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01 - Box Culvert Detailed Design Report 14 - Dec 2019
01 - Box Culvert Detailed Design Report 14 - Dec 2019
PRESIDENT’S OFFICE
REGIONAL ADMINISTRATION AND LOCAL GOVERNMENT
Kigamboni Municipality
December 2019
Detailed Design and Construction of Mbutu Box Culvert (3Cells-2.5x3.0m)
Table of contents
1 HYDROLOGY AND HYDRAULICS, DRAINAGE STRUCTURES STUDIES .................................... 1
1.1 General................................................................................................................................................ 1
1.2 Hydrological Manipulation ................................................................................................................... 1
1.3 Runoff computation ............................................................................................................................. 2
1.4 Crossing Structures ............................................................................................................................. 4
2 QUANTITY AND COST ESTIMATES ................................................................................................ 9
2.1 Determination of Cost Estimates ........................................................................................................ 9
2.2 Unit Rates ........................................................................................................................................... 9
2.3 Cost Estimates .................................................................................................................................. 10
LIST OF TABLES
Table 2-1: Summary of Detailed Cost Estimates ............................................................................................. 10
LIST OF FIGURES
Figure 1-1: TRRL EA flood model ..................................................................................................................... 9
ANNEXES
Annex I: Structural Calculation Report
1.1 General
The road passes over a flat to hilly terrain, with most of the natural drain channels and river
running eastwards. The catchments are depicted in the topographical map which
corresponding cross box structure. The largest catchment is at river crossing (as in profile
drawings) and is associated with a seasonal stream which overflows existing 4 cell culverts
during heavy rains. The characteristics of this catchment area are as follows:
Size: 5.018 km²
Length of design stream: 3.75 km
Slope of stream: 0.31%
Land slope: 0.67%
The rest of the catchment are depicted in table 1 and 2.
The hydrology and hydraulic analysis/calculations are presented in this chapter and the
summarised observations and findings made on the basis of the review of existing reports
(Improvement of Storm Water Drainage Systems in Dar es Salaam Metropolitan Area in
Support of Preparation of the Proposed DMDP) and data, Engineers reconnaissance and
detailed road inventory and visual condition surveys of the existing drainage structures.
Recommendations are made based on Employer’s requirements, design principles,
methods, criteria and standards applied in the drainage elements and design criteria.
The rational method for computing runoff from storm water runoff is generally applicable to
areas of size up to 2 square kilometres and for urban conditions up to 80 hectors. Runoff
coefficients used in the project catchments are obtained from the land use Master plan,
recommended as follows:
Table No. 1
Land use Imperviousness coefficient
Green areas/gardens 0.25
Low density occupation (villages) 0.5
Informal settlements 0.6
High density occupation (City 0.75
center, Public, institutional)
Industrial, Commercial, Roads 0.9
Intensity of rainfall used in the formula for estimating runoff is obtained from the IDF curve
(Intensity-Duration Frequency Curve) of Dar-es-Salaam for 5-year return period rainfall,
(see fig 2) with a duration of 15 minutes flat rate time of concentration. (All catchments within
the `less than 80 hectors` area category have times of concentration less than 15 minutes)
Both runoff estimations have been applied to catchment nr 3 (size 71.4 ha) as it lies in the
borderline of the size demarcations. The 5-year rain event gives a runoff of 14.4m3/s using
the rational method, and a runoff of 5.5m3/s by the TRRL EA flood model. The latter has
been adopted for the project.
