Overhaul of Exhaust valve spindle

Des cription Overhaul of Ex haus t valve s pindle Engine builder HHI-EMD

Engine type HYUNDAI-MAN B& W MC/MC-C/ME-C TYPE Main s ection 908
P RES ENT METHO D FO R O VERHAUL NEW METHO D FO R O VERHAUL

Procedure
Procedure
1. Installation of Exh. Valve on working rig
1. Place Exh. valve on a wooden support on the platform
2. Dismantling of Upper parts(Oil cylinder & Air piston,
2. Dismantling of Upper parts(Oil cylinder & Air piston,
Conical ring and etc.) from Exhaust valve
Conical ring and etc.) from Exhaust valve
3. Clamping of Exhaust valve on Working rig
3. Pass lifting straps through the four bores of valve housing
4. Turning by Turnwheel
and lift the valve housing clear of the valve spindle.
5. Lift Exhaust valve spindle uptoward
Remarks
Remarks
1. The Safety problem using working rig due to heavy
1. The Safety problem will be prev ented by the new method.
weight of ex haus t valve(ex . K98MC : 3000Kg)
2. The neces s ary height for overhaul is reduced.
2. The neces s ary height for overhaul is too long.
3. The space for working rig on hull is not neces s ary.
(ex . K98MC : 4253.5mm)
4. Simplicity and Practicalnes s of overhaul method
3. The s pace for working rig on hull is neces s ary .
5. Des igner(MAN)'s s tandard method for overhaul
4. Difficulty and Impracticalnes s of overhaul method

HHI-EMD, Two stroke Engine design dep’t 1 K2157/OJS/0313-01

 Overhaul of Exhaust valve spindle
2 nd step : Turnov er and transpo rt
Ist step : O v erhaul of spindle To o ls fo r ex haust v alv e Alternativ e metho d of transport
of spindle

M76

- Mo unt the special lifting to ol ( 0 6 5 ) o n the to p o f spindle.

- Trans po rt s pindle
- Transpo rt the spindle and land spindle o n the wo oden plate.
us ing the lifting to o l (161)
- Turno v er the spindle using this to ol with crane o r chain-blo ck.

HHI-EMD, Two stroke Engine design dep’t 2 K2157/OJS/0313-01

 Overhaul of Exhaust valve spindle

Picture of Working rig (= Dismantling stand) Picture of Actual overhaul

HHI-EMD, Two stroke Engine design dep’t 3 K2157/OJS/0313-01