep t r29,2013
embe
1148 J
our
nalo
fIr
onandS
tee
lRe
sea
rch,I
nte
rna
tiona
l Vo
l􀆰21

r
equiredf o
r better usage o
f ASS 304 atelevated ASS304i sshowni n Table1.Theexc e
llentcor
roG
t
empe rat
ures. ,
So ba sedont hi ,
s ASS304g r
adema G si
onr esis
tanceo fASS304i sduet ot hep re
senceof
t
erialwasi nve
stigat
edf oritsformab
ili
ty,me ta
lloG Mo wh ich p r
even t
st hech l
oridecorrosion.Italso
ra
g p hi
ca ndfrac
to ra
g pyh . hasal owc arboncon tent,wh ichresultsinimproved
wearandf r
ict
ionp roperti
e s.Henc ,
e ASS304she e
ts
1 Me
thodo
log
y areparticular
ly us e
fuli n nuclea
rr eactorsa sitis
1􀆰1 De te
rminat
ionoftens
ilepr oper
tie
s usedfort hepur poseofc l
add i
ngo ffuelrods.ThereG
ASS304ha sbeenextensivelyusedinthef i
eld ac
tor′
st emp er
aturesareu sual
lyver yhigh.Henc e,it
ofdefenceandnuc l
earscienceduet oitsexcel
lent become simpe ra
t i
vet os tudyt he materialbehav
ior
cor
rosionres
ist
anceinseawa t
er.Thec ompos
iti
ono f anditsp ropert
iesa televatedtempe r
atures.

Tab
le1 Ch
emi
calc
ompo
sit
iono
fau
sten
iti
cst
ain
les
sst
eel304 ma
ss%
Fe C Mn S
i Mo Co Cr Cu Ni Ot
her
s

70
􀆰78 0
􀆰025 1
􀆰140 0
􀆰410 0
􀆰360 0
􀆰210 18
􀆰40 0
􀆰180 8
􀆰190 0
􀆰305

Th etensi
lep rop e
rtiesoft heseASS304s he et
swe re
det ermi nedbyt heun iaxialtens iletest sona100kN
electr onicall
yc ontr ol
led un ive rsalt e st
ing ma ch ine
( UTM .Af) urna cewa s moun tedove rt he UTMi n
ord ert ocon t
rolt h es pec
ime nt emp eraturew itht hea ccuG
racy of ±0􀆰 1 ℃. Duet os ophist
icati
o no ft h ee qpui G
me t,a
n fterconduc tingt heexpe r
imen ts,t hef urna ce
wa sa l l
owedt oc oolupt o100 ℃i nt hec l osedcond iG
tioni no rdertoavo idt hedamage st ot hef urna c ei nG
sul ationandt empe r a
t urec ontrols.Itt ooka r ound4h
toc onduc tonet estunde rt hec ontrolledc ond iti ons.
So,t otal104t ests( 13t empe ratu r
e sand4s t rain
rat e )
s we rec onduc tedt oc alculatet he me chan ical
pr oper t
ieso fASS304.Theexpe r
imen ts we recon G
duc tedf rom50t o650 ℃ i nt hes t
epso f50 ℃.The
pr oper t
ieschangeo f ma teri
a landt het rendi nt he
tempe raturer angeo f300-450 ℃ c anbeobs ervedi n
Figs 􀆰1and2.Th isi sp r
ima r
ilyduet oimmi nen tb lue
brittle phenomenont hatappe a rs betwe en 300 and
450 ℃.La ter,t hema terialen terst hep lasticr ange.
Beyond450 ℃ s , incet he ma t
e ri
alen terst hep l astic
range,t hepe rc en tagee longa tioni ncr easesand me G
chan ic a
lp roper tiessucha sy ie
l ds t
r e
s s,UTS,wo rk (
a)UTS; (b)Yi e
ldst
rength; (
c)Perc
entageel
ongation;
(
d)Workha
r den
i t;
ngexponen (
e)St
rengt
hc oe
ffi
cien
t.
ha rden ingexponen tn,ands treng t
hc oefficien tK
F
ig􀆰2 Va r
iat
ionofp
ropert
ieswi
thre
spec
ttotempe
rat
ure
de crea s
ewi thi nc reasingt emp erature. So,t h eses heets d
ist
ribut
iona
tdiff
eren
tstra
inr
atesofASS304

