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Jastine Me Lab 2
Jastine Me Lab 2
BRIEF BACKGROUND
Fans and Blowers use air for ventilation and industrial process requirements. It generates
pressure to move air through ducts, dampers, and other components of the fan system.
Difference of fans and blowers, Fan is mechanical device used to create a continuous flow of air
through the system. In any cooling system which uses gas such as air as its main fluid, fan is a
compulsory unit for the system when higher pressure is required, blowers are used instead of
fans.
APPARATUS
The fans and blower in the ME Laboratory.
ACTIVITY
1. Make a multi-view sketch of the fans and blower in the ME laboratory. Label all important
parts and indicate complete specification of the equipment or vessels.
REASEARCH ACTIVITIES
Discuss the following topics:
1. Centrifugal fan and rotary blower, and its applications.
2. Centrifugal fans, are among the most efficient and versatile pieces of air moving
equipment.
3. The scroll housing in a centrifugal fan accelerates the air and changes the direction of
the
4. airflow twice, a full 90 degree, before leaving the housing. Centrifugal fans are quiet and
5. reliable and are made to operate in a variety of environments and application
Republic of the Philippines
North Eastern Mindanao State University
Bislig Campus
Formerly Surigao del Sur State University
Maharlika, Bislig City, Surigao del Sur
bislig.sdssu.offical@gmail.com
(086) 645-6452
Centrifugal fan and rotary blower, and its applications Centrifugal fans, are among the most
efficient and versatile pieces of air moving equipment. The scroll housing in a centrifugal fan
accelerates the air and changes the direction of the airflow twice, a full 90 degree, before
leaving the housing. Centrifugal fans are quiet and reliable and are made to operate in a variety
of environments and applications.
Radial. These are high-pressure fans with medium airflow. Radial-bladed fans are best
for industrial applications where there is dust, or in environments where there is gas or
moisture in the air.
Forward Curve. These are medium pressure, high airflow fans that can be used in both
clean airs, ventilating and exhaust applications.
Backward Curve. These are high-pressure, high flow, high efficiency fans. Power
reduces as flow increases over the most efficient area of the system.
Airfoil. These are the highest efficiency fans, best in clean air applications.
Application:
Cement Plants- Centrifugal Fans in a Cement plant play a very important role in different
phases of the cement production right from the raw grinding to cement production. Fans are
used in raw mills for raw material preparation, filter systems for removing waste gases and for
recirculation of air. High pressure fans find applications in the blending and storage area, and
efficient conveying of raw materials, additives and chemicals that are used in the Cement
making processes.
Steel Plants- In steel production, fans are used in grinding of raw materials, de-dusting,
sintering, etc., these fans handle not only very abrasive dusty materials, but also high
temperatures and are lifeline of the Steel production.
Power station fans- These fans are again lifeline for the smooth and efficient operation of the
boiler and ensure continuous production of power. Some of these fans like ID Fans handle
extremely abrasive cases and operate at high temperatures as well.
Chemical industry- Centrifugal fans in chemical industries must meet the norms that ensure
optimum safety. Heavy duty fans are used in chemical industries to exhaust corrosive, high
temperature or hazardous gasses from the plant.
Paper and pulp applications- Wood and paper industry mostly uses fans to dry the material
before it is sent further into the process. Fans are used to dry the paper which continuously runs
on the rolls at certain speed which usually depends on the type of paper to be produced.
Republic of the Philippines
North Eastern Mindanao State University
Bislig Campus
Formerly Surigao del Sur State University
Maharlika, Bislig City, Surigao del Sur
bislig.sdssu.offical@gmail.com
(086) 645-6452
Food industry- In food industry, fans are required for drying out the moisture content from the
raw food materials. Industrial fans for this industry are usually made up of less
corrosive material.
Rotary Blower
A positive displacement blower is a type of machine that is used to move gas or air for a
variety of applications. More specifically, these devices utilize positive displacement
technology by trapping a certain volume of air then discharging or forcing it out against the
system pressure. This air is usually forced into some type of pipe or hose to propel
materials or gas to a destination.
Once a blower is in operation both rotors will rotate at the same speed but in
opposite directions to draw air into the blower. One rotor is called the “driving rotor” because itis
run by an external power supply, while the opposite rotor is called a “driven rotor” because itis
driven by gears connected to the driving rotor.
Common Applications
Centrifugal Fan
Fan Blades - Fan Blades: Based on the blade configuration such as forward curved,
backward curved, radial, airfoil etc., centrifugal fans are divided into various types and
differ in their functionality. The efficiency and fan performance basically depend on the
shape of the blades that are mounted on a hub of the fan wheel. Some fans can handle
Republic of the Philippines
North Eastern Mindanao State University
Bislig Campus
Formerly Surigao del Sur State University
Maharlika, Bislig City, Surigao del Sur
bislig.sdssu.offical@gmail.com
(086) 645-6452
larger volumes of air with high static pressures whereas some are meant for low flow
rates. Hence, it is important to select the centrifugal fan design that matches with the
required pressure and flowrate of any industrial process, so that the efficiency will be
high for the given operating conditions.