For the catchment, the following parameters have been adopted/arrived at:
Lag time (K) = 0.3 hrs. (for large bare soil patches)
Standard contributing area coefficient (Cs) = 0.38 (Table 4, for slightly impeded
drainage)
Catchment wetness factor (Cw) = 1 (Ephemeral stream)
Land use factor (CL) = 1.5 (Largely bare soil)
Rainfall time for 25 yrs. storm (Tp) = 4 hrs
Design contributing area coefficient, (CA) = (0.38)(1)(1.5)
= 0.57
Using rainfall maps: 2year 24hrs rainfall = 82mm (drg 1 of TRRL report 623)
Hence 25-year point rainfall = 82x1.64
= 134.5 mm
7.45 24.33 0.76
𝑅7.45 = (
24 7.45+0.33
) × 134.5
= 99.31mm
Area reduction factor ARF = 1-0.04T −1/3 A1/2
= 1-0.04× 7.45−1/3 × 5.0181/2
0.28×3.75
= 9.41/4 ×0.0311/2
≈ 1.077 hrs
≈ 1.08 hrs
2nd iteration
Tb = 7.45 hrs+1.077 hrs. = 8.527 hrs.
𝟖.𝟓𝟐𝟕 24.33
Rtb = 24
(8.527+0.33)0.76 × 134.5
= 103.00 mm
ARF = 1-0.04× 8.527−1/3 × 5.0181/2
= 0.956
Average rainfall = 0.956X103.00 mm = 98.48 mm
Runoff = 0.57X98.48X5.018X103 = 281685.6 m3
281685.6
Qarg = = 9.18 m3/s
8.527×3600
0.028×L
TA, attenuation time =
Qarg 1/4 ×S1/2
0.028×3.75
= 9.181/4 ×0.0311/2
= 1.083 hrs (No much difference from iteration 1)
Therefore, accepted average flow (25-year design flow) =9.18 m3/s
Peaking factor F = 2.8 for K less than 0.5 hrs
(2.3 for K greater than 1 hr.)
-Peak flow = 2.8X9.18 ≈ 38 m3/s
i) Culvert option:
The design flow in the 10-year peak flow = 38 m3/s.
Adopt multicellular RC box culvert:
Try 3 nos. 3m opening x 2.5m height culvert.
Culverts flowing full will make use of the watering openings available.
Openings height
should generally not exceed 1.2 times the culvert height or the depth of tail
water. For urban conditions, especially where area is flat, the height
should not exceed 1 time.
(a) Inlet control conditions: use monogram fig. 4.9A.
Discharge per meter run = 38/10 = 3.8 m3/s/m
With wing wall flare 30⁰-75⁰, Hw/D = 0.6 <1 OK
2
Flow area for a single cell = 3mx1.5m = 4.5m (0.6x2.5m=1.5m)
Wetted perimeter = 3m+2x1.5m = 6.0m i.e. R = 4.5/6 = 0.75
Velocity of flow in box culvert = Q/A = 12.67/4.5 m/s = 2.82 m/s
(b) Outlet control
The total head (H) required to pass water through a culvert is
determined by
H = Hv+He+Hf
Where He = velocity head
𝑣2
He = entrance loss = Key 2𝑔
19.6 v2
He = friction loss = R1.33 n2 l × 2g
19.6 2.822
H = (1+ 0.2 +0.751.33 × 0.0152 × 9) 2×9.81
= 0.509m
Head water depth under outlet control is calculated with
How = H+h0-LS0
H0 is tail water depth
Prepared by Eng. David Kapinga Page 4
Detailed Design and Construction of Mbutu Box Culvert (3Cells-2.5x3.0m)
= √9.81 × 1.138
= 3.34 m/s.
How = 0.509+1.819-9x0.0031
=2.30m for inlet control - Outlet controls the flow.
As outlet velocity is high > 2 m/s and as is under outlet control, outlet velocity head loss
v2
should be considered. A reduction in the velocity head exit loss is He = Kev 2g where kiva
v2 vd 2
0.8 − s
2g 2g
is v2
2g
0.8 v2 − vd 2
= v2
0.8× 2.822 − 3.462
= 2.822
= −0.705
0.705×2.822
Hv = 2×9.81
= 0.186 m
H = 2.30+0.186
Outlet control H = 2.386 which is satisfactory (less than 2.5m
culvert height).