areexpe c t
edt o have goodf o
rmabi li
tya televated
tempe rat uresbecauset herei sno ton ly decr
eas ein
thef low s tressath ighe rt emperaturebu ta l
soi nG
cre as
ei nt he percentage e l
ongati
on.Hi gher wo rk
ha rdeningexponen ti ncreasestheabilityoftheme tal
tounde rgoun ifo
rm p lasti
cde formationbe f
orel ocal

i
z edne ck ing/exces
sivet hinning.DSAi nsoli
dso l
uG
t
i onsi sde scr
ibeda sd i
ffusionofsolu teatomst omo G
F
ig􀆰1 S
tre
ssG
str
ainc
urv
eofASS304 biled islocatons,t
i empo rarilyarre
st eda tobstacles.
I
ssue12 Me
tal
lur
gic
alS
tud
ieso
fAus
ten
iti
cSt
ain
les
sSt
eel304unde
rWa
rm De
epDr
awi
ng 1149

Asac onsequence,thesol
u t
ec oncent
rati
onexperi
G cupswe recu tanda mou ldwa sp repa redt oobs erve
enc
edl ocall
ybyt hedis
loc
ationsdependsont het
ime thet hicknessd is
tribu t
iona longt hehe ightd irect
ion.
ofarr
es tandt hesol
utedi
ffusioncoef
fic
ient. The se spe c
imens we re polished and e tched us ing
conc en tra
tedaquar egiaandt he mi crostructureso f
1􀆰2 Dr awa bil
it ,
y me t a
llurgyandf act
ographicstudi
es drieds amp lesa tva riousr eg i ,
ons i 􀆰e􀆰a tbo ttom,
The wa rm f ormi ng experimen ts we rec ar
ried ne ckandt he wa l
lwe r
eobs ervedunde ra me ta
lloG
outont heexpe rimen t altestrig wh ichi sspe cial
ly graph i
c mi croscope.An i nverted mi croscope wi th
designedf or de ep d rawing ope rati
ons a te levated magn ifica
tionupt o1600wa sus edt oc apturet hemi G
tempe ratures.ASS304b l
ankso f1 mmi nt hickness cros tructureimage s( Fig􀆰3)and Me t
ImageLx me tG
we r
ecu ti nt oc i
rcu larshape us ingl atheand de ep allog raphicso ftware wa sus edt oana lyzet he grain
drawing wa sc arriedou tonb lankswi t
hd ifferentdiG sizeand pha se/volumef raction ( Fig􀆰4).Thet est
ame ters.S incet he ma teri
als had a t endenc yt o spe cimenso fASS304we r
esub jec
t edt ot ensiletesG
changed imens ionsa th ighertempe r
atures,supe ra
lG tinga ttempe raturesr angingf rom50t o650 ℃.Th is
loy wa sus edi nde signingand manu facturingo fdie, ma t
e rialunde rwentt hedynami cs t ra
i nag ingf rom
blankho lderand punch.Ani nduc t
ionf urna ce was 350t o650 ℃ unde rva r
iouss trainra tecond it
ions16 .
[ ]

usedt ohe att heb lankanda lsot helowe rd ie.Drawn Fr actur estudywa st henmadeont he sespe cimensby

F
ig􀆰3 Mi
cro
str
uct
ureo
fASS304f
or65mmb
lankd
iame
tera
tro
omt
emp
era
tue(
r a)and75mmb
lankd
iame
te t150 ℃ (
ra b)

