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JOURNALOFIRON ANDSTEELRESEARCH,INTERNATIONAL2
014,2
1(2):1
1 147
G11
51
Me
tal
lur
gic
alS
tud
ieso
fAust
eni
ticSta
inl
essS
tee
l304und
er
Wa
rm De
epDr awi
ng
J
ayaha
riLade1 , Ba
luNa
ikBano
th2 , Ami
tKuma
rGup
ta3 , Swade
shKuma
rSi
ngh1
(1.Depar
tmentofMechani
calEnginee
ring,GRIET,Bachupal
ly,Hyderabad500090,Te langana,Ind
ia;
2.Depar
tmentofMechani
calEngi
ne e
ri , ,
ng JNTUH Hyde r ,
abad500085 Tel ,
angana Indi
a ; 3.Mechan
ica
l
Engi
neer
ingDepar
tment,BITSGPi
lani,HyderabadCampus,Hyderabad500078,Telangana,I nda)
i
Abstrat:Aus
c tenit
ics ta
i n
lesss t
eel304wa sdeepd rawnwi thdifferentb l ankd i
ame tersunde rwa rmc ondi
tionsus i
ng
20thyd r
aulicp ress.Anumbe ro fde epd rawingexpe rimen t
sbo tha tr oomt empe r
a tu
r eanda t150 ℃ we rec onduc t
ed
tostudyt heme t
a l
lography.Al so,t ensil
et este xper
ime ntswe rec onduc tedonaun iversaltes
ting ma chi
neupt o700 ℃
andt hebrokenspe cimenswe r
eus edtos tudyt hef ractographyo ft hema ter
ialusings canninge lect
ronmi cro scopyin
vari
ousr egions.Themi c ros
tructurechange swe reobs erveda tlimitingd rawr a
tio( LDR)whent hecupi sd rawna t
di
fferenttempe ratures.I naustenit
ics t
ainlessste l,ma
e rtensi
teforma t
i ont akesplacet hatisno tonlya ff
ectedbyt emG
peratue,bu
r talsoin f
luencedbyt her a
tea twh icht hema ter
ialisde formed. Inaust en
iticstainlesssteel304,dynami c
str
ainregimeappe arsabove300 ℃ andi tde creasest hefo rmabili
tyo fma ter
ialduet ob ri
ttl
ef r
actureass t
ud iedi nits
fr
actography.Fr omt heme t
allographicstud i
es,t hemax imum LDRo ft hema t
eri
a lisobser veda t150 ℃ be fo
r edy G
namics tra
inr egime. Itisa l
soobs er
vedt hata t150 ℃ ,g ra
insa rec oar s
ei nt hedr awncupsa tLDR.
Keywo rds:me talformi ng;mi crostructue;s
r tai n
lesss teel;wa rmde epd rawing
Aus tenit
ics ta inl
es sst ee
ls( ASS304)havebe G inga th ighe rt empe rature),t hede formedg r
ainsr eG
comewo rkho rsema terialst othei ndus t
rie sanda lso crystalli
z edi nt osma ll
e rgra ins.Wou tersandFr oyG
serveda st hes truc tural ma teri
al s1 .Ther elation G en8 i nve s t
igat edt hefa i
lureana l
ys isofs teelsandi lG
[] []
formi ngope ra
tion,ashe eti sde formedby us inga thes trainr atedur ingt het ens ilel oadi ng,andt hey
puncht hroughad ieandt oge tade si
redshapebe G increasedwi thi ncreasingt hes trainr ate.