Fan Housing - Housing in a fan system improves efficiency as it reduces noise and acts
as a protection for moving parts like impeller, hub etc. In centrifugal fan, the air from the
inlet enters the impeller axially through fan housing, where it picks up the acceleration
and is radially sent out in 90° direction.
Drive shaft - It is a rotating device that holds the impeller & blades and determines the
speed of the fan wheel through various drive mechanisms like direct, belt or variable.
Shaft design depends on the installed impeller weight and the velocity of the inlet gases.
Inlet and outlet ducts - Ducts that are attached at the fan inlet and outlet will affect the
airflow pattern and influence the performance of the fans. Ducts at the inlet control the
flow of air/gas by admitting only required amount of air whereas ducts at the outlet
impose a resistance to the air stream. Improper inlet and outlet airflow conditions, and
ducts with sharp cornered turns result in inefficient fan operation, high system noise and
poor performance with undesired outputs.
Dampers & Louvers - Dampers and louvers are the plates or sheets inside the ducts
which are used to control or alternatively block the airflow at the inlet or outlet of a fan.
The main difference between them is damper blades are movable or adjustable
manually or automatically to control the volume or regulate the airflow whereas louver
blades are fixed and there is no control over the air moving through them.
Rotary Blower
If you were to dissect a positive displacement blower you will notice that the main parts of the
machine are two rotors that are joined together by gears surrounded by a blower casing. Many
blowers also come with a sound absorber, air screen and other parts to improve efficiency, but
when explaining how the apparatus functions we only need to focus on the rotors (often called
the impeller), blower casing, inlet side and outlet side of the machine.
Once a blower is in operation both rotors will rotate at the same speed but in opposite directions
to draw air into the blower. One rotor is called the “driving rotor” because it is run by an external
power supply, while the opposite rotor is called a “driven rotor” because it is driven by gears
connected to the driving rotor.
As the rotors revolve, air is pulled into the inlet side of the blower and is confined to tight areas
between the rotors and the blower casing. This pocket of air is moved around the rotors and
blower casing to the outlet side. Once the rotors open to the outlet side, the discharge line
Republic of the Philippines
North Eastern Mindanao State University
Bislig Campus
Formerly Surigao del Sur State University
Maharlika, Bislig City, Surigao del Sur
bislig.sdssu.offical@gmail.com
(086) 645-6452
equalizes the pressure of the air and is forced out of the blower. The air is unable to come back
due to the small amount of internal clearance between the internals of the machine. This
process enables the blower to overcome line pressure hence the name positive displacement.
Put differently, the volume of air does not change within the device but is rather displaced from
one end of the machine to the other.
As each rotor passes the blower inlet, it traps a definite volume of gas (the ‘displaced
volume’) and carries it around the case to the blower outlet. With constant speed
operation, the displaced volume remains approximately the same at different inlet
temperatures, inlet pressures and discharge pressures.
As each rotor passes the blower outlet the gas is compressed to the system pressure
there and expelled.
Small but definite clearances allow operation without lubrication being required inside
the air casing.
Timing gears control the relative position of the rotors to each other.
The blower in your centrifugal fan is not rotating. Another common troubleshooting issue
with your centrifugal fan will occur when the blower inside of it stops rotating. This can
happen if rust builds up in your blower impeller chamber. It can also take place if there is
damage that has been done to your motor winding. You could even have an electrical
wiring issue on your hands. You will usually need to turn your centrifugal fan off and take
the blower apart to investigate the source of the problem.
You notice oil leaking from your centrifugal fan. It is not out of the ordinary to see a
centrifugal fan leaking a little bit of oil. Nevertheless, if you notice a lot of oil leaking onto
the floor under your centrifugal fan, this should be a major cause for concern. Your
centrifugal fan can lose lubrication due to a worn seal, a blown gasket, a loose drain
plug, or any number of other things. You should attempt to see if you can locate the
cause of the leak or call on a professional for help.
Lubrication Loss
Some leaking is common. But excessive loss of lubrication (oil on the floor/under the blower) or
a consistent drip is not good. Like a blower overheating, there could be too much oil in the
Republic of the Philippines
North Eastern Mindanao State University
Bislig Campus
Formerly Surigao del Sur State University
Maharlika, Bislig City, Surigao del Sur
bislig.sdssu.offical@gmail.com
(086) 645-6452
blower. There could also be a worn seal, loose oil cover, drain plug or line loose, a gasket could
be worn, or the head plate or gear case/drive cover vents could be plugged.
