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Chinese Science Bulletin 2003 Vol. 48 No.111055-1063 nology are discussed.


1 Basic concepts and theories on ERD
Advances and applications of
( i ) Governing equations of EHD. If a free charge
electrohydrodynamics moves at a far slower speed than light, the EHD equations
can be summarized as follows according to the theories of
CHEN Xiaopeng, CHENG Jiusheng & YIN Xiezhen electrodynmaics and N-S equations for an incompressible,
Department of Modem Mechanics, University of Science and Technolo- viscous dielectric liquid:
gy of China, Hefei 230026, China Q
Correspondence should be addressed to Yin Xiezhen (e-mail: xzyin@ V·E=- (1)
E'
ustc.edu.cn)
E=-V¢, (2)
Abstract Electrohydrodynamics (EHD) has been applied
in many areas, such as EHD enhanced heat transfer, EHD CY2
-+V·J=O (3)
pump, electrospray mass spectrometry, electrospray nano- at '
technology, etc. The basic theories underlying these applica- V·v=O, (4)
tions and a brief review of the EHD advances are presented
in this paper. As electrospray is an important branch ofEHD, dv 2
(5)
p-=-Vp+/-1.Y' v+ fe,
the applications of electrospray are particularly discussed. dt
Finally, this paper gives some suggestions for the future Ie-
where E is the electric strength, Q the free charge density,
search and development.
E permittivity, ¢ the electric potential, J the current den-
Keywords: electrohydrodynamics, electrospray, microgravity, heat sity, t time, v the media velocity, p the mass density, p the
transfer, EHD pump, mass spectrometry, nano-technology.
pressure, f.1 the viscosity and Ie the electric force.
DOl: lO.1360/02ww0207
Within the dielectric liquid, the current density can
Melcher et al. defined that "Electrohydrodynamics be written as
can be regarded as a branch of fluid mechanics concerned J=QKE-DQVQ+Qv, (6)
with electrical force effects. It can also be considered as
where K and D Q are ion mobility and molecular diffusion
that part of electrodynamics, which is involved with the
coefficients respectively. If the charge transport due to an
influence of moving media on electric fields. Actually, it
external field is faster than that due to its thermal motion,
is both of these areas combined, since many of the most
i.e. the applied voltage is higher than the thermal voltage,
interesting problems in electrohydrodynamics involve
the charge diffusion can be ignored.
both an effect of fluid motion on the fields and an influ-
According to the theory of Laudau [7], an electric
ence of the fields on the motion" [I].
force can be expressed as:
Since the 1970s, many aspects of EHD have been
well investigated. Melcher et al. [I] explored the convection 2
in a liquid layer or ball, which was imposed in an AC or le=QE-2.E2VE+2.v[p[dE) E ], (7)
2 2 dp 8
DC electric field and proposed the leaky dielectric model
with applications reported. Castellanos[2] clarified the sta- where the first term on the right hand side represents
bility of unipolar injection EHD and turbulence and chaos Coulomb force. The second and third represent dielectric
in two-dimensional fields. Saville[3], based on the leaky and electrostrictive forces respectively. Because the per-
dielectric model, summarized EHD in spherical or cylin- mittivity of most materials can be considered as constant
drical solids by analysing the mechanism of free charges' and the liquid is incompressible, the second and third
distribution and motion in the liquid. In 1998, Cas- terms of eq. (7) can be ignored. This indicates that the
tellanos[4] edited a monogragh in which general theoretical Coulomb force is the dominant force.
studies on EHD were introduced. In addition, electrospray ( ii) Boundary conditions. According to the inte-
is an important branch of EHD. Kebarle[S] and Law[6] re- gral form of the above equations, we can get the boundary
viewed the electrospray ionization mass spectrometry and conditions of EHD equations[1] as follows.
the application of electrospray in agriculture respectively.
Electric boundary Hydrodynamic boundary
Previous work was specifically discussed for one or
nX[E]~O n[p] ~ n • [Tm+T']
a few topics. A comprehensive review, particularly related
n [D]~Qf nX[v]~O
to practical applications, is therefore needed and will be
presented in this paper. The basic theories underlying the ~~n·v[Q]-n·[J]-V ·K, n• [v]~O
at L
applications ofEHD and a brief review of the advances in
EHD enhanced heat transfer, micro pump fabrication, In this table, [A]=Aa-Ab denotes the jump of A across
electrospray mass spectrometry, electrospray nano-tech- the interface, n the unit normal of the boundary, D the