foref rac tureo ccur s.The rei salimi tupt owh icht he Thee ffe
c to fstrainra teont hel ocationo ft he
ma terialc anbede formedandi ti sexp ressedbyl imG dynami cs trainag ing ( DSA)r egioni sc learlyillusG
it
ingd rawr ati (
o LDR .Th) isf o
rmab il
ityo ft hema G tratedi nt hewo rko fKa rimiTahe r
ionl owc arbon
teri
a li ncr e
a ses byi ncre a
sing t het empe ratur e be G steel10 .Ba sed ont hei dea ssugge sted by McCo rG
[ ]
caus eo fde c r
eas ei ntheme anf l
ows tresse s3 4 .The mi ck11 ,t hedependenc eo fme anf lows tressont he
[ ,] [ ]
Founda
tionItem:
Item Spons
oredbyDepa
rtmentofSci
enc
eandTechnologyGove r
nmen to
fInd
ia(SR/S3/MERC/0129/2012)
Bior
gaphy:J
ayaha
riLade,Do cto
rCand
idate,Ass
oci
ateProf
ess
or; EGmail:
jayahar
il
ade@gmai
l om; Re
c c
eiv
edDate:Sep t r29,2013
embe
1148 J
our
nalo
fIr
onandS
tee
lRe
sea
rch,I
nte
rna
tiona
l Vo
l21
r
equiredf o
r better usage o
f ASS 304 atelevated ASS304i sshowni n Table1.Theexc e
llentcor
roG
t
empe rat
ures. ,
So ba sedont hi ,
s ASS304g r
adema G si
onr esis
tanceo fASS304i sduet ot hep re
senceof
t
erialwasi nve
stigat
edf oritsformab
ili
ty,me ta
lloG Mo wh ich p r
even t
st hech l
oridecorrosion.Italso
ra
g p hi
ca ndfrac
to ra
g pyh . hasal owc arboncon tent,wh ichresultsinimproved
wearandf r
ict
ionp roperti
e s.Henc ,
e ASS304she e
ts
1 Me
thodo
log
y areparticular
ly us e
fuli n nuclea
rr eactorsa sitis
11 De te
rminat
ionoftens
ilepr oper
tie
s usedfort hepur poseofc l
add i
ngo ffuelrods.ThereG
ASS304ha sbeenextensivelyusedinthef i
eld ac
tor′
st emp er
aturesareu sual
lyver yhigh.Henc e,it
ofdefenceandnuc l
earscienceduet oitsexcel
lent become simpe ra
t i
vet os tudyt he materialbehav
ior
cor
rosionres
ist
anceinseawa t
er.Thec ompos
iti
ono f anditsp ropert
iesa televatedtempe r
atures.
Tab
le1 Ch
emi
calc
ompo
sit
iono
fau
sten
iti
cst
ain
les
sst
eel304 ma
ss%
Fe C Mn S
i Mo Co Cr Cu Ni Ot
her
s
70
78 0
025 1
140 0
410 0
360 0
210 18
40 0
180 8
190 0
305
Th etensi
lep rop e
rtiesoft heseASS304s he et
swe re
det ermi nedbyt heun iaxialtens iletest sona100kN
electr onicall
yc ontr ol
led un ive rsalt e st
ing ma ch ine
( UTM .Af) urna cewa s moun tedove rt he UTMi n
ord ert ocon t
rolt h es pec
ime nt emp eraturew itht hea ccuG
racy of ±0 1 ℃. Duet os ophist
icati
o no ft h ee qpui G
me t,a
n fterconduc tingt heexpe r
imen ts,t hef urna ce
wa sa l l
owedt oc oolupt o100 ℃i nt hec l osedcond iG
tioni no rdertoavo idt hedamage st ot hef urna c ei nG
sul ationandt empe r a
t urec ontrols.Itt ooka r ound4h
toc onduc tonet estunde rt hec ontrolledc ond iti ons.
So,t otal104t ests( 13t empe ratu r
e sand4s t rain
rat e )
s we rec onduc tedt oc alculatet he me chan ical
pr oper t
ieso fASS304.Theexpe r
imen ts we recon G
duc tedf rom50t o650 ℃ i nt hes t
epso f50 ℃.The
pr oper t
ieschangeo f ma teri
a landt het rendi nt he
tempe raturer angeo f300-450 ℃ c anbeobs ervedi n
Figs 1and2.Th isi sp r
ima r
ilyduet oimmi nen tb lue
brittle phenomenont hatappe a rs betwe en 300 and
450 ℃.La ter,t hema terialen terst hep lasticr ange.
Beyond450 ℃ s , incet he ma t
e ri
alen terst hep l astic
range,t hepe rc en tagee longa tioni ncr easesand me G
chan ic a
lp roper tiessucha sy ie
l ds t
r e
s s,UTS,wo rk (
a)UTS; (b)Yi e
ldst
rength; (
c)Perc
entageel
ongation;
(
d)Workha
r den
i t;
ngexponen (
e)St
rengt
hc oe
ffi
cien
t.
