PROJECT : : Engineering study for radiant coil revamping for heater No.

02H01

OWNER : MIDOR - Refinery Alexandria, EGYPT

REF. HPS : 09489H60

REF. CLIENT : -

REF. SUPPLIER: AXENS / HEURTEY PETROCHEM SOLUTIONS

DOCUMENT : HEATER COIL STRESS ANALYSIS

DOCUMENT N° : 02H1-FC-410

REVISION : 0

1 - APPROVED BY :
2 - REVIEWED WITH MINOR COMMENTS
Manufacturing may proceed if comments are incorporated
3 - REJECTED WITH MAJOR COMMENTS
Resubmit before manufacturing
DATE :

4 - REVIEW NOT REQUIRED / FOR INFORMATION ONLY

MIDOR STATUS

A - REVIEWED WITHOUT COMMENTS

Manufacturing may proceed
BY : Florian ZAMBITO
B - REVIEWED WITH COMMENTS / RESUBMIT
Manufacturing may proceed if comments are incorporated
C - REVIEWED WITH COMMENTS / RESUBMIT
Resubmit before manufacturing
DATE : 16/11/2021
D – FOR INFORMATION ONLY PO N° EQUIPMENT TAG

HEURTEY STATUS - 02H01

Review and/or comments made by HPC on any documents submitted by Vendor shall not relieve Vendor of any of its obligations under the REFERENCE CODE TYPE CLASS REVISION
Purchase Order. Under no circumstances can Vendor rely on HPC review or comment in case of rejection or non compliance of the material with the
terms and conditions of the purchase order. Please comply for each document with status requirements as indicated by letters A, B, C, or D. 09489H60 02H1 FC 410 0

X Project Manager Inspection - Expediting Process

DATE : 16/11/2021 BY : FZ DATE : BY : DATE : BY :

X Heaters & Boilers Instrumentation Commissioning

DATE : 08/11/2021 BY : CDF/BHE DATE : BY : DATE : BY :

Subcontractor Piping & Pressure vessels QA/QC

DATE : BY : DATE : BY : DATE : BY :

HEURTEY PETROCHEM SOLUTIONS Internal transmittal table for comments - DO NOT FILL MANUALLY
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CHARGE HEATER 02 H01

Heater Coil Stress Analysis
Radiant coils

00 IFC 08.11.2021 Issue for construction CDF BHE FZ

Rev Status Date Description By Checked Approved
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TABLE OF CONTENTS
Pages:
1 PURPOSE .................................................................................................................................. 3

2 DOCUMENTS & REFERENCES ................................................................................................ 4

3 APPLICABLE DESIGN RULES .................................................................................................. 5

3.1 CALCULATION SOFTWARE ....................................................................................................... 5
3.2 CALCULATION RULES ACCORDING TO CONSIDERED CODE ......................................................... 5
3.3 ALLOWABLE STRESSES .......................................................................................................... 5
3.4 CODE COMPLIANCE CRITERIA.................................................................................................. 5
4 DESIGN CONFIGURATION ....................................................................................................... 6
4.1 AXIS SYSTEM ......................................................................................................................... 6
4.2 UNITS ................................................................................................................................... 6
4.3 SUPPORTS SYMBOLS.............................................................................................................. 7
4.4 SUPPORTS DEFINITION IN CAESAR II MODEL ............................................................................ 8
4.4.1 Considerations regarding supports gaps........................................................................ 9
5 DESIGN CONDITIONS ............................................................................................................ 10
5.1 LINES PROPERTIES .............................................................................................................. 10
5.2 GEOMETRICAL DATA............................................................................................................. 10
5.3 MATERIAL PROPERTIES ........................................................................................................ 11
5.4 SPECIFIC MODELLING ........................................................................................................... 12
5.4.1 Inlet / outlet transfer lines (TL) ..................................................................................... 12
5.5 SPECIAL SUPPORTS REQUIRED BY STUDIED SYSTEM .............................................................. 14
5.5.1 Existing Spring supports .............................................................................................. 14
6 ANALYSED LOAD CASES ....................................................................................................... 15
6.1 BASIC LOADS FOR STUDIED SYSTEM ...................................................................................... 15
6.1.1 Thermal ....................................................................................................................... 15
6.1.2 Sustained .................................................................................................................... 15
6.1.3 Occasional ................................................................................................................... 15
6.2 COMBINED LOAD CASES FOR STUDIED SYSTEM ...................................................................... 16
7 PIPING ANALYSIS RESULTS.................................................................................................. 18
7.1 LOADS AND DISPLACEMENTS AT COILS CROSSING SLEEVES .................................................... 18
7.2 LOADS ON CAST SUPPORTS: ................................................................................................. 20
7.3 MAX COILS DISPLACEMENTS FOR OPE CONDITION (CASE 4) ................................................... 27
7.4 MAXIMUM STRESSES ............................................................................................................ 30
8 CONCLUSION ......................................................................................................................... 36

9 APPENDIX ............................................................................................................................... 37
9.1 3D VIEWS AND SUPPORTS LOCATION........................................................................... 37
9.1.1 Overview – NODES NUMBERS: ................................................................................. 37
9.2 PIPING MODEL CHARACTERISTICS ......................................................................................... 42
9.2.1 Piping Material ............................................................................................................. 42
9.2.2 Piping Temperature ..................................................................................................... 43
9.2.3 Piping Pressure P1 ...................................................................................................... 44
9.2.1 Hydrotest Pressure PH ................................................................................................ 45
9.2.2 Piping insulation thickness / finned tubes modelling..................................................... 46
9.2.3 Applied seismic load .................................................................................................... 47
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9.2.4 Applied wind load ........................................................................................................ 48

9.3 LOADS AND DISPLACEMENTS ON RESTRAINTS ........................................................................ 49
9.4 FLANGE CHECK ANALYSIS ..................................................................................................... 59

1 PURPOSE
The purpose of this document is to check the compliance of studied system regarding applicable
calculation code and to provide loads, displacements and stresses on all significant nodes of this
calculation.

Studied system:

The system studied here below consists in the stress analysis for radiant coils of heater 02 H01
proposed for replacement.
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2 DOCUMENTS & REFERENCES

Ref. DOCUMENT NUMBER REV N° DOCUMENT DESCRIPTION

[1] ASME B31.3 ed 2018 Calculation code
[2] 09489H60-2H01-FJ-001 06/2021 Fired heater data sheet
[3] 09489H60-2H01-FC-401 00/2021 Pressure part calculation
Radiant coil & Internal Crossover
[4] 09489H60-2H01-FD-401 00/2021
drawing
5486N-02-BS-0020-03-1;1-3
Rev03 /
[5] 5486N-02-BS-0020-04-1;1-3 P&ID for Heater 02H01
2001
5486N-02-BS-0020-05-1;1-3
General assembly – Elevation and
[6] 09489H60-2H01-FD-002 00/2021
Plan views
02-HYH05020-14''-B4A1M-H- Rev00 /
PG22A 1999
[7] Transfer line – Inlet radiation 2H01
02-HYH05020-12''-E4A2M-H- Rev03 /
PG22A 1999
Xerox Scan_29082021113004
Rev00 /
[8] 02-HYH03010-12''-E4A2M-H- Transfer line – Outlet radiation 2H01
1999
PG21A
[9] Xerox Scan_29082021135325 Rev2 Client Line List
Rev08 / Radiant coil & Internal Crossover
[10] 2H01FD401-8
1998 (original project drawing)
Rev02 /
[11] ED 98-440-66 Exchanger 02-E-01A
1999
Rev03 /
[12] 2005 5901 Reactor 02-R-01
1999
Rev01 /
[13] 2544-00-JSD-0001-01_1 Basic design data
2017
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3 APPLICABLE DESIGN RULES

3.1 Calculation software

The computer calculation program used is CAESAR II Version 11.00.00.4800 (Build 190424), by
Hexagon.
3.2 Calculation rules according to considered code
Rules, equations and tables used to perform the piping stress analysis refer to ASME B31.3-[1].
For each of following stresses SL and SE, the compliance with ASME B31.3 is examined in every
load cases.

SL: Longitudinal Stress due to Sustained loads - (see ASME B31.3 section 302.3.5c)
Sustained loads (SUS): Piping system Internal Pressure
Piping system Weight

SL+SO: Longitudinal Stress due to Sustained loads (SL) and Occasional loads (SO) - (see ASME
B31.3 section 302.3.6)
Occasional loads (OCC): Piping system Internal Pressure
Piping system Weight
Wind loads
Earthquake Loads
And other occasional loads

SE: computed displacement, Expansion Stress range - (see section 319.4.4 Eq. (17))
3.3 Allowable stresses
SC and SH: basic allowable Stresses in Tension at minimum (Cold) and maximum (Hot) metal
expected temperature (see ASME B31.3 - Table A-1).

SA: Allowable displacement Stress range

SA = f (1.25 SC + 0.25 SH) (see ASME B31.3 - section 302.3.5 Eq. (1a))
or
SALib = f [1.25 (SC + SH) -SL] (see ASME B31.3 - section 302.3.5 Eq. (1b))

With f: cyclic stress range reduction factor (see ASME B31.3 - Figure 302.3.5 Eq. (1c))
- f = 1 for thermal cycles number = 7776,
- up to 1.2 for thermal cycles number ≤ 3125 with 138 N/mm² limitation for SC and SH and
at design metal temperature ≤ 371°C

SY: Yield Stress at metal temperature (see ASME II Part D - Table Y-1)

For elevated design temperature, Welding Joint Strength Reduction Factor “W” shall be taken in
consideration for primary stress calculation where required. W values according to table 302.3.5.
3.4 Code compliance criteria
Regarding Sustained loads (SUS): SL ≤ SH
Regarding Occasional loads (OCC): SL+SO ≤ 1.33 SH
Regarding Displacement & Expansion loads (EXP): SE ≤ SA (or SE ≤ SALib)
Regarding Hydro test loads (HYD): SL ≤ SY
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4 DESIGN CONFIGURATION
Y
4.1 Axis system
The gravity direction is –Y.
NORTH
The North direction is -Z.