TABLE No. 2
ESTIMATION OF RUNOFF QUANTITIES by TRRL EA Flood Model
Cs Cw Cl Ca Y
0.947403659
DISCHARGE (m3/sec)
10yrs 2yrs 5yrs 25yrs 50yrs 100yrs
TABLE No. 3
ESTIMATION OF RUNOFF BY RATIONAL METHOD
Time of
Catchment A[km²] A[ha] concentration[TC] c I[mm/hr] Runoff[m3]
1 0.041 4.1 15 0.6 120 1
Table No. 4
SCHEDULE OF CROSS DRAINAGE STRUCTURES
Sno. Chainage[km] Structure[no.xm] Type Design flow[m³/s] Structure Hydraulic Capacity[m³/s] Remarks Catchment
IDF Curves
250
2YRS
5YRS
200 10YRS
25YRS
100YRS
150
2YRS(+15%)
5YRS(+15%)
100
10YRS(+15%)
100YRS(+15%)
Intensity (mm/h)
50
0
15 150
Duration (minutes) - Logarithmic scale
2 COST ESTIMATES
Item Amount
Description
T.Shs
ANNEX I
3.1) Loading Case 1: Maximum vertical load and maximum horizontal load
BD 31/01
Table 3.2
Appendix A
200
Diagram A/1 Live Load
Pavement
P3 (Live)
P2 (Pavement)
P1(Fill)
H1 H1
350
2.5m
2.5m
350 350
3.0m 3.0m
350
H4 H3 H2 H2 H3 H4
DEAD LOAD
Clause 3.2.1 Vertical live loading (HA) for cover exceeding 600mm;
HA = 37.5 units of HB loading or 100kN HA wheel
1
600mm
892mm Slab
1.0m
1 1
600mm
2 2
Slab
1492mm
1492
1000
892
2
1800
Load,
4 . HB
P=
1.492 . 2.692
4 ×93.75
=
1.492 ×2.692
= 93 kN/m2 P= 93.0
kN/m2
Job Number Sheet
4
Job Title Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
For 100kN single wheel; Contact area
L
A=
P
100000
=
1.1
= 302 mm2
302mm
1
600mm
2
902mm Slab
Pressure on slab; P
100
P=
0.902 . 0.902
100
=
0.902 ×0.902
100kNwheel
= 123 kN/m2
P=123
kN/m2
H3 , due to pavement
H3 = Ko. gfill. Hfill. gf3. gf1
= 0.6 ×22 ×0.2 ×1.1 ×1.5
= 4.36 kN/m2 H 3 =4.36
kN/m2
H4 , due to HB load
BD 31/01 3.2.6
P=KVsc : Vsc = 16kN/m2 for 37.5 Units of HB loading
H4 = K. Vsc. gfl. gf3
= 0.6 ×16 ×1.5 ×1.1
H 4 =15.84
= 15.84 kN/m2 kN/m2
Job Number Sheet
6
Job Title Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
========== S p a c e - F r a m e A n a l y s i s - P R O K O N ===========
Ver W2.6.02 - 04 Feb 2013
Prescribed displacements
Node Fixity X Y Z X-Rot Y-Rot Z-Rot Orien node
m m m rad. rad. rad.