Chinese Science Bulletin Vol. 48 No. 11 June 2003 1055


REVIEWS
electric displacement, Qf the interface charge density, K e where W I is the convection scale and 1 and Re the current
the surface current density, and V L the surface Nabla. In and Reynolds number respectively. The results in the axial
addition, Tm includes the mechanical pressure and the region were presented as well.
viscous stress and re is the Maxwell stress.
It is worth noting that in practice, to define the
charge density on the electrode is difficult because of the
complex physical and chemical action in the domain con-
cerned. However, Denai' s study[8] shows that the charge
density is constant if the electric strength is moderate, for
instance, about 102-10 3 V/mm. Thus, a nondimensional
parameter defining the surface charge density is intro-
ducedby
2
C _ Qf d (8)
0- £¢o'
where d is the distance between the two electrodes and
¢o the potential difference of the electrodes. There are
two limited conditions, Co» 1 and Co« 1, which are
called the space charge limited condition (SCLC) and Fig. 1. EHD instability of silicon oillayer1J .
weak injection respectively.
(iii) Advances of EHD stability study. When an After many fundamental investigations[13,14] on basic
initially static layer of silicon oil is under the action of a EHD phenomena, the EHD stability study has been Ie-
DC voltage, hexagonal convection cells can appear on the cently expanded to many new fields related to some prac-
free surface as shown in Fig. 1, if the applied voltage tical applications. For example, Kumaran[lS] analyzed the
increases to a sufficiently high value, which is similar to problems with elastic membrane electrodes. Green[16,17]
Benard convection[9]. This phenomenon is called EHD studied EHD convection when a nano-scale electrode and
stability and is essential to understand EHD. The critical a non-uniform AC voltage were applied. Nematic liquid
value for stability can be determined by the parameter crystal EHD stability and its convection were also investi-
gated[18,19]. Because of its theoretical and potential practi-
T = pap. In 1970, Watson[lO,ll] studied this parameter
Kp cal values, EHD convection coupled with heat transfer has
under the condition of SCLC, which gave a critical value been particularly concerned, which will be discussed in
T = T e = 99. If T is larger than T e , the liquid layer begins to
detail later.
move. Te is generally related to the liquid properties, elec- 2 Applications of ERD
trode size, and boundary conditions. According to eq. (6),
( i ) Advances of EHD study. Besides the studies
the media motion can affect the charge transfer. Therefore, on EHD mechanics, some researches were conducted for
there are two critical values, T e and T f (Tf <Te ), which are EHD applications. The first is EHD enhanced heat trans-
linear and nonlinear critical values respectively. However,
fd 20--2S]. As the energy problems have become signifi-
this is different from Benard convection in which there is
cantly crucial since the last century, using EHD convec-
only a linear term. In the plane of current-voltage, the two
tion to increase the efficiency of heat transfer provides a
critical values lead to a circle between them. This means
that if convection occurs in the layer of the dielectric new idea to the industry. There are many EHD problems
liquid initially, it will keep moving even if T f < T < T e . about cells' motion and bio-detection related to electric
Castellanos[3] discussed this phenomenon and the stream action. The fast development of biotechnology requires
line in two-dimensional field theoretically. Furthermore, more deep understanding of the liquid driven by EHD and
electroosmosis[26]. The trends of the application of simple
the charge diffusion, turbulence and chaos were also
discribed in his work. structures which are easy to microminiaturize and inte-
grate also make the EHD driven devices attractive to other
Atten[12] gave the relations among the convection
velocity, current and applied voltage when planar researchers[27-34]. After the study of the breakup of con-
electrodes were applied. ductive liquid droplets in an external electric field by
Rayleigh[3S], the interface stability under the action of
W' DC ¢2, 1 DC ¢5/2, Re«10, (9)
electric field has been investigated widely for a long
W' DC (£jp)E, 1 DC ¢2, Re»10, (10) time[36-41]. Particularly, the investigation under the condi-

1) Luo Xiqing, Experimental and theoretical studies on Coulornbic driven dielectric liquid instability, Bachelor thesis, USTC, 2001.