F
ig􀆰4 Mi
cro
str
uct
ureo
fASS304wi
thpha
seandv
olumef
rac
tionf
or75mmb
lankd
iame
tera
t300 ℃

s
cann
inge
lec
tron mi
cros
copy (
SEM). drawingish ighert hant hatatroomt emper
ature. I
t
i
sobs ervedt hatthisma t e
ria
lat150 ℃ hasabe tt e
r
2 Re
sul
tsandDi
scu
ssi
on
formabil
ityt hant hata t300 ℃.Tha tis,atal ow
2􀆰1 Fo rmabili
tyanalysi
s heati
ngt empe rat
ure, itha sabe
t t
erformabi
li
tyt han
The maximum s t
resst hatcanbes a
fel
yt ransG thatath ighertempe rature.Thisis moreusefu
lf o
r
ferredfr
omt hepuncht ot heblankha sal imitont he thep r
acticalappli
cationso fASS304.
max imumb lanksize.Jayahair
ieta l
􀆰 17 invest
igated
[ ]

thatlimit
ingd raw ra
ti (
o LDR c ) anbeob t
aineda t 2􀆰2 Micros
tructur
eanals
yis
roomt emperatureon65 mmt hi
ckb lank,a t150 ℃ 2􀆰2􀆰1 Grainsize
on75 mmt hickblankanda t300 ℃ on70mmt hick I
nthisstudy,thegrainsi
zef o
rthede
epd rawn
blank.Fo rthis materi
a ,
l t he LDR i n wa rm de ep cupsattempe r
aturesr
angingf r
om room temper
aG
1150 J
our
nalo
fIr
onandS
tee
lRe
sea
rch,I
nte
rna
tiona
l Vo
l􀆰21

turet o300°C wa sme asu r


ed. I
ti sobs e rvedt ha tt he ma rtensitef romba set owa llregion (Table2).
grains i
z ei nt hene ck po r
tiono ft hecup d rawna t Similarob servat
ionc anb ema deat150 ℃ ,bu tat
roomt empe ra tu rewa sde cre ased ( ASTMEs t anda rd highert emp erat
u re,therewi l
lb esomewha tstre
ssr e
lie