Spring constants
Node Fixity X Y Z X-Rot Y-Rot Z-Rot
kN/m kN/m kN/m kNm/rad kNm/rad kNm/rad
A/1
Comb. Load factor for each load case: Ultimate Limit State
1 2
Comb. Load factor for each load case: Serviceability Limit State
1 2
Sum of: Px Py Mz
============ BEAM ELEMENT END FORCES IN LOCAL ELEMENT AXES at ULS ==============
2 3 4 5
-27.49 -27.49
-200.1
1Z -41.35 8.651
8 -8.666 -8.651
8.666
7 2600.1X
200.1
41.35
27.49 27.49
Job Number Sheet
10
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
376.6
Y
-376.6 -349.1
349.1 349.1
1Z 88.666 -8.666
7 6 X
-349.1
300
200
100
Shear Force (kN)
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
-100
-200
-300
1 2 3 4 5 6 7 8
Distance (m) Shear Force min = -374kN @ 6.19m
Job Number Sheet
11
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
217.2 217.2
201.2
Y
125.1
2 316.05 -16.05
4 5 125.1
-122.8
1Z 8 7 6 X
-200
-150
-100
Bending Moment (kNm)
-50.0
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
50.0
100
150
200
1 2 3 4 5 6 7 8
Distance (m) Bending Moment min = -216kNm @ 9.55m
Job Number Sheet
1
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
BD 31/01 2) Loading Case 2: Minimum vertical load and maximum horizontal load
AppendixA
Diagram A/2
200
No Live Load
Pavement
P3 (Live)
P2 (Pavement)
P1(Fill)
H1 H1
350
2.5m
2.5m
350 350
3.0m 3.0m
350
H4 H3 H2 H2 H3 H4
Dead load:
H3 , due to pavement
H3 = Ko. gfill. Hfill. gf3. gf1
= 0.6 ×22 ×0.2 ×1.1 ×1.5
= 4.36 kN/m2 H3 =4.36
kN/m2
Data file :
Created on: 3/18/2020
Prescribed displacements
Node Fixity X Y Z X-Rot Y-Rot Z-Rot Orien node
m m m rad. rad. rad.
Spring constants
Job Number Sheet
4
Job Title Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Node Fixity X Y Z X-Rot Y-Rot Z-Rot
kN/m kN/m kN/m kNm/rad kNm/rad kNm/rad
A/2
Comb. Load factor for each load case: Ultimate Limit State
1 2
Comb. Load factor for each load case: Serviceability Limit State
1 2
Job Number Sheet
5
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
A/2 1.00 1.00
Sum of: Px Py Mz
============ BEAM ELEMENT END FORCES IN LOCAL ELEMENT AXES at ULS ==============
2 3 4 5
-.8502 -.8502
Z
1 -83.03
17.34 .0977
8
.0832 7 -.0977
-.0833 83.03
6 X
-17.34
.8502 .8502
Job Number Sheet
7
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Y
35.69
2 3
-.0977 .0977
4 5
-34.84 -35.69
34.84 34.84
83.03Z
1 8
-.0977 7
.0977 -83.036 X
-34.84
80.0
60.0
40.0
20.0
Shear Force (kN)
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
-20.0
-40.0
-60.0
-80.0
1 2 3 4 5 6 7 8
Distance (m) Shear Force min = -83.0kN @ 15.7m
Job Number Sheet
8
Job Title Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Y
21.56 19.07 21.56
2 3
-.3618 4.3618 5
36.79Z
1 8 7 6 X36.79
-19.45 -19.45 -19.45
-30.0
-20.0
Bending Moment (kNm)
-10.0
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
10.0
20.0
1 2 3 4 5 6 7 8
Distance (m) Bending Moment min = -36.8kNm @ 0.00m
Job Number Sheet
1
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
BD 31/01 3) Load Case 3: Maximum vertical load and minimum horizontal load
Appendix A
Diagram A/3
200
Live Load
Pavement
P3 (Live)
P2 (Pavement)
P1(Fill)
H1 H1
350
2.5m
2.5m
350 350
H4 H3 H2 H2 H3 H4
H3 , due to pavement
H3 = Ko. gfill. Hfill. gf3. gf1
= 0.2 ×22 ×0.2 ×1.0 ×1.0 H 3 =0.88
= 0.88 kN/m2 kN/m2
Data file :
Created on: 3/18/2020
Prescribed displacements
Node Fixity X Y Z X-Rot Y-Rot Z-Rot Orien node
m m m rad. rad. rad.