Z X

4.2 Units
Length mm
Temperature °C
Pressure bar g
Restraints Stiffness N/mm or Nm/deg
Force N
Moment N.m
Acceleration g's
Wind Pressure N/m²
Piping Stress N/mm²
Elastic Modulus N/mm²
Piping density kg/m3
Fluid density kg/m3
Insulation density kg/m3
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4.3 Supports symbols

Anchor (A)

Directional Anchor / Fixed Point (FP)

(X, Y, Z axis locked; Rx, Ry, Rz
rotations free)

Line Stop (LS)

Resting (R)

Longitudinal Guide (LG)

Vertical Guide (VG)

Constant or Variable Spring Hanger

(CSH or VSH)
(Hanger type)

Spring support Constant or Variable Spring Support

(CSH or VSH)

Rigid strut
Rigid Strut (RS)

Hanger Hanger (H)

Temporary weight
support (to be removed
in operating conditions)
Temporary Resting (TR)

Adjustable support Adjustable Resting (AR)

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4.4 Supports definition in Caesar II model

Supports are defined in CAESAR II model according to following table, which give free
translations and free rotations according to restraint types.

Restraint Free translation movement Free rotation movement

TYPE +X -X +Y -Y +Z -Z +RX -RX +RY -RY +RZ -RZ

ANC No No No No No No No No No No No No
X No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Y Yes Yes No No Yes Yes Yes Yes Yes Yes Yes Yes
Z Yes Yes Yes Yes No No Yes Yes Yes Yes Yes Yes
RX Yes Yes Yes Yes Yes Yes No No Yes Yes Yes Yes
RY Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes
RZ Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No
+X Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
-X No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
+Y Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes
-Y Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes
+Z Yes Yes Yes Yes YesNo Yes Yes Yes Yes Yes Yes
-Z Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes
+RX Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes
-RX Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes
+RY Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes
-RY Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes
+RZ Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No
-RZ Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes

Free translation movement Free rotation movement

- -
+Lo -Lo +Tr -Tr +Vr -Vr +RLo -RLo +RTr RTr +RVr RVr

GUI Yes Yes No No Yes Yes Yes Yes Yes Yes Yes Yes Lo: Longitudinal axis along pipe
LIM No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Tr: Transversal axis to pipe
+LIM Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Vr: Vertical axis to pipe
-LIM No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Rigid () Rigid restraint

Flex () Flexible restraint
Prog Design
VSH Variable Spring Hanger designed by Program
Prog Design
CSH Constant Spring Hanger designed by Program
VSH Redesign Variable Spring Hanger designed by User
CSH Redesign Constant Spring Hanger designed by User
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4.4.1 Considerations regarding supports gaps

Functional gap ≤ 3 mm are considered as a 0 mm gap in analysis model. Other gap values asked
by stress analyst shall be explicitly written on stress isometrics or drawings.

Gap implemented in Caesar are described here below:

CAESAR SUPPORT GAP INPUT

MEANING
RESTRAINT TYPE GAP VALUE (mm)
X 5 Pipe free to move about 5mm in both -X and +X direction
Y 5 Pipe free to move about 5mm in both -Y and +Y direction
Z 5 Pipe free to move about 5mm in both -Z and +Z direction
+X 5 Pipe free to move about 5mm in -X direction
-X 5 Pipe free to move about 5mm in +X direction
+Y 5 Pipe free to move about 5mm in -Y direction
-Y 5 Pipe free to move about 5mm in +Y direction
+Z 5 Pipe free to move about 5mm in -Z direction
-Z 5 Pipe free to move about 5mm in +Z direction
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5 DESIGN CONDITIONS

5.1 Lines properties

As per document [2], [3],

Piping Class / Pressure (Barg) Temperature (°C) Density (kg/m3)

Ins.
Line Number / Material Design tube
Design Test Operating Operating Fluid Test thk.
Coil Name metal temp. (mm)
Radiant inlet 356
coil A 376 TP347H 57 149 - - 0 1000 100
(326+30)
Radiant coil A 376 TP347H 57 149 - 600 - 0 1000 0
Radiant outlet 356
coil A 376 TP347H 57 149 - - 0 1000 100
(326+30)

5.2 Geometrical data

As per document [4], [5]

From piping class references if available

Nom.Diam.
Nominal Thickness Corrosion Flange
Piping Class Material (inches) or Ext. Diam.
(mm / Sch) Thk. (mm) Rating
(Dext (mm))

Radiant inlet 6” / 168.3 7.11 (AWT) 40S 1.6 #600

coil A 376 TP347H
5” / 141.3 6.55 (AWT) 40S 1.6 /

Radiant coil A 376 TP347H 5” / 141.3 6.55 (AWT) 40S 1.6 /

Radiant outlet
coil A 376 TP347H 5” / 141.3 6.55 (AWT) 40S 1.6 #600
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5.3 Material properties

Heater coils, elbows

Piping class: -
Material: A 376 TP347H
Poisson’s ratio µ: 0.292
Material spec. gravity: 8027.1997 kg/m3
The material properties are according with ASME B31.3.
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5.4 Specific modelling

5.4.1 Inlet / outlet transfer lines (TL)

Existing inlet / outlet transfer lines (out of HPS scope) has been modelled in order to take in
consideration the impact of their mechanical behaviour on radiant coil.
Parameters and material considered for transfer line, according with [7], [8], [9], [10] & [12]:
-Inlet temperature T1= 329°C
-Outlet temperature T1= 356°C, same as Coil Outlet radiation.
-Design pressure = 57 barg
-Corrosion allowance = 3 mm,
-Pipe material - Alloy steel, asimitated with A335 P9.

Existing Inlet transfer line: 12”-SchXS (12.7 mm); 6”-Sch80 (10.97)

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Existing outlet manifold: 12”-Sch80 (17.48 mm); 5”-Thk=10.0 mm

Existing Outlet transfer line: 12”-SchXS (12.7 mm)

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5.5 Special supports required by studied system

5.5.1 Existing Spring supports

- only for information; existing spring at node 645 is assumed with parameters defined by software.

2H01-Outlet TL
02-HYH03010-12''-
LINE NUMBER E4A2M-H-PG21A
10” / 273
LINE DIAMETER (DN) Trunnion for 12”
PIPE MATERIAL A335 P9
LINE DATA

INSULATION THK. (mm) 0

DESIGN CODE ASME B31.3
DESING TEMP. (°C) 356
CALCULATION NOTE N° 2H01-FC-410
NODE NUMBER 645
PASS NUMBER /
HEATER NUMBER /
OPERATING HOT LOAD (N) 17950
COLD LOAD (INSTALLED) (N) 17010
HYDRO TEST LOAD (N) 20000
SPRING DATA

VERTICAL DISPL. (mm) -3.5

VERTICAL DIRECTION DOWN
LATERAL DISPL. (mm) 12
LONGITUDINAL DISPL. (mm) 34
SPRING RATE (N/mm) 266.5
FORCE VARIATION (%) 5%
HARDWARE WEIGHT (N) NA
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6 ANALYSED LOAD CASES

Designation of general basic loads

W = Deadweight Stress categories:

P“n” = Pressure Set (n=1 to 9)
T“n” = Thermal Set (n=1 to 9) (OPE) = Operating load case
D“n” = Displacements Set (n=1 to 9) (SUS) = Sustained load case
F“n” = Forces, or Spring Set (n=1 to 9) (EXP) = Expansion load case
U“n” = Uniform Loads Set (n=1 to 3) (OCC) = Occasional load case
WIN“n” = Wind (n=1 to 4) (HYD) = Hydro test load case
WNC = Weight (no fluid contents) (ALT-SUS) = Alternate sustain stress
WW = Deadweight + Water Weight inside piping (ALT-OCC) =Alternate occasional stress
H = Hanger

6.1 Basic loads for studied system

6.1.1 Thermal
Thermal set: T1, design tube metal temperature
External thermal displacements Not applicable

6.1.2 Sustained
Weight: W, piping weight
WW, water filled weight and insulation
Pressure: P1, internal piping design pressure
Water test Pressure: HP, internal piping pressure
External primary loads Not applicable
6.1.3 Occasional
Seismic load: as per UBC zone 2a
U1 (earthquake load along X axis) – 0.15 g
U2 (earthquake load along Y axis) – 2/3 U1= 0.1 g
U3 (earthquake load along Z axis) – 0.15 g
Wind load: WIN1 (wind load along axis X): 130 km/h
WIN2 (wind load along axis Z): 130 km/h
Other loads N/A
Ambient temperature: 4°C
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6.2 Combined load cases for studied system