To check for worn seals, loose covers, worn gaskets, etc. this may require a complete tear down
of the blower and replacement of those seals, bearings, and gaskets. The manual for the blower
itself often gives a clear walk through on how to tear down, clean, and rebuild a blower. When in
doubt, have your blower inspected by a certified technician. This will ensure that your blower is
thoroughly inspected. Should your blower be in good enough condition to be rebuilt, the
technician has the tools and parts necessary for proper cleaning and rebuilding of the unit.
6. Safety protocols.
1. Do not attempt to install, connect power to operate or service your new fan without
proper instruction and until you have been thoroughly trained in its use by your
employer.
2. Do not attempt to work on, clean or service the fan, or open or remove any protective
cover, guard, grate, or maintenance panel until the POWER has been turned off and
LOCKED OUT, and the fan rotor has come to a complete stop.
4. Do not connect power to or operate the fan unless all moving parts are covered and all
covers, guards, grates, and maintenance panels are in place and securely fastened.
5. Do not abuse, overload, mistreat or misuse the fan or attempt to operate the fan if it
needs service, lubrication, maintenance, or repair.
6. Never place any part of your body near rotating members or moving parts of the fan.
7. If the fan is not equipped with factory supplied drive and guard, then all rotating
members and moving parts must be completely enclosed before connecting power and
before operation.
8. Free outlet of the product must be always guaranteed. Otherwise, blockage and severe
damage may result, or a dangerous situation may occur.
11. Many fans are installed and wired to start automatically or be controlled from remote
locations. Always keep clear of all moving parts on industrial equipment.
12. The fan must be equipped with a properly functioning Protective Interlocking Electrical
Control Switch (PCS), a Pad lockable Manual Power Lockout Switch, and with the other
basic safety equipment listed above. On-Off, interlock and padlock functions of the PCS
must be tested and logged daily by supervisory personnel.
13. It is the owner’s and the employer’s responsibility to adequately train the employee
operator in the proper and safe use of the equipment. Written safety programs and
formal instruction are essential. All new employees must be made aware of company
policies and operating rules, especially the established safety and health procedures.
Refresher training of experienced employees in the potential hazards of the job is
important. Up-to-date training records must be maintained at the job site.
14. Special attention must be devoted to outside contractor engaged to enter and perform
work on equipment or in the workplace. Special care must be exercised to insure all
such personnel are fully informed of the potential hazards and follow plant rules – with
special emphasis on explosion proof electrical tools and cutting or welding
in unsafe environments.
15. Keep the workplace always cleaned up and free of dirt and dust. Do not attempt to work
on slippery or unsafe ladders or work platforms when maintenance or repair work is
being performed on the fan.
16. The operator must ensure that adequate lighting conditions are provided at the location
of equipment operation.
17. Do not climb on ladders or work on platforms unless maximum load rating is posted. Do
not exceed maximum load ratings when installing or servicing the fan.
18. Never allow any kind of metal or other foreign objects to enter a fan while in operation.
Examined raw materials (cleaned air) should be used through the machine to ensure
proper and consistent operation.
19. To prevent human access while the equipment is operating, all fan inlet and discharge
openings must be completely enclosed and remain enclosed until POWER IS TURNED
OFFAND LOCKED OUT. Keep away from the moving parts of the fan during operation.
Republic of the Philippines
North Eastern Mindanao State University
Bislig Campus
Formerly Surigao del Sur State University
Maharlika, Bislig City, Surigao del Sur
bislig.sdssu.offical@gmail.com
(086) 645-6452
20. Kice fans must be operated at the airflow rates determined for the customer specific
application(s). This is to ensure that the fan will operate normally and under its maximum
surface temperature rating.
21. Unless otherwise specified or designed per customer requirement, Kice fans
are designed not to exceed a light dust load through the internal airstream.
22. Always operate safely. Use personal protective equipment when and where
appropriate, such as hard hats, helmets, gloves, earplugs, dust masks, and eye
protection devices. Keep personal protective equipment in good repair and
convenient to operator. 23. Drive components must be inspected and adjusted after
transportation and periodically as required by operating conditions. Check sheaves and
coupling alignment and spacing, Vbelt tension, set screws, keys, fasteners, bearings,
shafts, and motor, as appropriate to job conditions.
23. High voltage and rotating parts can cause serious or fatal injury. Only qualified, trained,
and experienced personnel should perform installation, operation, and maintenance of
electrical machinery. During installation and operation, make sure that the motor and the
frame of the fan is effectively grounded in accordance with OSHA safety and health
standards, the National Electric Code, local codes and EN ISO 60204-1 as required for
the classified area. 25. Never stand under any kind of hoist or lifting mechanism,
whether it is loaded or in operation. Never stand under or near a fan or component when
it is being lifted.