Spring constants
Job Number Sheet
4
Job Title Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Node Fixity X Y Z X-Rot Y-Rot Z-Rot
kN/m kN/m kN/m kNm/rad kNm/rad kNm/rad
A/3
Comb. Load factor for each load case: Ultimate Limit State
1 2
Comb. Load factor for each load case: Serviceability Limit State
1 2
Job Number Sheet
5
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
A/3 1.00 1.00
Sum of: Px Py Mz
============ BEAM ELEMENT END FORCES IN LOCAL ELEMENT AXES at ULS ==============
2 3 4 5
-31.59 -31.59
Z
35.49
1
-239 8 -9.744
9.507 9.744
7
-9.507 6
239-35.49
X
31.59 31.59
Job Number Sheet
7
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Y 381.4
-381.4 -349.8
349.8 349.8
Z
1 89.744 -9.744
7 6 X
-349.8
300
200
100
Shear Force (kN)
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
-100
-200
-300
1 2 3 4 5 6 7 8
Distance (m) Shear Force min = -378kN @ 6.19m
Job Number Sheet
8
Job Title Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Y 221 221
202.8
115.2
2 318.26 -18.26
4 5 115.2
-127.2
Z
1 8 7 6 X
-200
-150
-100
Bending Moment (kNm)
-50.0
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
50.0
100
150
200
1 2 3 4 5 6 7 8
Distance (m) Bending Moment min = -220kNm @ 9.55m
Job Number Sheet
1
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
BD 31/01 4) Loading Case 4: Traction with maximum vertical load
Appendix A
Diagram A/4
200
Live Load
Pavement
P3 (Live)
P2 (Pavement)
P1(Fill)
H1 H1
350
2.5m
2.5m
350 350
3.0m 3.0m
350
H4 H3 H2 H2 H3 H4
Dead load
H3 , due to pavement
H3 = gfill. Hfill. gf3. gf1. Ko
= 22 ×0.2 ×1.1 ×1.5 ×0.33
H3 = 2.40
= 2.40 kN/m2 kN/m2
4 Axle @ 37.5 x 10 kN
Traction = 25% (4 x 37.5 x 10)
= 375kN
= 93.75kN/wheel
Length of applicaton
(a) 3 + C(m) or
(b) 2ET
Job Number Sheet
3
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
C = Contact area
Pressure = 1.1 N/mm2
L
C=
P
93750
=
1.1
= 291.94 mm2
= 292mm x 292mm
BS 5400, Part 2 Width of HB = 3.5m, for a cover H = 0.6m and shoulders 1.0m wide
Fig. 11 with batter slope 1H:2V
ET = HB/2 + 1.5 + 2 x H
= 3.5/2 + 1.0 + 2 x 0.6
= 3.95> l,
\ ET = 3.95m
2ET = 2 x 3.95
= 7.9m > 1/2(3 + C)
T = Kt . P . gfl. gf3
= 1.00 ×47.47 ×1.1 ×1.1
T = 57.44
= 57.44 kN/m
kN/m
H7 due to pavement
Data file :
Created on: 3/18/2020
Prescribed displacements
Node Fixity X Y Z X-Rot Y-Rot Z-Rot Orien node
m m m rad. rad. rad.