CASE STRESS COMB. OUTPUT

LOAD CASE COMB. DESCRIPTION OUTPUT TYPE
N° CAT. METHOD STATUS
1 W WEIGHTFOR HANGER LOADS HGR - - Ignore
2 W+T1+P1 OPERATING FOR HANGER TRAVEL HGR - - Ignore
3 WW+HP+H HYDRO TEST CASE HYD - Disp/Force/Stress Keep
4 W+T1+P1+H OPERATING CASE CONDITION 1 OPE - Disp/Force/Stress Keep
ALTERNATE SUSTAINED STRESS BASED
5 W+P1+H SUS - Stress Keep
ON OPERATING CONDITION 1
6 W+P1+H SUSTAINED CASE CONDITION 1 SUS - Disp/Force/Stress Keep
7 W+T1+P1+H+WIN1 OPERATING CASE CONDITION 1+WIN1 OPE - Disp/Force/Stress Keep
8 W+T1+P1+H-WIN1 OPERATING CASE CONDITION 1-WIN1 OPE - Disp/Force/Stress Keep
9 W+T1+P1+H+WIN2 OPERATING CASE CONDITION 1+WIN2 OPE - Disp/Force/Stress Keep
10 W+T1+P1+H-WIN2 OPERATING CASE CONDITION 1-WIN2 OPE - Disp/Force/Stress Keep
11 W+T1+P1+U1+H OPERATING CASE CONDITION 1+U1 OPE - Disp/Force/Stress Keep
12 W+T1+P1-U1+H OPERATING CASE CONDITION 1-U1 OPE - Disp/Force/Stress Keep
13 W+T1+P1+U2+H OPERATING CASE CONDITION 1+U2 OPE - Disp/Force/Stress Keep
14 W+T1+P1-U2+H OPERATING CASE CONDITION 1-U2 OPE - Disp/Force/Stress Keep
15 W+T1+P1+U3+H OPERATING CASE CONDITION 1+U3 OPE - Disp/Force/Stress Keep
16 W+T1+P1-U3+H OPERATING CASE CONDITION 1-U3 OPE - Disp/Force/Stress Keep
17 L7,L8,L9,L10 MAX WIND OPE Max Disp/Force/Stress Keep
18 L11,L12,L13,L14,L15,L16 MAX EARTHQUAKE OPE Max Disp/Force/Stress Keep
19 L7-L4 +WIN1 OCC Algebraic Suppress Ignore
20 L8-L4 -WIN1 OCC Algebraic Suppress Ignore
21 L9-L4 +WIN2 OCC Algebraic Suppress Ignore
22 L10-L4 -WIN2 OCC Algebraic Suppress Ignore
23 L11-L4 +U1 OCC Algebraic Suppress Ignore
24 L12-L4 -U1 OCC Algebraic Suppress Ignore
25 L13-L4 +U2 OCC Algebraic Suppress Ignore
26 L14-L4 -U2 OCC Algebraic Suppress Ignore
27 L15-L4 +U3 OCC Algebraic Suppress Ignore
28 L16-L4 -U3 OCC Algebraic Suppress Ignore
29 L23+L25 SEISM COMB. 1 (+U1+U2) OCC SRSS Suppress Ignore

30 L24+L25 SEISM COMB. 2 (-U1+U2) OCC SRSS Suppress Ignore

31 L23+L26 SEISM COMB. 3 (+U1-U2) OCC SRSS Suppress Ignore

32 L24+L26 SEISM COMB. 4 (-U1-U2) OCC SRSS Suppress Ignore

33 L27+L25 SEISM COMB. 5 (+U3+U2) OCC SRSS Suppress Ignore

34 L28+L25 SEISM COMB. 6 (-U3+U2) OCC SRSS Suppress Ignore

35 L27+L26 SEISM COMB. 7 (+U3-U2) OCC SRSS Suppress Ignore

36 L28+L26 SEISM COMB. 8 (-U3-U2) OCC SRSS Suppress Ignore

37 L4-L6 EXPANSION CASE CONDITION 1 EXP Algebraic Disp/Force/Stress Keep

38 L19+L6 +WIN1+SUS OCC Scalar Disp/Force/Stress Keep
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CASE STRESS COMB. OUTPUT

LOAD CASE COMB. DESCRIPTION OUTPUT TYPE
N° CAT. METHOD STATUS
39 L20+L6 -WIN1+SUS OCC Scalar Disp/Force/Stress Keep
40 L21+L6 +WIN2+SUS OCC Scalar Disp/Force/Stress Keep
41 L22+L6 -WIN2+SUS OCC Scalar Disp/Force/Stress Keep
42 L29+L6 SEISM COMB. 1+SUS OCC Scalar Disp/Force/Stress Keep

43 L30+L6 SEISM COMB. 2+SUS OCC Scalar Disp/Force/Stress Keep

44 L31+L6 SEISM COMB. 3+SUS OCC Scalar Disp/Force/Stress Keep

45 L32+L6 SEISM COMB. 4+SUS OCC Scalar Disp/Force/Stress Keep

46 L33+L6 SEISM COMB. 5+SUS OCC Scalar Disp/Force/Stress Keep

47 L34+L6 SEISM COMB. 6+SUS OCC Scalar Disp/Force/Stress Keep

48 L35+L6 SEISM COMB. 7+SUS OCC Scalar Disp/Force/Stress Keep

49 L36+L6 SEISM COMB. 8+SUS OCC Scalar Disp/Force/Stress Keep

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7 PIPING ANALYSIS RESULTS

7.1 Loads and displacements at coils crossing sleeves

See fig. 01-§ 9.1.1 for nodes location.

LOAD CASE DEFINITION KEY

CASE 3 (HYD) WW+HP+H

CASE 4 (OPE) W+T1+P1+H
CASE 6 (SUS) W+P1+H
CASE 17 (OPE) L17=L7,L8,L9,L10(MAX WIND)
CASE 18 (OPE) L18=L11,L12,L13,L14,L15,L16(MAX EARTHQUAKE)

DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 1
4(OPE) 0 0 0 0 0 0 -1 5 -11
6(SUS) 0 0 0 0 0 0 0 0 0
1035
17(OPE) 0 0 0 0 0 0 -4 6 -12
18(OPE) 0 0 0 0 0 0 -3 5 -12
Min 0 0 0 0 0 0 -4 0 -12
Max 0 0 0 0 0 0 0 6 1
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -5 5 2
6(SUS) 0 0 0 0 0 0 0 0 0
2975
17(OPE) 0 0 0 0 0 0 -5 5 3
18(OPE) 0 0 0 0 0 0 -5 5 3
Min 0 0 0 0 0 0 -5 0 0
Max 0 0 0 0 0 0 0 5 3
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 1
4(OPE) 0 0 0 0 0 0 -2 5 -9
6(SUS) 0 0 0 0 0 0 0 0 0
3035
17(OPE) 0 0 0 0 0 0 -5 6 -10
18(OPE) 0 0 0 0 0 0 -4 5 -9
Min 0 0 0 0 0 0 -5 0 -10
Max 0 0 0 0 0 0 0 6 1
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -6 4 2
6(SUS) 0 0 0 0 0 0 0 0 0
5095
17(OPE) 0 0 0 0 0 0 -6 5 3
18(OPE) 0 0 0 0 0 0 -6 5 3
Min 0 0 0 0 0 0 -6 0 0
Max 0 0 0 0 0 0 0 5 3
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -1 5 -12
6(SUS) 0 0 0 0 0 0 0 0 0
8035
17(OPE) 0 0 0 0 0 0 3 6 -13
18(OPE) 0 0 0 0 0 0 -2 5 -12
Min 0 0 0 0 0 0 -2 0 -13
Max 0 0 0 0 0 0 3 6 0
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DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -6 5 0
6(SUS) 0 0 0 0 0 0 0 0 0
9975
17(OPE) 0 0 0 0 0 0 -6 5 1
18(OPE) 0 0 0 0 0 0 -6 5 1
Min 0 0 0 0 0 0 -6 0 0
Max 0 0 0 0 0 0 0 5 1
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 1
4(OPE) 0 0 0 0 0 0 0 6 -13
6(SUS) 0 0 0 0 0 0 0 0 0
10035
17(OPE) 0 0 0 0 0 0 3 6 -14
18(OPE) 0 0 0 0 0 0 -1 6 -13
Min 0 0 0 0 0 0 -1 0 -14
Max 0 0 0 0 0 0 3 6 1
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -6 5 1
6(SUS) 0 0 0 0 0 0 0 0 0
12095
17(OPE) 0 0 0 0 0 0 -6 5 2
18(OPE) 0 0 0 0 0 0 -6 5 2
Min 0 0 0 0 0 0 -6 0 0
Max 0 0 0 0 0 0 0 5 2
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7.2 Loads on cast supports:

See fig. 01-§ 9.1.1 for nodes location.