24. Qualified personnel, before each use, must carefully inspect all lifting devices. Never use
a lifting device to transport equipment. Never use a lifting device that is damaged,
deteriorated, or in any way in need of repair.
25. All protective covers, guards, grates, maintenance panels, switches and warning decals
must be kept in place and in good repair. Any equipment with a damaged,
malfunctioning, defective, or missing protective device must be taken out of service until
the protective device can be repaired or replaced.
26. Any device powered by air or hydraulic pressure must be equipped with a properly
functioning pad lockable Manual Pressure Lockout and Internal Pressure Relief Valve
(PRV).
27. Any equipment that is used in the processing of explosive materials in hazardous
environments requires an evaluation on the part of the user and operator of proper and
adequate monitoring equipment, dust control, explosion relief venting, and electrical
equipment enclosures. Do not use your equipment in hazardous environments unless it
has been properly equipped for the hazard.
Republic of the Philippines
North Eastern Mindanao State University
Bislig Campus
Formerly Surigao del Sur State University
Maharlika, Bislig City, Surigao del Sur
bislig.sdssu.offical@gmail.com
(086) 645-6452
28. It is ultimately the operator’s responsibility to implement the above listed precautions and
ensure proper equipment use, maintenance and lubrication. Always keep these
instructions and list of warnings with your machine.
29. It cannot be assumed that every acceptable safety procedure is contained herein or that
abnormal or unusual circumstances may not warrant or require future or additional
procedures.
Blower casing and associated piping or accessories may become hot enough to cause
major skin burns on contact.
Internal and external rotating parts of the blower and driving equipment can produce
serious physical injuries. Do not reach into any opening in the blower while it is
operating, or while subject to accidental starting. Cover external moving parts with
adequate guards.
Disconnect power' before doing any work and avoid By-passing or rendering inoperative
any safety or protective devices.
If blower is operated with piping disconnected, place a strong coarse screen over the
inlet and avoid standing in the discharge air stream.
Stay clear of the blast from pressure relief valves and the suction area of vacuum relief
valves.
Avoid extended exposure near machinery with high intensity noise levels.
Use proper care and good procedures in handling, lifting, installing, operating, and
maintaining the equipment.
Casing pressure must not exceed 25 PSI (172 kPa) gauge. Do not pressurize vented
cavities from an external source, nor restrict the vents.
Other potential hazards to safety may also be associated with operation of this
equipment. All personnel working in or passing through the area should be warned by
signs and trained to exercise adequate general safety precautions.
REFERENCES
Republic of the Philippines
North Eastern Mindanao State University
Bislig Campus
Formerly Surigao del Sur State University
Maharlika, Bislig City, Surigao del Sur
bislig.sdssu.offical@gmail.com
(086) 645-6452
Centrifugal fan and its applications Grainger Editorial Staff. Centrifugal Fan Types: A Selection Guide to
Keep the Air Moving.
https://www.grainger.com/know-how/equipment-information/kh-choosing-the-rightcentrifugal-fan
https://www.slideshare.net/NeelRao/centrifugal-radial-fans-for-industrial-applications
https://www.blockerandwallace.com/what-is-a-positive-
displacement-blower-Blog.html Major parts of centrifugal fan and rotary blower Centrifugal Fan Rao, N.
(2016). Important parts of a centrifugal fan.
https://www.slideshare.net/NeelRao/Important-
https://www.blockerandwallace.com/what-is-a-positive-displacement
http://14.139.13.47:8080/jspui/bitstream/10603/37646/14/14
https://www.pdblowers.com/wp-
content/uploads/2016/11/roots whispair max operating and maintenance instructions bu iletin irb- 131-
778 1.pdf
Operations of Centrifugal fan and Rotary blower: Centrifugal Fan 2019). Centrifugal Fan.
https://en.wikipedia.org/wiki/Centrifugal
http://rootsblowers.com/the-duragas series/principle-operation/
Trouble-shooting in centrifugal fan and rotary blower Centrifugal Fan Brian (2018). Troubleshooting
issues for centrifugal fan
https://www.dynamicfan.com/troubleshooting-issues-for-centrifugal-fans/
Rotary Blower
Republic of the Philippines
North Eastern Mindanao State University
Bislig Campus
Formerly Surigao del Sur State University
Maharlika, Bislig City, Surigao del Sur
bislig.sdssu.offical@gmail.com
(086) 645-6452
http://inohva.com/top-5-troubleshooting-issues-for-blower-systems/
https://www.kice.com/wp-
https://www.pdblowers.com/wp-
content/uploads/2016/11/roots whispair max operating and maintenance instructions bulletin irb 131-
778 1.pdf