Spring constants
Node Fixity X Y Z X-Rot Y-Rot Z-Rot
Job Number Sheet
6
Job Title Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
kN/m kN/m kN/m kNm/rad kNm/rad kNm/rad
Node Fx Fy Fz Mx My Mz
kN kN kN kNm kNm kNm
A/4
Job Number Sheet
7
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Comb. Load factor for each load case: Ultimate Limit State
2 1
Comb. Load factor for each load case: Serviceability Limit State
2 1
Sum of: Px Py Mz
============ BEAM ELEMENT END FORCES IN LOCAL ELEMENT AXES at ULS ==============
2 3 4 5
-35.21 -19.4
Z
1 -71.55
-171.3 8 -24.75
33.44 7
15.7-7.227 46.09
6
214.5X
29.73 24.88
Job Number Sheet
9
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Y 369.2
-385.1 -355.3
349.8 349.8
Z
1 824.75 77.227 6 X
-349.8
300
200
100
Shear Force (kN)
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
-100
-200
-300
1 2 3 4 5 6 7 8
Distance (m) Shear Force min = -382kN @ 6.19m
Job Number Sheet
10
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Y 229.4 210.7
205.8
111.4
2 337.11 4 5 140.8
-120
Z
1 8 -15.7
7 6 X
-200
-150
-100
Bending Moment (kNm)
-50.0
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
50.0
100
150
200
1 2 3 4 5 6 7 8
Distance (m) Bending Moment min = -224kNm @ 6.19m
Job Number Sheet
1
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
BD 31/01 5) Load Case 5: Traction with minimum vertical load
Appendix A
Diagram A/5
200
Live Load
Pavement
P3 (Live)
P2 (Pavement)
P1(Fill)
H1 H1
350
2.5m
2.5m
350 350
3.0m 3.0m
350
H4 H3 H2 H2 H3 H4
Dead load
H3 , due to pavement
H3 = gfill. Hfill. gf3. gf1. Ko
= 22 ×0.2 ×1.1 ×1.5 ×0.33
H 3 = 2.40
= 2.40 kN/m2 kN/m2
4 Axle @ 37.5 x 10 kN
Traction = 25% (4 x 37.5 x 10)
= 375kN
= 93.75kN/wheel
Length of applicaton
(a) 3 + C(m) or
(b) 2ET
Job Number Sheet
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Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
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David Kapinga Eng. David Kapinga November 2019
C = Contact area
Pressure = 1.1 N/mm2
L
C=
P
93750
=
1.1
= 291.94 mm2
= 292mm x 292mm
ET = HB/2 + 1.0 + 2 x H
= 3.5/2 + 1.0 + 2 x 0.6
= 3.95> l,
\ ET = 3.95m
2ET = 2 x 3.95
= 7.9m > 1/2(3 + C)
\Length of application = 7.9m
LL - H
Kt =
LL - 0.6 ; 1 ³ Kt ³ 0
8.62 - 0.6
=
8.62 - 0.6
= 1.00
T = Kt . P . gfl. gf3
= 1.00 ×47.47 ×1.1 ×1.1
= 57.44 kN/m T=57.44
kN/m
H7 due to pavement
H7 = Ko. gpav. Hpav. gf3. gf1
= 0.6 ×22 ×0.2 ×1.0 ×1.0 H7 = 2.64
= 2.64 kN/m 2 kN/m2
Job Number Sheet
5
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
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David Kapinga Eng. David Kapinga November 2019
Data file :
Created on: 3/18/2020
Prescribed displacements
Node Fixity X Y Z X-Rot Y-Rot Z-Rot Orien node
m m m rad. rad. rad.