LOAD CASE DEFINITION KEY

CASE 3 (HYD) WW+HP+H

CASE 4 (OPE) W+T1+P1+H
CASE 6 (SUS) W+P1+H
CASE 17 (OPE) L17=L7,L8,L9,L10(MAX WIND)
CASE 18 (OPE) L18=L11,L12,L13,L14,L15,L16(MAX EARTHQUAKE)
Load
Node FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m. DX mm. DY mm. DZ mm.
Case
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) 78 -3874 285 0 0 0 0 0 0
4(OPE) 100 -1566 -1922 0 0 0 2 0 -10
1065
tube 6(SUS) -8 -2721 164 0 0 0 0 0 0
supp 17(OPE) 243 -1775 -2639 0 0 0 6 0 -10
gusset
18(OPE) 134 -3207 -2159 0 0 0 3 0 -10
Min -8 -3874 -2639 0 0 0 0 0 -10
Max 243 0 285 0 0 0 6 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -63 -4233 -40 0 0 0 0 0 0
4(OPE) -3437 -1670 -2531 0 0 0 -10 0 -10
1130
tube 6(SUS) -40 -2358 -13 0 0 0 0 0 0
supp 17(OPE) -3502 -1833 -2545 0 0 0 -10 0 -10
gusset
18(OPE) -3875 -2043 -2993 0 0 0 -10 0 -10
Min -3875 -4233 -2993 0 0 0 -10 0 -10
Max 0 0 0 0 0 0 0 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) 65 -4221 34 0 0 0 0 0 0
4(OPE) 3606 -10916 2575 0 0 0 10 0 10
1250
tube 6(SUS) 45 -2599 18 0 0 0 0 0 0
supp 17(OPE) 3561 -11008 2476 0 0 0 10 0 10
gusset
18(OPE) 4180 -13628 2786 0 0 0 10 0 10
Min 0 -13628 0 0 0 0 0 0 0
Max 4180 0 2786 0 0 0 10 0 10
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) 7 -6944 -1 0 0 0 0 0 0
4(OPE) 265 0 -76 0 0 0 26 2 -1
6(SUS) 2 -4458 0 0 0 0 0 0 0
1550
17(OPE) 267 0 -77 0 0 0 26 2 -1
18(OPE) 636 0 -345 0 0 0 26 2 -13
Min 0 -6944 -345 0 0 0 0 0 -13
Max 636 0 0 0 0 0 26 2 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid Y;
1910
3(HYD) 0 -7157 0 0 0 0 0 0 0
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Load
Node FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m. DX mm. DY mm. DZ mm.
Case
4(OPE) 83 -294 -30 0 0 0 13 0 -5
6(SUS) 0 -4550 0 0 0 0 0 0 0
17(OPE) 83 -293 -30 0 0 0 12 0 -4
18(OPE) 446 2396 -376 0 0 0 18 0 -6
Min 0 -7157 -376 0 0 0 0 0 -6
Max 446 2396 0 0 0 0 18 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) 0 -7157 0 0 0 0 0 0 0
4(OPE) -78 -566 111 0 0 0 0 0 0
6(SUS) 0 -4538 0 0 0 0 0 0 0
2270
17(OPE) -78 -556 112 0 0 0 0 0 0
18(OPE) -315 -786 320 0 0 0 -22 0 22
Min -315 -7157 0 0 0 0 -22 0 0
Max 0 0 320 0 0 0 0 0 22
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) -3 -6933 7 0 0 0 0 0 0
4(OPE) -146 0 247 0 0 0 -11 2 22
6(SUS) -3 -4379 5 0 0 0 0 0 0
2630
17(OPE) -146 0 248 0 0 0 -12 2 23
18(OPE) -418 0 525 0 0 0 -18 2 25
Min -418 -6933 0 0 0 0 -18 0 0
Max 0 0 525 0 0 0 0 2 25
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -179 -4312 -36 0 0 0 0 0 0
4(OPE) -3128 -10721 746 0 0 0 -10 0 2
2930
tube 6(SUS) -149 -2901 -27 0 0 0 0 0 0
supp 17(OPE) -3239 -10857 891 0 0 0 -10 0 3
gusset
18(OPE) -3374 -11545 898 0 0 0 -10 0 3
Min -3374 -11545 -36 0 0 0 -10 0 0
Max 0 0 898 0 0 0 0 0 3
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) 385 -4254 242 0 0 0 0 0 0
4(OPE) 1198 -10289 -2845 0 0 0 3 0 -6
3250
tube 6(SUS) 55 -2433 139 0 0 0 0 0 0
supp 17(OPE) 2204 -10524 -3024 0 0 0 7 0 -8
gusset
18(OPE) 2056 -13193 -3570 0 0 0 4 0 -7
Min 0 -13193 -3570 0 0 0 0 0 -8
Max 2204 0 242 0 0 0 7 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) -1 -7175 -1 0 0 0 0 0 0
3550
4(OPE) 138 0 234 0 0 0 10 2 23
6(SUS) 4 -4312 7 0 0 0 0 0 0
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Load
Node FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m. DX mm. DY mm. DZ mm.
Case
17(OPE) 140 0 238 0 0 0 11 2 24
18(OPE) 453 0 607 0 0 0 18 2 25
Min -1 -7175 -1 0 0 0 0 0 0
Max 453 0 607 0 0 0 18 2 25
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid Y;
3(HYD) 0 -7188 0 0 0 0 0 0 0
4(OPE) 58 -344 86 0 0 0 6 0 8
6(SUS) 0 -4528 0 0 0 0 0 0 0
3910
17(OPE) 57 -327 80 0 0 0 7 0 10
18(OPE) 427 1922 436 0 0 0 -6 0 -6
Min 0 -7188 0 0 0 0 -6 0 -6
Max 427 1922 436 0 0 0 7 0 10
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid Y;
3(HYD) 1 -7162 0 0 0 0 0 0 0
4(OPE) -102 -360 -35 0 0 0 -6 0 -2
6(SUS) -1 -4549 0 0 0 0 0 0 0
4270
17(OPE) -109 -384 -37 0 0 0 -7 0 -3
18(OPE) -387 1586 -296 0 0 0 -13 0 -15
Min -387 -7162 -296 0 0 0 -13 0 -15
Max 1 1586 0 0 0 0 0 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) -5 -6970 -1 0 0 0 0 0 0
4(OPE) -276 0 -79 0 0 0 -25 2 -3
6(SUS) -4 -4440 -1 0 0 0 0 0 0
4630
17(OPE) -276 0 -79 0 0 0 -25 2 -4
18(OPE) -628 0 -349 0 0 0 -26 2 -13
Min -628 -6970 -349 0 0 0 -26 0 -13
Max 0 0 0 0 0 0 0 2 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -54 -4218 35 0 0 0 0 0 0
4(OPE) -2879 -11189 1993 0 0 0 -10 0 7
4930
tube 6(SUS) -39 -2667 30 0 0 0 0 0 0
supp 17(OPE) -2916 -11255 2019 0 0 0 -10 0 7
gusset
18(OPE) -3342 -12653 2205 0 0 0 -10 0 7
Min -3342 -12653 0 0 0 0 -10 0 0
Max 0 0 2205 0 0 0 0 0 7
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) 50 -4026 -35 0 0 0 0 0 0
4990
tube 4(OPE) 2457 -1870 -1770 0 0 0 10 0 -10
supp 6(SUS) 34 -2531 -27 0 0 0 0 0 0
gusset
17(OPE) 2766 -1888 -1988 0 0 0 10 0 -10
18(OPE) 3534 -2571 -2399 0 0 0 10 0 -10
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Load
Node FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m. DX mm. DY mm. DZ mm.
Case
Min 0 -4026 -2399 0 0 0 0 0 -10
Max 3534 0 0 0 0 0 10 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -138 -4165 -42 0 0 0 0 0 0
4(OPE) -988 -2597 201 0 0 0 -10 0 3
5060
tube 6(SUS) -120 -2822 -31 0 0 0 0 0 0
supp 17(OPE) -2215 -2806 239 0 0 0 -10 0 3
gusset
18(OPE) -1353 -3318 271 0 0 0 -10 0 4
Min -2215 -4165 -42 0 0 0 -10 0 0
Max 0 0 271 0 0 0 0 0 4
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -139 -4076 297 0 0 0 0 0 0
4(OPE) 52 -675 -3299 0 0 0 3 0 -10
8065
tube 6(SUS) -23 -2554 171 0 0 0 0 0 0
supp 17(OPE) 72 -876 -4007 0 0 0 6 0 -10
gusset
18(OPE) 68 -1049 -3588 0 0 0 4 0 -10
Min -139 -4076 -4007 0 0 0 0 0 -10
Max 72 0 297 0 0 0 6 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -47 -3869 39 0 0 0 0 0 0
4(OPE) -3526 -2344 2422 0 0 0 -10 0 10
8130
tube 6(SUS) -26 -2785 35 0 0 0 0 0 0
supp 17(OPE) -3556 -2562 2428 0 0 0 -10 0 10
gusset
18(OPE) -4185 -2802 3074 0 0 0 -10 0 10
Min -4185 -3869 0 0 0 0 -10 0 0
Max 0 0 3074 0 0 0 0 0 10
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) 54 -4143 -43 0 0 0 0 0 0
4(OPE) 3553 -11089 -2337 0 0 0 10 0 -10
8250
tube 6(SUS) 27 -2710 -29 0 0 0 0 0 0
supp 17(OPE) 3573 -11096 -2342 0 0 0 10 0 -10
gusset
18(OPE) 4357 -13622 -2748 0 0 0 10 0 -10
Min 0 -13622 -2748 0 0 0 0 0 -10
Max 4357 0 0 0 0 0 10 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) 5 -6993 1 0 0 0 0 0 0
4(OPE) 270 0 77 0 0 0 26 2 1
6(SUS) 6 -4380 1 0 0 0 0 0 0
8550
17(OPE) 270 0 77 0 0 0 26 2 1
18(OPE) 635 0 347 0 0 0 26 2 13
Min 0 -6993 0 0 0 0 0 0 0
Max 635 0 347 0 0 0 26 2 13
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Load
Node FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m. DX mm. DY mm. DZ mm.
Case
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid Y;
3(HYD) 0 -7165 0 0 0 0 0 0 0
4(OPE) 80 -281 27 0 0 0 10 0 3
6(SUS) 0 -4537 0 0 0 0 0 0 0
8910
17(OPE) 87 -307 31 0 0 0 11 0 4
18(OPE) 445 2453 375 0 0 0 -6 0 -6
Min 0 -7165 0 0 0 0 -6 0 -6
Max 445 2453 375 0 0 0 11 0 4
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) 0 -7157 0 0 0 0 0 0 0
4(OPE) -74 -453 -114 0 0 0 -2 0 -4
6(SUS) 0 -4538 0 0 0 0 0 0 0
9270
17(OPE) -78 -472 -118 0 0 0 -3 0 -4
18(OPE) -310 -580 -322 0 0 0 -22 0 -22
Min -310 -7157 -322 0 0 0 -22 0 -22
Max 0 0 0 0 0 0 0 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) -4 -6935 -7 0 0 0 0 0 0
4(OPE) -142 0 -241 0 0 0 -8 2 -24
6(SUS) -3 -4379 -5 0 0 0 0 0 0
9630
17(OPE) -143 0 -243 0 0 0 -9 2 -25
18(OPE) -402 0 -525 0 0 0 -18 2 -25
Min -402 -6935 -525 0 0 0 -18 0 -25
Max 0 0 0 0 0 0 0 2 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -153 -4313 22 0 0 0 0 0 0
4(OPE) -8058 -10622 219 0 0 0 -10 0 1
9930
tube 6(SUS) -136 -2891 19 0 0 0 0 0 0
supp 17(OPE) -9248 -10730 319 0 0 0 -10 0 1
gusset
18(OPE) -8524 -11593 416 0 0 0 -10 0 1
Min -9248 -11593 0 0 0 0 -10 0 0
Max 0 0 416 0 0 0 0 0 1
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -374 -3973 231 0 0 0 0 0 0
4(OPE) 1223 -9678 -4453 0 0 0 5 0 -10
10250
tube 6(SUS) -42 -2991 129 0 0 0 0 0 0
supp 17(OPE) 1789 -9825 -5039 0 0 0 8 0 -10
gusset
18(OPE) 1506 -10511 -4505 0 0 0 6 0 -10
Min -374 -10511 -5039 0 0 0 0 0 -10
Max 1789 0 231 0 0 0 8 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
10550
3(HYD) 4 -6875 -8 0 0 0 0 0 0
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Load
Node FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m. DX mm. DY mm. DZ mm.
Case
4(OPE) 143 0 -247 0 0 0 8 2 -25
6(SUS) -1 -4597 2 0 0 0 0 0 0
17(OPE) 146 0 -249 0 0 0 8 2 -25
18(OPE) 408 0 -531 0 0 0 18 2 -25
Min -1 -6875 -531 0 0 0 0 0 -25
Max 408 0 2 0 0 0 18 2 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) 0 -7151 0 0 0 0 0 0 0
4(OPE) 82 -502 -126 0 0 0 1 0 -1
6(SUS) 0 -4569 0 0 0 0 0 0 0
10910
17(OPE) 81 -486 -122 0 0 0 1 0 -1
18(OPE) 316 -696 -322 0 0 0 22 0 -22
Min 0 -7151 -322 0 0 0 0 0 -22
Max 316 0 0 0 0 0 22 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid Y;
3(HYD) 0 -7164 0 0 0 0 0 0 0
4(OPE) -81 -293 33 0 0 0 -12 0 5
6(SUS) 1 -4541 -1 0 0 0 0 0 0
11270
17(OPE) -69 -250 29 0 0 0 -12 0 5
18(OPE) -444 2131 312 0 0 0 -18 0 17
Min -444 -7164 -1 0 0 0 -18 0 0
Max 1 2131 312 0 0 0 0 0 17
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) -5 -6983 1 0 0 0 0 0 0
4(OPE) -266 0 76 0 0 0 -25 2 4
6(SUS) -3 -4411 0 0 0 0 0 0 0
11630
17(OPE) -267 0 77 0 0 0 -25 2 6
18(OPE) -630 0 348 0 0 0 -26 2 13
Min -630 -6983 0 0 0 0 -26 0 0
Max 0 0 348 0 0 0 0 2 13
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -62 -4212 -40 0 0 0 0 0 0
4(OPE) -2829 -10884 -1953 0 0 0 -10 0 -7
11930
tube 6(SUS) -28 -2677 -14 0 0 0 0 0 0
supp 17(OPE) -2800 -10939 -1937 0 0 0 -10 0 -7
gusset
18(OPE) -3307 -12909 -2205 0 0 0 -10 0 -7
Min -3307 -12909 -2205 0 0 0 -10 0 -7
Max 0 0 0 0 0 0 0 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
11990
tube 3(HYD) 57 -4025 38 0 0 0 0 0 0
supp 4(OPE) 2542 -1735 1835 0 0 0 10 0 10
gusset
6(SUS) 26 -2543 14 0 0 0 0 0 0
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Load
Node FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m. DX mm. DY mm. DZ mm.
Case
17(OPE) 2871 -1726 2075 0 0 0 10 0 10
18(OPE) 3358 -2023 2286 0 0 0 10 0 10
Min 0 -4025 0 0 0 0 0 0 0
Max 3358 0 2286 0 0 0 10 0 10
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -127 -4171 28 0 0 0 0 0 0
4(OPE) -2410 -2713 135 0 0 0 -10 0 2
12060
tube 6(SUS) -117 -2797 23 0 0 0 0 0 0
supp 17(OPE) -3571 -2991 170 0 0 0 -10 0 2
gusset
18(OPE) -2724 -3350 168 0 0 0 -10 0 3
Min -3571 -4171 0 0 0 0 -10 0 0
Max 0 0 170 0 0 0 0 0 3
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7.3 Max coils displacements for OPE condition (case 4)