ha rden ingexponen tn,ands treng t
hc oefficien tK
F
ig2 Va r
iat
ionofp
ropert
ieswi
thre
spec
ttotempe
rat
ure
de crea s
ewi thi nc reasingt emp erature. So,t h eses heets d
ist
ribut
iona
tdiff
eren
tstra
inr
atesofASS304
areexpe c t
edt o have goodf o
rmabi li
tya televated
tempe rat uresbecauset herei sno ton ly decr
eas ein
thef low s tressath ighe rt emperaturebu ta l
soi nG
cre as
ei nt he percentage e l
ongati
on.Hi gher wo rk
ha rdeningexponen ti ncreasestheabilityoftheme tal
tounde rgoun ifo
rm p lasti
cde formationbe f
orel ocal
G
i
z edne ck ing/exces
sivet hinning.DSAi nsoli
dso l
uG
t
i onsi sde scr
ibeda sd i
ffusionofsolu teatomst omo G
F
ig1 S
tre
ssG
str
ainc
urv
eofASS304 biled islocatons,t
i empo rarilyarre
st eda tobstacles.
I
ssue12 Me
tal
lur
gic
alS
tud
ieso
fAus
ten
iti
cSt
ain
les
sSt
eel304unde
rWa
rm De
epDr
awi
ng 1149
Asac onsequence,thesol
u t
ec oncent
rati
onexperi
G cupswe recu tanda mou ldwa sp repa redt oobs erve
enc
edl ocall
ybyt hedis
loc
ationsdependsont het
ime thet hicknessd is
tribu t
iona longt hehe ightd irect
ion.
ofarr
es tandt hesol
utedi
ffusioncoef
fic
ient. The se spe c
imens we re polished and e tched us ing
conc en tra
tedaquar egiaandt he mi crostructureso f
12 Dr awa bil
it ,
y me t a
llurgyandf act
ographicstudi
es drieds amp lesa tva riousr eg i ,
ons i ea tbo ttom,
The wa rm f ormi ng experimen ts we rec ar
ried ne ckandt he wa l
lwe r
eobs ervedunde ra me ta
lloG
outont heexpe rimen t altestrig wh ichi sspe cial
ly graph i
c mi croscope.An i nverted mi croscope wi th
designedf or de ep d rawing ope rati
ons a te levated magn ifica
tionupt o1600wa sus edt oc apturet hemi G
tempe ratures.ASS304b l
ankso f1 mmi nt hickness cros tructureimage s( Fig3)and Me t
ImageLx me tG
we r
ecu ti nt oc i
rcu larshape us ingl atheand de ep allog raphicso ftware wa sus edt oana lyzet he grain
drawing wa sc arriedou tonb lankswi t
hd ifferentdiG sizeand pha se/volumef raction ( Fig4).Thet est
ame ters.S incet he ma teri
als had a t endenc yt o spe cimenso fASS304we r
esub jec
t edt ot ensiletesG
changed imens ionsa th ighertempe r
atures,supe ra
lG tinga ttempe raturesr angingf rom50t o650 ℃.Th is
loy wa sus edi nde signingand manu facturingo fdie, ma t
e rialunde rwentt hedynami cs t ra
i nag ingf rom
blankho lderand punch.Ani nduc t
ionf urna ce was 350t o650 ℃ unde rva r
iouss trainra tecond it
ions16 .
[ ]
usedt ohe att heb lankanda lsot helowe rd ie.Drawn Fr actur estudywa st henmadeont he sespe cimensby
F
ig3 Mi
cro
str
uct
ureo
fASS304f
or65mmb
lankd
iame
tera
tro
omt
emp
era
tue(
r a)and75mmb
lankd
iame
te t150 ℃ (
ra b)
F
ig4 Mi
cro
str
uct
ureo
fASS304wi
thpha
seandv
olumef
rac
tionf
or75mmb
lankd
iame
tera
t300 ℃
s
cann
inge
lec
tron mi
cros
copy (
SEM). drawingish ighert hant hatatroomt emper
ature. I
t
i
sobs ervedt hatthisma t e
ria
lat150 ℃ hasabe tt e
r
2 Re
sul
tsandDi
scu
ssi
on
formabil
ityt hant hata t300 ℃.Tha tis,atal ow
21 Fo rmabili
tyanalysi
s heati
ngt empe rat
ure, itha sabe
t t
erformabi
li
tyt han
The maximum s t
resst hatcanbes a
fel
yt ransG thatath ighertempe rature.Thisis moreusefu
lf o
r
ferredfr
omt hepuncht ot heblankha sal imitont he thep r
acticalappli
cationso fASS304.