Spring constants
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Job Title Detailed Design of Mbutu Box Culvert
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David Kapinga Eng. David Kapinga November 2019
Node Fixity X Y Z X-Rot Y-Rot Z-Rot
kN/m kN/m kN/m kNm/rad kNm/rad kNm/rad
Node Fx Fy Fz Mx My Mz
kN kN kN kNm kNm kNm
A/5
Job Number Sheet
7
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
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David Kapinga Eng. David Kapinga November 2019
Comb. Load factor for each load case: Ultimate Limit State
2 1
Comb. Load factor for each load case: Serviceability Limit State
2 1
Sum of: Px Py Mz
============ BEAM ELEMENT END FORCES IN LOCAL ELEMENT AXES at ULS ==============
Y
2 3 4 5
-25.19 -9.38
Z
1 -89.5
-94.74 8 -21.68
30.46 7 -10.3
18.68 64.04
6
138 X
19.71 14.86
Job Number Sheet
9
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
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David Kapinga Eng. David Kapinga November 2019
Y 252.3
-268.1 -248.4
242.9 242.9
Z
89.5
1 821.68 710.3 6 X
-242.9
250
200
150
100
Shear Force (kN)
50.0
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
-50.0
-100
-150
-200
-250
1 2 3 4 5 6 7 8
Distance (m) Shear Force min = -266kN @ 6.19m
Job Number Sheet
10
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Y 161.5 148.6
137.9
77.12
2 331.33 4 5 106.5
-81.22
Z
1 8 -18.68
7 6 X
-150
-100
Bending Moment (kNm)
-50.0
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
50.0
100
1 2 3 4 5 6 7 8
Distance (m) Bending Moment min = -158kNm @ 6.19m
Job Number Sheet
1
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd
Client
Internet: http://www.prokon.com TARURA KIGAMBONI
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David Kapinga Eng. David Kapinga November 2019
f st
est =
Es
391.3
=
200000
= 0.002
d
xb =
est
1+
ec
310
=
.00196
1+
.0035
= 198.718 mm
%redis
bb = 1 -
100
0
=1 -
100
= 1.000
a = b. x
= .9 ×155
= 139.500 mm
Job Number Sheet
2
Job Title Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Concrete moment capacity: 3.4.4.4
a . . . . .
Mu = a . d - b a f f cu 1×10-6
2
139.5
= 139.5 × 310 - ×350 ×.66667 ×.66667 ×30 ×1×10-6
2
= 156.404 kNm
Mu
z = d . 0.5 + 0.25 -
2 . a . f. b . d 2 . f cu
1564×105
= 310 × 0.5 + 0.25 -
2 ×.66667 ×.66667 ×350 ×310 2 ×30
= 240.253 mm
M - Mu
As1 =
f sd. (d - d1)
1615×105 - 1564×105
=
391.3 ×(310 - 40 )
= 48.272 mm2
Mu As1. f sd
Ast = +
f st. z f st
1564×105 48.432 ×391.3
= +
391.3 ×240.25 391.3
= 1 712.088 mm²
2 . (d - z )
Neutralaxis
=
b
2 ×(310 - 240.25 )
=
.9
= 155.000 mm
f st
est =
Es
391.3
=
200000
= 0.002
d
xb =
est
1+
ec
310
=
.00196
1+
.0035
= 198.718 mm
%redis
bb = 1 -
100
0
=1 -
100
= 1.000
a = b. x
= .9 ×155
= 139.500 mm
a . . . . .
Mu = a . d - b a f f cu 1×10-6
2
139.5
= 139.5 × 310 - ×350 ×.66667 ×.66667 ×30 ×1×10-6
2
= 156.404 kNm
Job Number Sheet
4
Job Title Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
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David Kapinga Eng. David Kapinga November 2019
Lever arm 3.4.4.4
M
z = d . 0.5 + 0.25 -
2 a f b . d 2 . f cu
. . .