Max dx= 26.5 mm (node 8579)

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Max dy= -117.25 mm (node 25300)

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Max dz= -25.03 mm (node 10579)

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7.4 Maximum stresses

Obs.: the maximum stress is shown only for the coils between battery limits; the Inlet/outlet
line/manifolds are excluded from below table:

Calculated stress
Allowable stress (MPa)
Load case (MPa)
Case
Node
description n° SL SE SL+SO SH (k=1.33) 1 SY SA SALib Ratio
x SH
%

(HYD) WW+HP+H 3 5110 79.97 206.8 0.39

(Alt-SUS) W+P1+H 5 10220 50.37 90.60 0.56

(SUS) W+P1+H 6 10910 44.07 90.60 0.49

(EXP) L4-L6 37 10030 69.04 204.8 0.34

(OCC) L19+L6 38 5079 47.13 120.5 0.39

(OCC) L20+L6 39 12079 50.21 120.5 0.42

(OCC) L21+L6 40 10035 46.54 120.5 0.39

(OCC) L22+L6 41 10035 46.49 120.5 0.39

(OCC) L29+L6 42 3820 61.21 120.5 0.51

(OCC) L30+L6 43 2940 56.06 120.5 0.46

(OCC) L31+L6 44 3820 54.46 120.5 0.45

(OCC) L32+L6 45 2940 56.06 120.5 0.46

(OCC) L33+L6 46 3580 53.4 120.5 0.44

(OCC) L34+L6 47 1820 53.56 120.5 0.45

(OCC) L35+L6 48 3580 53.21 120.5 0.44

(OCC) L36+L6 49 1820 54.4 120.5 0.45

Notes :
- For SL, SE, SL+SO, SH, SY, SA, SALib, and k value, please refer to § 3.
- Please refer to Caesar 3d model views for node location.
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Max stress / stress ratio for Case 3 (HYD)

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Max stress /stress ratio for Case 5 (ALT-SUS)

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Max stress / stress ratio for Case 6 (SUS)

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Max stress / stress ratio for Case 37 (EXP 1)

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Max stress / stress ratio for occasional Case (case 42)

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8 CONCLUSION
The coil arrangement studied in this report meets design criteria defined by code [1] for the design
conditions described in section 6.
Functions of supports do not create overstress or overloads on coils.
Coil supports are designed to withstand calculated loads.
Detailed stress results, loads and displacements on supports, commented isometric views from
Caesar, with supports functions for external heater tubes, and input data are available in report
appendices.
The existing piping supports of transfer lines are not overloaded due to revamp of radiant coil.
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9 APPENDIX

9.1 3D VIEWS AND SUPPORTS LOCATION

9.1.1 Overview – NODES NUMBERS:

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Radiant section
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9.2 Piping model characteristics

9.2.1 Piping Material

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9.2.2 Piping Temperature

T1-Design Tube Metal Temperature
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9.2.3 Piping Pressure P1

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9.2.1 Hydrotest Pressure PH

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9.2.2 Piping insulation thickness / finned tubes modelling

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9.2.3 Applied seismic load

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9.2.4 Applied wind load

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9.3 Loads and displacements on restraints

LOAD CASE DEFINITION KEY

CASE 3 (HYD) WW+HP+H

CASE 4 (OPE) W+T1+P1+H
CASE 6 (SUS) W+P1+H
CASE 17 (OPE) L17=L7,L8,L9,L10(MAX WIND)
CASE 18 (OPE) L18=L11,L12,L13,L14,L15,L16(MAX EARTHQUAKE)

DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 1
4(OPE) 0 0 0 0 0 0 -1 5 -11
6(SUS) 0 0 0 0 0 0 0 0 0
1035
17(OPE) 0 0 0 0 0 0 -4 6 -12
18(OPE) 0 0 0 0 0 0 -3 5 -12
Min 0 0 0 0 0 0 -4 0 -12
Max 0 0 0 0 0 0 0 6 1
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) 78 -3874 285 0 0 0 0 0 0
4(OPE) 100 -1566 -1922 0 0 0 2 0 -10
6(SUS) -8 -2721 164 0 0 0 0 0 0
1065
17(OPE) 243 -1775 -2639 0 0 0 6 0 -10
18(OPE) 134 -3207 -2159 0 0 0 3 0 -10
Min -8 -3874 -2639 0 0 0 0 0 -10
Max 243 0 285 0 0 0 6 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -63 -4233 -40 0 0 0 0 0 0
4(OPE) -3437 -1670 -2531 0 0 0 -10 0 -10
6(SUS) -40 -2358 -13 0 0 0 0 0 0
1130
17(OPE) -3502 -1833 -2545 0 0 0 -10 0 -10
18(OPE) -3875 -2043 -2993 0 0 0 -10 0 -10
Min -3875 -4233 -2993 0 0 0 -10 0 -10
Max 0 0 0 0 0 0 0 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) 65 -4221 34 0 0 0 0 0 0
4(OPE) 3606 -10916 2575 0 0 0 10 0 10
6(SUS) 45 -2599 18 0 0 0 0 0 0
1250
17(OPE) 3561 -11008 2476 0 0 0 10 0 10
18(OPE) 4180 -13628 2786 0 0 0 10 0 10
Min 0 -13628 0 0 0 0 0 0 0
Max 4180 0 2786 0 0 0 10 0 10
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) 7 -6944 -1 0 0 0 0 0 0
4(OPE) 265 0 -76 0 0 0 26 2 -1
6(SUS) 2 -4458 0 0 0 0 0 0 0
1550
17(OPE) 267 0 -77 0 0 0 26 2 -1
18(OPE) 636 0 -345 0 0 0 26 2 -13
Min 0 -6944 -345 0 0 0 0 0 -13
Max 636 0 0 0 0 0 26 2 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid Y;
3(HYD) 0 -7157 0 0 0 0 0 0 0
1910
4(OPE) 83 -294 -30 0 0 0 13 0 -5
6(SUS) 0 -4550 0 0 0 0 0 0 0
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DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
17(OPE) 83 -293 -30 0 0 0 12 0 -4
18(OPE) 446 2396 -376 0 0 0 15 0 5
Min 0 -7157 -376 0 0 0 0 0 -5
Max 446 2396 0 0 0 0 15 0 5
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) 0 -7157 0 0 0 0 0 0 0
4(OPE) -78 -566 111 0 0 0 0 0 0
6(SUS) 0 -4538 0 0 0 0 0 0 0
2270
17(OPE) -78 -556 112 0 0 0 0 0 0
18(OPE) -315 -786 320 0 0 0 -22 0 22
Min -315 -7157 0 0 0 0 -22 0 0
Max 0 0 320 0 0 0 0 0 22
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) -3 -6933 7 0 0 0 0 0 0
4(OPE) -146 0 247 0 0 0 -11 2 22
6(SUS) -3 -4379 5 0 0 0 0 0 0
2630
17(OPE) -146 0 248 0 0 0 -12 2 23
18(OPE) -418 0 525 0 0 0 -18 2 25
Min -418 -6933 0 0 0 0 -18 0 0
Max 0 0 525 0 0 0 0 2 25
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -179 -4312 -36 0 0 0 0 0 0
4(OPE) -3128 -10721 746 0 0 0 -10 0 2
6(SUS) -149 -2901 -27 0 0 0 0 0 0
2930
17(OPE) -3239 -10857 891 0 0 0 -10 0 3
18(OPE) -3374 -11545 898 0 0 0 -10 0 3
Min -3374 -11545 -36 0 0 0 -10 0 0
Max 0 0 898 0 0 0 0 0 3
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -5 5 2
6(SUS) 0 0 0 0 0 0 0 0 0
2975
17(OPE) 0 0 0 0 0 0 -5 5 3
18(OPE) 0 0 0 0 0 0 -5 5 3
Min 0 0 0 0 0 0 -5 0 0
Max 0 0 0 0 0 0 0 5 3
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 1
4(OPE) 0 0 0 0 0 0 -2 5 -9
6(SUS) 0 0 0 0 0 0 0 0 0
3035
17(OPE) 0 0 0 0 0 0 -5 6 -10
18(OPE) 0 0 0 0 0 0 -4 5 -9
Min 0 0 0 0 0 0 -5 0 -10
Max 0 0 0 0 0 0 0 6 1
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) 385 -4254 242 0 0 0 0 0 0
4(OPE) 1198 -10289 -2845 0 0 0 3 0 -6
6(SUS) 55 -2433 139 0 0 0 0 0 0
3250
17(OPE) 2204 -10524 -3024 0 0 0 7 0 -8
18(OPE) 2056 -13193 -3570 0 0 0 4 0 -7
Min 0 -13193 -3570 0 0 0 0 0 -8
Max 2204 0 242 0 0 0 7 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) -1 -7175 -1 0 0 0 0 0 0
3550 4(OPE) 138 0 234 0 0 0 10 2 23
6(SUS) 4 -4312 7 0 0 0 0 0 0
17(OPE) 140 0 238 0 0 0 11 2 24
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DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
18(OPE) 453 0 607 0 0 0 18 2 25
Min -1 -7175 -1 0 0 0 0 0 0
Max 453 0 607 0 0 0 18 2 25
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid Y;
3(HYD) 0 -7188 0 0 0 0 0 0 0
4(OPE) 58 -344 86 0 0 0 6 0 8
6(SUS) 0 -4528 0 0 0 0 0 0 0
3910
17(OPE) 57 -327 80 0 0 0 7 0 10
18(OPE) 427 1922 436 0 0 0 -6 0 -6
Min 0 -7188 0 0 0 0 -6 0 -6
Max 427 1922 436 0 0 0 7 0 10
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid Y;
3(HYD) 1 -7162 0 0 0 0 0 0 0
4(OPE) -102 -360 -35 0 0 0 -6 0 -2
6(SUS) -1 -4549 0 0 0 0 0 0 0
4270
17(OPE) -109 -384 -37 0 0 0 -7 0 -3
18(OPE) -387 1586 -296 0 0 0 -13 0 -15
Min -387 -7162 -296 0 0 0 -13 0 -15
Max 1 1586 0 0 0 0 0 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) -5 -6970 -1 0 0 0 0 0 0
4(OPE) -276 0 -79 0 0 0 -25 2 -3
6(SUS) -4 -4440 -1 0 0 0 0 0 0
4630
17(OPE) -276 0 -79 0 0 0 -25 2 -4
18(OPE) -628 0 -349 0 0 0 -26 2 -13
Min -628 -6970 -349 0 0 0 -26 0 -13
Max 0 0 0 0 0 0 0 2 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -54 -4218 35 0 0 0 0 0 0
4(OPE) -2879 -11189 1993 0 0 0 -10 0 7
6(SUS) -39 -2667 30 0 0 0 0 0 0
4930
17(OPE) -2916 -11255 2019 0 0 0 -10 0 7
18(OPE) -3342 -12653 2205 0 0 0 -10 0 7
Min -3342 -12653 0 0 0 0 -10 0 0
Max 0 0 2205 0 0 0 0 0 7
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) 50 -4026 -35 0 0 0 0 0 0
4(OPE) 2457 -1870 -1770 0 0 0 10 0 -10
6(SUS) 34 -2531 -27 0 0 0 0 0 0
4990
17(OPE) 2766 -1888 -1988 0 0 0 10 0 -10
18(OPE) 3534 -2571 -2399 0 0 0 10 0 -10
Min 0 -4026 -2399 0 0 0 0 0 -10
Max 3534 0 0 0 0 0 10 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -138 -4165 -42 0 0 0 0 0 0
4(OPE) -988 -2597 201 0 0 0 -10 0 3
6(SUS) -120 -2822 -31 0 0 0 0 0 0
5060
17(OPE) -2215 -2806 239 0 0 0 -10 0 3
18(OPE) -1353 -3318 271 0 0 0 -10 0 4
Min -2215 -4165 -42 0 0 0 -10 0 0
Max 0 0 271 0 0 0 0 0 4
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -6 4 2
5095
6(SUS) 0 0 0 0 0 0 0 0 0
17(OPE) 0 0 0 0 0 0 -6 5 3
18(OPE) 0 0 0 0 0 0 -6 5 3
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DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
Min 0 0 0 0 0 0 -6 0 0
Max 0 0 0 0 0 0 0 5 3
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -1 5 -12
6(SUS) 0 0 0 0 0 0 0 0 0
8035
17(OPE) 0 0 0 0 0 0 3 6 -13
18(OPE) 0 0 0 0 0 0 -2 5 -12
Min 0 0 0 0 0 0 -2 0 -13
Max 0 0 0 0 0 0 3 6 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -139 -4076 297 0 0 0 0 0 0
4(OPE) 52 -675 -3299 0 0 0 3 0 -10
6(SUS) -23 -2554 171 0 0 0 0 0 0
8065
17(OPE) 72 -876 -4007 0 0 0 6 0 -10
18(OPE) 68 -1049 -3588 0 0 0 4 0 -10
Min -139 -4076 -4007 0 0 0 0 0 -10
Max 72 0 297 0 0 0 6 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -47 -3869 39 0 0 0 0 0 0
4(OPE) -3526 -2344 2422 0 0 0 -10 0 10
6(SUS) -26 -2785 35 0 0 0 0 0 0
8130
17(OPE) -3556 -2562 2428 0 0 0 -10 0 10
18(OPE) -4185 -2802 3074 0 0 0 -10 0 10
Min -4185 -3869 0 0 0 0 -10 0 0
Max 0 0 3074 0 0 0 0 0 10
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) 54 -4143 -43 0 0 0 0 0 0
4(OPE) 3553 -11089 -2337 0 0 0 10 0 -10
6(SUS) 27 -2710 -29 0 0 0 0 0 0
8250
17(OPE) 3573 -11096 -2342 0 0 0 10 0 -10
18(OPE) 4357 -13622 -2748 0 0 0 10 0 -10
Min 0 -13622 -2748 0 0 0 0 0 -10