grains i
z eso f3 􀆰5)duet oexc essi ves trai ningo fma G v
i ng ma rtensi
tef orma t
ioni n wallregi
on wh ichisl es
s
teriali nt h isr eg i ,
on whe rea st heba ser eg i ono ft he comp aredt ot hatinn eckr egi ,
on.At300 ℃ whe nthe
cupha sunde r goneal it t
leo rnode forma tionanda sa ma te
riala pproache ddyn amics t
rainregime,as ubst
anG
resu t,no
l tmuchva riationi ng r ai ns izec ou ldbeob G t
ialin cr
e aseisob servedi n martens
itebothi nn ec
kand
served.Gr ains i zeha sbe enf urthe rde cre as ed ( ASTG wa l
lr ei
g ons.Th isison eo fthereasonswhyd e
epd rawG
MEs tanda r dg r ains izeo f4􀆰5)i nwa llr eg ionduet o i
ngi sd iffi
c u
ltatt h
istemp e
rature.Thereisade cre
ase
thicken ing o f wa ll wh il
ed rawi ng t hecup duet o i
nd rawab ili
tya tt hatpa rti
cu l
artempe rature.
compr essi vehoops tres sesi nt hef lange.
Theg r ai nsi nt hene ckand wa llr egi ono ft he Tab
le2 Est
ima
tedmart
ens
itevolumefrac
tionf
or
cupsd rawna tr oom t empe rat ur ea resma ll
e rt han ASS304s
ample
satvariou
sr e
gion
sa t
warmtempe
rature
s
thos ea tt empe r atur eso f150and300 ℃.Thecups
Room
drawna tr oom t empe rat ure haver ela tive lyh ighe r Tempe
rat
ur/℃
e 150 300
t
empera
tur
e
streng tht hant ho sed rawna te leva t edt empe r atures
Vo
lumef
rac
tiona
tneckofLDRcup/% 3
􀆰80 10
􀆰6319
􀆰61
andf inerg rai ns truc tu re we reobs e rveda te leva ted Vol
umef
ract
ionatwa
l fLDRcup/%
lo 8
􀆰87 8
􀆰18 22
􀆰07
tempe ratu re s. Iti ss eent hatt hei ncr eas ednumbe ro f Vo
lumef
rac
tiona
tba
s fLDRcup/%
eo 1
􀆰85 6
􀆰22 23
􀆰19
grainsc anc aus ewe aken ingo remb rittlemen tbyab G
sorp tiono fenv ir onmen talspe cies( sucha shyd rogen
oroxygen)a tt heg r ainbounda rie s. Inadd i ton,t
i he 2􀆰3 Fr actureana lys
is
grainbounda ryr egionsa rea ls o we akeneda th igh Fracturedsur faceoft heASS304a tr oomt emG
tempe ratu re, whe r eby t he p r edomi nan tf r acture peraturerevealsd implelikes t
ruc ture swh icha ret he
pat hb ec o m e s in terg ra nular . charact
erist
icso fduc t
ilefr acture.I ti salsoobs erved
2􀆰2 􀆰2 Pha s e/ volumef ractionf o rASS304 thattheshe arp laneandt heshe arlipsa reclearl
yno G
The mi cr ostruc t ureo f de ep d rawn s amp les ti
ceableins amp lest es
teda tr oomt empe r
atureand
showst ha tt heaus ten iti
cpha s eha st he ma jo rv ol
G 150 ℃.Thec avitiesa r
isef r omt hei nclusionso rt he
umef ract ionands e conda rypha seha st r ans f orma G coarserp recipitatesa r
e en l
arged dur ing furt her
tioni nduc edma rtens itea tallt empe ratu re s.Thevo l
G yie
ldingsot ha tt hema te r
ia lbetwe ent hemi sne cked
umef racti ono f ma rtensitea tr oom t empe rat urei s andshe ar
ed.Toaf irstapp roximat ion,t hedep t ho f
lowe rt hant ho s ea to t hert empe r atu res.Theexpe ri
G thesedimp lesc anbecons i dereda same asureo ft he
men tals tud iesshowt hatt hef r ac ti
ono fma rtens iti
c ducti
lit
y.I nF ig􀆰5( b),a t300 ℃ ,a long wi tht he
pha sei sh ighe ra tne ckr egiont hant ha ta tt hewa ll dimples,even mi c r
oc leavage soc cur redi nt hes amG
andba ser eg ionso ft hecupsa ta llt empe ra tur es. pleandt hiscou ldbeduet os tra
i ni nduc edma r
tens G
The r eisani nc r easei nf ractiono fpha s ea tt hene ck it
e.Ate levatedt empe ratur esshowni nF i
gs􀆰5( c)
regionwhent het empe raturei si nc re ased. and5( d)a t550and650 ℃ ,t henumbe ro fqua si
Thei n itial mi cr ostruct urei sr elative l ycoa r se. cleavagesi si ncreasedsubs tan t
ial
ly.Thec leavages
As t he max imum de forma ti
on o f ma te ri a
lt ake s areas igno fbrittlefr ac
ture,andusua llys epa r
ation
plac ea tt hene ck e, longa tedg ra insa ref ound.Asa occursa l ong a we ll
G def
inedc rystallogr aphicp lane.
resu t,t
l heg ra indens ityde c rease sa tne ck.Atr oom Fo rtesteds amp lesi nt hisi nvestigation,i ti sob G
tempe ratu re,t heg rai ndens ityf u rthe ri nc rea sesa t servedt hatt he g rains have d iff
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compr essi vehoops t res ses.Howeve r,a st het empe rG videdi ntot er
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dens ityi nt hi sba ser egion be c aus et he ma te r
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no tsub je ct edt oanys tress.No ton lyt het empe raG tempe ratur erangeo f550-650 ℃ andshowedady G
turei nduc ed ma rtens ite bu ta ls o exc es sives trains nami cstr ainagingphenomenonoc cur ringa tas t
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areobs er vedi nt hema t
erial. Itc anbes eena tr oom rateo f0 􀆰0001s-1 ,sot his phenomenoncou ld be
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es

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