max imumb lanksize.Jayahair
ieta l
17 invest
igated
[ ]
thatlimit
ingd raw ra
ti (
o LDR c ) anbeob t
aineda t 22 Micros
tructur
eanals
yis
roomt emperatureon65 mmt hi
ckb lank,a t150 ℃ 221 Grainsize
on75 mmt hickblankanda t300 ℃ on70mmt hick I
nthisstudy,thegrainsi
zef o
rthede
epd rawn
blank.Fo rthis materi
a ,
l t he LDR i n wa rm de ep cupsattempe r
aturesr
angingf r
om room temper
aG
1150 J
our
nalo
fIr
onandS
tee
lRe
sea
rch,I
nte
rna
tiona
l Vo
l21
(
a)Roomt
empe
rat
ure; (
b)300 ℃ ; (
c)550 ℃ ; (
d)650 ℃.
F
ig5 SEMima
gesf
orf
rac
tur
esu
rfa
ceo
ften
sil
ete
stASS304s
amp
lesa
tdi
ffe
ren
ttemp
era
tur
es
thespec
imen.Thu s,atl owertempe
ratur
es,ASS304 (
2009)39 G104.
[
2] Z.Yanushkev ch,A.Mogucheva,M.Ti
i khonova,A.Be lyakG
undergoesduc
tilefract
ur e, whe
rea
sa th i
ghertemG
ov,R.Ka ibyshev,Ma ter.Cha ra
ct. 62 ( 2011)432 G437.
perat
ure ,
s microc le
avagesa reobser
vedduet oeiG [
3] SK.S ngh,K.Mahe
i sh,A.Kuma r,M.Swa thi,Ma ter.De s.
therstr
ainhardeningordynami cst
rainaging. 31 ( 2010)4478 G4484.
[
4] SK. S
ingh,K.Mahe sh,AK.Gup ta,Ma t e
r.De s. 31 (2010)
3 Conc
lus
ion 2288 G2295.
[
5] A K.S ingh,R A.S chwa r
zer,Me t.Ma ter.Pr ocess. 189 (2006)
Wa rmde epd rawingp rocessha sg reatadvan taG
351 G360.
gest han t he c onventionalf o
rmi ng.Du ring wa rm [
6] N.Ko tkunde,HN.Kr ishnamur thy,P.Pur anik,AK.Gup G
formi ng,h ighd rawab i
lityr esultsingoodqua l
ityo f ta,S K. S
ingh,Ma ter.De s. 54 (2014)96 G103.
f
i n
ishedpr oducts.Gr ains izei nt hene ck po r
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thecupi sde creased duet oexc essi
ves training of Te chnol. 3( 2010)73 G79.
[
8] R.Wou t es,L.Fr
r oyen,Ma ter.Cha r
a c
t. 36 ( 1996)357 G364.
ma teriala tallt empe ratures.I ncreased numbe ro f [
9] JZ.Lu,J S.Zhong,KY.Luo,L.Zhang,H.Qi,M.Luo,
grainsc anc ausewe akeningo remb ri
ttlemen tint he XJ.Xu,J Z. Zhou,Sur f.Coa t.Te chno l.221 ( 2013)88 G93.
grainbounda ries.Thevo lumef ract
iono fma rt
ens i
te [
10] A.Ka rimiTahe ri,T M.Ma ccagno,J J. Jona s,I SI
JI nt. 35
atroomt empe r
atureisl owe rt hant hata tot hertemG (1995)1532 G
1540.
[
11] P ck,Ac 20 ( 1972)351
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ll. G
354.
[
12] A.VanDenBeuke l,Ac ta Me ta
ll. 28 (1980)965 G969.
oft hes amp l
e sshowsc ompa r a
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ains [
13] L H. deAlme ida,P RO. Emygd io,I. LeMay,Sc rit
paMe tG
thant hata tr oom t empe r
a ture.SEM s tudiesf or al
l.Ma ter.31 ( 1994)505 G 510.
UTM spe cimensa reana lyzedf rom r oom t empe raG [
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65 (1997)107
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[
15] GR. Stewa rt,J J. Jonas,I S
IJI nt. 44 (2004)1263 G1272.
unde rgoesduc t
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t ure bu ta th ighe rt empe raG [
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s ad,
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stra
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Re
fer
enc
es: [
18] AK.Gup ta,S K.S ingh,S.Reddy,G.Ha ri
ha ran,Ma ter.
[
1] KH.Lo,C
H.Shek,J i,Ma
KL.La ter.Sc
i.Eng.R65 De s.35 ( 2012)589 G595.