Max 4357 0 0 0 0 0 10 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) 5 -6993 1 0 0 0 0 0 0
4(OPE) 270 0 77 0 0 0 26 2 1
6(SUS) 6 -4380 1 0 0 0 0 0 0
8550
17(OPE) 270 0 77 0 0 0 26 2 1
18(OPE) 635 0 347 0 0 0 26 2 13
Min 0 -6993 0 0 0 0 0 0 0
Max 635 0 347 0 0 0 26 2 13
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid Y;
3(HYD) 0 -7165 0 0 0 0 0 0 0
4(OPE) 80 -281 27 0 0 0 10 0 3
6(SUS) 0 -4537 0 0 0 0 0 0 0
8910
17(OPE) 87 -307 31 0 0 0 11 0 4
18(OPE) 445 2453 375 0 0 0 -6 0 -6
Min 0 -7165 0 0 0 0 -6 0 -6
Max 445 2453 375 0 0 0 11 0 4
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) 0 -7157 0 0 0 0 0 0 0
4(OPE) -74 -453 -114 0 0 0 -2 0 -4
9270 6(SUS) 0 -4538 0 0 0 0 0 0 0
17(OPE) -78 -472 -118 0 0 0 -3 0 -4
18(OPE) -310 -580 -322 0 0 0 -22 0 -22
Min -310 -7157 -322 0 0 0 -22 0 -22
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DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
Max 0 0 0 0 0 0 0 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) -4 -6935 -7 0 0 0 0 0 0
4(OPE) -142 0 -241 0 0 0 -8 2 -24
6(SUS) -3 -4379 -5 0 0 0 0 0 0
9630
17(OPE) -143 0 -243 0 0 0 -9 2 -25
18(OPE) -402 0 -525 0 0 0 -18 2 -25
Min -402 -6935 -525 0 0 0 -18 0 -25
Max 0 0 0 0 0 0 0 2 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -153 -4313 22 0 0 0 0 0 0
4(OPE) -8058 -10622 219 0 0 0 -10 0 1
6(SUS) -136 -2891 19 0 0 0 0 0 0
9930
17(OPE) -9248 -10730 319 0 0 0 -10 0 1
18(OPE) -8524 -11593 416 0 0 0 -10 0 1
Min -9248 -11593 0 0 0 0 -10 0 0
Max 0 0 416 0 0 0 0 0 1
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -6 5 0
6(SUS) 0 0 0 0 0 0 0 0 0
9975
17(OPE) 0 0 0 0 0 0 -6 5 1
18(OPE) 0 0 0 0 0 0 -6 5 1
Min 0 0 0 0 0 0 -6 0 0
Max 0 0 0 0 0 0 0 5 1
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 1
4(OPE) 0 0 0 0 0 0 0 6 -13
6(SUS) 0 0 0 0 0 0 0 0 0
10035
17(OPE) 0 0 0 0 0 0 3 6 -14
18(OPE) 0 0 0 0 0 0 -1 6 -13
Min 0 0 0 0 0 0 -1 0 -14
Max 0 0 0 0 0 0 3 6 1
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -374 -3973 231 0 0 0 0 0 0
4(OPE) 1223 -9678 -4453 0 0 0 5 0 -10
6(SUS) -42 -2991 129 0 0 0 0 0 0
10250
17(OPE) 1789 -9825 -5039 0 0 0 8 0 -10
18(OPE) 1506 -10511 -4505 0 0 0 6 0 -10
Min -374 -10511 -5039 0 0 0 0 0 -10
Max 1789 0 231 0 0 0 8 0 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) 4 -6875 -8 0 0 0 0 0 0
4(OPE) 143 0 -247 0 0 0 8 2 -25
6(SUS) -1 -4597 2 0 0 0 0 0 0
10550
17(OPE) 146 0 -249 0 0 0 8 2 -25
18(OPE) 408 0 -531 0 0 0 18 2 -25
Min -1 -6875 -531 0 0 0 0 0 -25
Max 408 0 2 0 0 0 18 2 0
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) 0 -7151 0 0 0 0 0 0 0
4(OPE) 82 -502 -126 0 0 0 1 0 -1
6(SUS) 0 -4569 0 0 0 0 0 0 0
10910
17(OPE) 81 -486 -122 0 0 0 1 0 -1
18(OPE) 316 -696 -322 0 0 0 22 0 -22
Min 0 -7151 -322 0 0 0 0 0 -22
Max 316 0 0 0 0 0 22 0 0
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DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid Y;
3(HYD) 0 -7164 0 0 0 0 0 0 0
4(OPE) -81 -293 33 0 0 0 -12 0 5
6(SUS) 1 -4541 -1 0 0 0 0 0 0
11270
17(OPE) -69 -250 29 0 0 0 -12 0 5
18(OPE) -444 2131 312 0 0 0 -18 0 17
Min -444 -7164 -1 0 0 0 -18 0 0
Max 1 2131 312 0 0 0 0 0 17
TYPE=Rigid X w/gap; Rigid Z w/gap; Rigid +Y;
3(HYD) -5 -6983 1 0 0 0 0 0 0
4(OPE) -266 0 76 0 0 0 -25 2 4
6(SUS) -3 -4411 0 0 0 0 0 0 0
11630
17(OPE) -267 0 77 0 0 0 -25 2 6
18(OPE) -630 0 348 0 0 0 -26 2 13
Min -630 -6983 0 0 0 0 -26 0 0
Max 0 0 348 0 0 0 0 2 13
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -62 -4212 -40 0 0 0 0 0 0
4(OPE) -2829 -10884 -1953 0 0 0 -10 0 -7
6(SUS) -28 -2677 -14 0 0 0 0 0 0
11930
17(OPE) -2800 -10939 -1937 0 0 0 -10 0 -7
18(OPE) -3307 -12909 -2205 0 0 0 -10 0 -7
Min -3307 -12909 -2205 0 0 0 -10 0 -7
Max 0 0 0 0 0 0 0 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) 57 -4025 38 0 0 0 0 0 0
4(OPE) 2542 -1735 1835 0 0 0 10 0 10
6(SUS) 26 -2543 14 0 0 0 0 0 0
11990
17(OPE) 2871 -1726 2075 0 0 0 10 0 10
18(OPE) 3358 -2023 2286 0 0 0 10 0 10
Min 0 -4025 0 0 0 0 0 0 0
Max 3358 0 2286 0 0 0 10 0 10
TYPE=Rigid GUI w/gap; Rigid GUI w/gap; Rigid Y;
3(HYD) -127 -4171 28 0 0 0 0 0 0
4(OPE) -2410 -2713 135 0 0 0 -10 0 2
6(SUS) -117 -2797 23 0 0 0 0 0 0
12060
17(OPE) -3571 -2991 170 0 0 0 -10 0 2
18(OPE) -2724 -3350 168 0 0 0 -10 0 3
Min -3571 -4171 0 0 0 0 -10 0 0
Max 0 0 170 0 0 0 0 0 3
TYPE=Rigid GUI w/gap; Rigid Y w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -6 5 1
6(SUS) 0 0 0 0 0 0 0 0 0
12095
17(OPE) 0 0 0 0 0 0 -6 5 2
18(OPE) 0 0 0 0 0 0 -6 5 2
Min 0 0 0 0 0 0 -6 0 0
Max 0 0 0 0 0 0 0 5 2
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 -2 0 -1
4(OPE) 130 0 -162 0 0 0 9 -116 -9
6(SUS) 0 0 0 0 0 0 -1 0 -1
22940
17(OPE) 130 0 -162 0 0 0 9 -116 -9
18(OPE) 416 0 -461 0 0 0 9 -116 -9
Min 0 0 -461 0 0 0 -2 -116 -9
Max 416 0 0 0 0 0 9 0 0
23060 TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
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DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
3(HYD) 0 0 0 0 0 0 -1 0 -2
4(OPE) -160 0 64 0 0 0 -9 -116 9
6(SUS) 0 0 0 0 0 0 0 0 0
17(OPE) -164 0 65 0 0 0 -9 -116 9
18(OPE) -514 0 369 0 0 0 -9 -117 -9
Min -514 0 0 0 0 0 -9 -117 -9
Max 0 0 369 0 0 0 0 0 9
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 1 0 -1
4(OPE) -341 0 23 0 0 0 -9 -114 9
6(SUS) 0 0 0 0 0 0 0 0 1
23180
17(OPE) -345 0 24 0 0 0 -9 -114 9
18(OPE) -658 0 299 0 0 0 -9 -114 -9
Min -658 0 0 0 0 0 -9 -114 -9
Max 0 0 299 0 0 0 1 0 9
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 1 0 -2
4(OPE) 0 0 0 0 0 0 -7 -113 -4
6(SUS) 0 0 0 0 0 0 -1 0 2
23250
17(OPE) -12 0 0 0 0 0 -9 -113 -5
18(OPE) -220 0 -253 0 0 0 -9 -113 -9
Min -220 0 -253 0 0 0 -9 -113 -9
Max 0 0 0 0 0 0 1 0 2
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 -2 0 -2
4(OPE) 0 0 0 0 0 0 6 -117 -2
6(SUS) 0 0 0 0 0 0 -1 0 -1
23300
17(OPE) 0 0 0 0 0 0 6 -117 -2
18(OPE) 279 0 287 0 0 0 -9 -117 -9
Min 0 0 0 0 0 0 -9 -117 -9
Max 279 0 287 0 0 0 6 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 -1 0 0
4(OPE) 160 0 -294 0 0 0 9 -114 -9
6(SUS) 0 0 0 0 0 0 -1 0 0
23420
17(OPE) 164 0 -297 0 0 0 9 -114 -9
18(OPE) 428 0 -570 0 0 0 9 -114 -9
Min 0 0 -570 0 0 0 -1 -114 -9
Max 428 0 0 0 0 0 9 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 1 0 -3
4(OPE) 184 0 78 0 0 0 9 -116 9
6(SUS) 0 0 0 0 0 0 0 0 0
24940
17(OPE) 188 0 80 0 0 0 9 -116 9
18(OPE) 510 0 365 0 0 0 9 -116 -9
Min 0 0 0 0 0 0 0 -116 -9
Max 510 0 365 0 0 0 9 0 9
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 4 0 -3
4(OPE) -118 0 -150 0 0 0 -9 -116 -9
6(SUS) 0 0 0 0 0 0 -2 0 1
25060
17(OPE) -123 0 -155 0 0 0 -9 -116 -9
18(OPE) -422 0 -477 0 0 0 -9 -117 -9
Min -422 0 -477 0 0 0 -9 -117 -9
Max 0 0 0 0 0 0 4 0 1
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
25180
3(HYD) 0 0 0 0 0 0 3 0 -2
 09489H60
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ALEXANDRIA, EGYPT 2H01-FC-410