0
= 310 × 0.5 + 0.25 -
2 ×.66667 ×.66667 ×350 ×310 2 ×30
= 310.000 mm
M
Ast =
f st. z
0
=
391.3 ×294.5
= 0.000 mm²
2 . (d - z )
Neutralaxis
=
b
2 ×(310 - 294.5 )
=
.9
= 34.444 mm
Shear Calculations:
Area used for shear calculations:
Ash = bw. de
= 350 ×310
= 108 500.000 mm²
Ast
F1 =
Ash
1 712.1
=
108500
= 0.016
Job Number Sheet
5
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
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David Kapinga Eng. David Kapinga November 2019
f 1 = f 1i. 100
= .01578 ×100
= 1.578
F1 = min(3 , F1 ) = 1.578
400
f2 =
de
400
=
310
= 1.290
f cu 0.33333
F3 =
25
30 0.33333
=
25
= 1.063
v c = v c1. F3
= .78419 ×1.0627
= 0.833 MPa
v cu = 0.8 . f cu
= 0.8 × 30
= 4.382 MPa
v c = v cu = 4.382 MPa
V . 1×103
v=
Ash
268.07 ×1×103
=
108500
= 2.471 MPa
(v - v c). b
Asv/sv =
0.95 . f yv
(2.4707 - 4.3818 )×350
=
0.95 ×250
= -2.816
0.40 . b
Asv/svn=
0.95 . f yv
0.40 ×350
=
0.95 ×250
= 0.589
Job Number Sheet
1
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
DETAILED CALCULATIONS
f st
est =
Es
391.3
=
200000
= 0.002
d
xb =
est
1+
ec
310
=
.00196
1+
.0035
= 198.718 mm
%redis
bb = 1 -
100
0
=1 -
100
= 1.000
a = b. x
= .9 ×155
= 139.500 mm
Job Number Sheet
2
Job Title Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
Concrete moment capacity: 3.4.4.4
a . . . . .
Mu = a . d - b a f f cu 1×10-6
2
139.5
= 139.5 × 310 - ×350 ×.66667 ×.66667 ×30 ×1×10-6
2
= 156.404 kNm
M
z = d . 0.5 + 0.25 -
2 . a . f. b . d 2 . f cu
0
= 310 × 0.5 + 0.25 -
2 ×.66667 ×.66667 ×350 ×310 2 ×30
= 310.000 mm
M
Ast =
f st. z
0
=
391.3 ×294.5
= 0.000 mm²
2 . (d - z )
Neutralaxis
=
b
2 ×(310 - 294.5 )
=
.9
= 34.444 mm
f st
est =
Es
391.3
=
200000
= 0.002
d
xb =
est
1+
ec
310
=
.00196
1+
.0035
= 198.718 mm
%redis
bb = 1 -
100
0
=1 -
100
= 1.000
a = b. x
= .9 ×155
= 139.500 mm
a . . . . .
Mu = a . d - b a f f cu 1×10-6
2
139.5
= 139.5 × 310 - ×350 ×.66667 ×.66667 ×30 ×1×10-6
2
= 156.404 kNm
M
z = d . 0.5 + 0.25 -
2 . a . f. b . d 2 . f cu
1192×105
= 310 × 0.5 + 0.25 -
2 ×.66667 ×.66667 ×350 ×310 2 ×30
= 261.083 mm
M
Ast =
f st. z
1192×105
=
391.3 ×261.06
= 1 166.880 mm²
2 . (d - z )
Neutralaxis
=
b
2 ×(310 - 261.06 )
=
.9
= 108.756 mm
Shear Calculations:
Area used for shear calculations:
Ash = bw. de
= 350 ×310
= 108 500.000 mm²
Ast
F1 =
Ash
1 167.4
=
108500
= 0.011
Job Number Sheet
5
Job Title
Detailed Design of Mbutu Box Culvert
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com TARURA KIGAMBONI
E-Mail : mail@prokon.com Calcs by Checked by Date
David Kapinga Eng. David Kapinga November 2019
f 1 = f 1i. 100
= .01076 ×100
= 1.076
F1 = min(3 , F1 ) = 1.076
400
f2 =
de
400
=
310
= 1.290
f cu 0.33333
F3 =
25
30 0.33333
=
25
= 1.063
v c = v c1. F3
= .69022 ×1.0627
= 0.733 MPa
v cu = 0.8 . f cu
= 0.8 × 30
= 4.382 MPa
V . 1×103
v=
Ash
6.0022 ×1×103
=
108500
= 0.055 MPa
(v - v c). b
Asv/sv =
0.95 . f yv
(.05532 - .73347 )×350
=
0.95 ×250
= -0.999
0.40 . b
Asv/svn=
0.95 . f yv
0.40 ×350
=
0.95 ×250
= 0.589