Revision: 00
HEATER COIL STRESS ANALYSIS
Page : 56 / 61

DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
4(OPE) -173 0 -278 0 0 0 -9 -113 -9
6(SUS) 0 0 0 0 0 0 -3 0 3
17(OPE) -198 0 -291 0 0 0 -9 -113 -9
18(OPE) -435 0 -572 0 0 0 -9 -114 -9
Min -435 0 -572 0 0 0 -9 -114 -9
Max 0 0 0 0 0 0 3 0 3
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -8 -113 2
6(SUS) 0 0 0 0 0 0 0 0 0
25250
17(OPE) -1 0 0 0 0 0 -9 -113 3
18(OPE) -232 0 236 0 0 0 -9 -113 -9
Min -232 0 0 0 0 0 -9 -113 -9
Max 0 0 236 0 0 0 0 0 3
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 3 0 -3
4(OPE) 0 0 0 0 0 0 0 -117 3
6(SUS) 0 0 0 0 0 0 -1 0 1
25300
17(OPE) 0 0 0 0 0 0 -2 -117 3
18(OPE) -264 0 -278 0 0 0 -9 -117 -9
Min -264 0 -278 0 0 0 -9 -117 -9
Max 0 0 0 0 0 0 3 0 3
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 0 0 -1
4(OPE) 368 0 14 0 0 0 9 -114 9
6(SUS) 0 0 0 0 0 0 0 0 0
25420
17(OPE) 376 0 16 0 0 0 9 -114 9
18(OPE) 693 0 271 0 0 0 9 -114 -9
Min 0 0 0 0 0 0 0 -114 -9
Max 693 0 271 0 0 0 9 0 9
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 -2 0 1
4(OPE) 126 0 157 0 0 0 9 -116 9
6(SUS) 0 0 0 0 0 0 -1 0 1
29940
17(OPE) 129 0 160 0 0 0 9 -116 9
18(OPE) 419 0 462 0 0 0 9 -116 -9
Min 0 0 0 0 0 0 -2 -116 -9
Max 419 0 462 0 0 0 9 0 9
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 -1 0 1
4(OPE) -172 0 -71 0 0 0 -9 -116 -9
6(SUS) 0 0 0 0 0 0 -1 0 2
30060
17(OPE) -173 0 -71 0 0 0 -9 -116 -9
18(OPE) -518 0 -370 0 0 0 -9 -117 -9
Min -518 0 -370 0 0 0 -9 -117 -9
Max 0 0 0 0 0 0 0 0 2
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) -356 0 -29 0 0 0 -9 -114 -9
6(SUS) 0 0 0 0 0 0 0 0 2
30180
17(OPE) -357 0 -32 0 0 0 -9 -114 -9
18(OPE) -673 0 -298 0 0 0 -9 -114 -9
Min -673 0 -298 0 0 0 -9 -114 -9
Max 0 0 0 0 0 0 0 0 2
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
30250 3(HYD) 0 0 0 0 0 0 0 0 -1
4(OPE) 0 0 0 0 0 0 -8 -113 -2
 09489H60
TECHNIP / MIDOR REFINERY ALEXANDRIA EGYPT
ALEXANDRIA, EGYPT 2H01-FC-410

Revision: 00
HEATER COIL STRESS ANALYSIS
Page : 57 / 61

DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
6(SUS) 0 0 0 0 0 0 2 0 2
17(OPE) -16 0 0 0 0 0 -9 -113 -3
18(OPE) -221 0 -210 0 0 0 -9 -113 -9
Min -221 0 -210 0 0 0 -9 -113 -9
Max 0 0 0 0 0 0 2 0 2
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 -1 0 2
4(OPE) 0 0 0 0 0 0 4 -117 0
6(SUS) 0 0 0 0 0 0 -1 0 2
30300
17(OPE) 0 0 0 0 0 0 5 -117 1
18(OPE) -281 0 -286 0 0 0 -9 -117 -9
Min -281 0 -286 0 0 0 -9 -117 -9
Max 0 0 0 0 0 0 5 0 2
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 -1 0 0
4(OPE) 230 0 284 0 0 0 9 -114 9
6(SUS) 0 0 0 0 0 0 -1 0 0
30420
17(OPE) 246 0 287 0 0 0 9 -114 9
18(OPE) 491 0 565 0 0 0 9 -114 9
Min 0 0 0 0 0 0 -1 -114 0
Max 491 0 565 0 0 0 9 0 9
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 1 0 1
4(OPE) 165 0 -64 0 0 0 9 -116 -9
6(SUS) 0 0 0 0 0 0 1 0 3
31940
17(OPE) 167 0 -65 0 0 0 9 -116 -9
18(OPE) 516 0 -367 0 0 0 9 -117 -9
Min 0 0 -367 0 0 0 0 -117 -9
Max 516 0 0 0 0 0 9 0 3
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 1 0 1
4(OPE) -129 0 162 0 0 0 -9 -116 9
6(SUS) 0 0 0 0 0 0 5 0 4
32060
17(OPE) -133 0 165 0 0 0 -9 -116 9
18(OPE) -418 0 463 0 0 0 -9 -116 -9
Min -418 0 0 0 0 0 -9 -116 -9
Max 0 0 463 0 0 0 5 0 9
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 1 0 -1
4(OPE) -197 0 331 0 0 0 -9 -114 9
6(SUS) 0 0 0 0 0 0 6 0 4
32180
17(OPE) -225 0 339 0 0 0 -9 -114 9
18(OPE) -460 0 603 0 0 0 -9 -114 9
Min -460 0 0 0 0 0 -9 -114 -1
Max 0 0 603 0 0 0 6 0 9
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 0 0 0 0 0 0 -3 -113 -1
6(SUS) 0 0 0 0 0 0 -1 0 0
32250
17(OPE) -6 0 0 0 0 0 -9 -113 -3
18(OPE) -215 0 -226 0 0 0 -9 -113 -9
Min -215 0 -226 0 0 0 -9 -113 -9
Max 0 0 0 0 0 0 0 0 0
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 1 0 2
32300
4(OPE) 0 0 0 0 0 0 -5 -117 2
6(SUS) 0 0 0 0 0 0 3 0 4
 09489H60
TECHNIP / MIDOR REFINERY ALEXANDRIA EGYPT
ALEXANDRIA, EGYPT 2H01-FC-410

Revision: 00
HEATER COIL STRESS ANALYSIS
Page : 58 / 61

DX DY DZ
Node Load Case FX N. FY N. FZ N. MX N.m. MY N.m. MZ N.m.
mm. mm. mm.
17(OPE) 0 0 0 0 0 0 -6 -117 2
18(OPE) -277 0 289 0 0 0 -9 -117 -9
Min -277 0 0 0 0 0 -9 -117 -9
Max 0 0 289 0 0 0 3 0 4
TYPE=Rigid GUI w/gap; Rigid GUI w/gap;
3(HYD) 0 0 0 0 0 0 0 0 0
4(OPE) 355 0 -11 0 0 0 9 -114 -9
6(SUS) 0 0 0 0 0 0 0 0 1
32420
17(OPE) 365 0 -10 0 0 0 9 -114 -9
18(OPE) 686 0 -273 0 0 0 9 -114 -9
Min 0 0 -273 0 0 0 0 -114 -9
Max 686 0 0 0 0 0 9 0 1
 09489H60
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ALEXANDRIA, EGYPT 2H01-FC-410

Revision: 00
HEATER COIL STRESS ANALYSIS
Page : 59 / 61

9.4 Flange check analysis

FLANGE NC-3658.3 REPORT: Flange (NC-3658.3 Method)

CASE 4 (OPE) W+T1+P1+H

Torsion Bending Flange Allowable

Node Moment Moment G/C mm. AB sq.mm. Stress Pressure Ratio %
N.m. N.m. N./sq.mm. /Stress
1010
1020 743 2952 266.70 2843.900 44.83 144.30 31.07

2990
2995 204 2075 292.10 4265.800 19.19 144.30 13.30

3010
3020 1099 4122 292.10 4265.800 38.11 144.30 26.41

5110
5120 207 1371 292.10 4265.800 12.67 144.30 8.78

8010
8020 1192 4471 266.70 2843.900 67.91 144.30 47.06

9990
9995 95 3044 292.10 4265.800 28.15 144.30 19.51

10010
10020 1175 6080 266.70 2843.900 92.35 144.30 64.00

12110
12120 40 1714 292.10 4265.800 15.85 144.30 10.98
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FLANGE NC-3658.3 REPORT: Flange (NC-3658.3 Method)

CASE 17 (OPE) L17=L7,L8,L9,L10 (MAX WIND)

Torsion Bending Flange Allowable

Node Moment Moment G/C mm. AB sq.mm. Stress Pressure Ratio %
N.m. N.m. N./sq.mm. /Stress
1010
1020 941 3648 266.70 2843.900 55.41 144.30 38.40

2990
2995 232 2398 292.10 4265.800 22.17 144.30 15.36

3010
3020 1107 4396 292.10 4265.800 40.64 144.30 28.17

5110
5120 222 1612 292.10 4265.800 14.90 144.30 10.33

8010
8020 1396 5178 266.70 2843.900 78.64 144.30 54.50

9990
9995 113 3163 292.10 4265.800 29.24 144.30 20.27

10010
10020 1275 6636 266.70 2843.900 100.79 144.30 69.85

12110
12120 51 1831 292.10 4265.800 16.93 144.30 11.73
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Revision: 00
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FLANGE NC-3658.3 REPORT: Flange (NC-3658.3 Method)

CASE 18 (OPE) L18=L11,L12,L13,L14,L15,L16 (MAX. EARTHQUAKE)

Torsion Bending Flange Allowable

Node Moment Moment G/C mm. AB sq.mm. Stress Pressure Ratio %
N.m. N.m. N./sq.mm. /Stress
1010
1020 1091 3028 266.70 2843.900 46.00 144.30 31.88

2990
2995 360 2270 292.10 4265.800 20.99 144.30 14.55

3010
3020 1428 4963 292.10 4265.800 45.88 144.30 31.80

5110
5120 596 1517 292.10 4265.800 14.03 144.30 9.72

8010
8020 1483 4596 266.70 2843.900 69.80 144.30 48.37

9990
9995 266 3153 292.10 4265.800 29.15 144.30 20.20

10010
10020 1297 6105 266.70 2843.900 92.73 144.30 64.26

12110
12120 424 1775 292.10 4265.800 16.41 144.30 11.37