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tion of microgravityl42] has entered a new area. potential. The ions in both kinds of pumps are generated
( ii) EHD enhanced thermal transfer. Generally, by the injection of emitter electrode or dissociation of the
heat transfer by means of thermal convection may not electrolyte in the liquid. There is another kind of pumps
meet the requirements in some practical situations. EHD called electrokinetic pump, in which the ions are generat-
enhanced heat transfer emerges as an important alternative ed mainly by electroosmosis. The electrokinetic pump[44]
method to enhance heat transfer, which is known as elec- with low applied voltages and a uniform velocity profile is
tro-thermohydrodynarnics (ETHD). becoming one of the hotspots nowadays.
McCluskeyl20] studied the heat flux through a dielec- (1) Ion-drag pump. The ion-drag phenomenon was
tric liquid layer between two planes. According to the discovered about 100 years ago. Stuetzer[32,33] theoretically
concept of calorifics, the efficiency of heat transfer by and experimentally studied this phenomenon when
moving liquid can be identified with the Nusselt number: charges are distributed uniformly in the pump. Pic-
kard[30,31] studied both static and dynamic situations. Be-
F!
Nu=-=-, (11) cause of their unique advantages, the ion drag pumps have
Ho been studied widely since the mid of 20th century. Be-
where Ho represents the heat flux through quiescent liq- cause the energy transfer efficiency of these pumps is
always less than 7%, the main work is focused on des-
uid and H denotes the heat flux through a layer of con-
vective liquid. The experimental results showed that the igning an electrode with reasonable configurations. Shar-
baugh[45] made the electrode as a grid with many needles
electric field increases the Nu number, which can also be
on it. Bryan[46] made a ring with needles angled from the
increased by the applied voltage.
pump's wall. His pump has a diameter of 7 cm. The ener-
Recent studies by Paschkewitz[21] indicated that it
gy transfer efficiencies of single stage and multistage
was more remarkable if the liquid was less viscous or with
pumps were studied in his work as well. Bologa[47] studied
lower electric conductivity. Smorodin[22] studied the ther-
the relations among the flow rate, efficiency, the stage
mal EHD stability of Ohmic liquid layer in an unstable
number and the distance between the electrodes in the
electric field. Wawzyniak[23] studied the EHD induction
EHD pump. The diameter was designed as 30 mm and
pumping of a stratified liquid/vapor medium coupled with
metal grid electrodes were adopted. Kojevnikov[29] des-
temperature gradient.
igned a "triple-lines" electrode system with the internal
In fact, it is still needed to conduct further research
diameter of pump being 12 mm. The flow rate and electric
on creating an appropriate ETHD model. In addition, the
conductivity of the liquid were measured in his study.
thermal-electric coupling problem is worthwhile to deeply
According to their results, all of the energy transfer effi-
understand the subjects with a liquid-liquid interface.
ciencies increase with the applied voltage characterized by
(iii) EHD pump. An EHD pump is a device that an "s" shape, though the increase is normally below 7%.
drives the motion of a liquid by the action of an external
(2) Traveling wave pump. A control volume
electric field on the ions contained in the liquid. The
greatest advantage of the EHD pump is no need for a crossing an interface is shown in Fig. 2. Electrode is be-
moving component such as pistons. Besides, it is easy to low the interface in this figure.
be fabricated and assembled. This kind of pumps is Materials 1 and 2 represent the media with short and
widely used in micromechanic systems, drug delivery and long charge relaxation time respectively. The thickness of
the micro cooling system. the arrow represents the charge moving speed. Because
EHD pumps can be classified into two categories: there are no charge resources in the control volume, the
ion-drag pumps[29--:J3] and high voltage traveling wave flux of charge through the boundary determines the polar-
pumpS[27,28,34,43]. The former are driven by an applied high ity of the interface. That is the same as what was clarified
DC voltage while the latter are driven by traveling wave by Melcher[34]:

~ Cation flow Calion flow

tI
Media 1 Media 2
Interface + + +
-=-Ji-=----'=------=.--=--=-------=.-+-
Media2 Media I
tI
Cation flow Cation flow
Fig. 2. Schematic diagram on charges diffusion across interface.

Chinese Science Bulletin Vol. 48 No. 11 June 2003 1057


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"If the material near the excitation electrodes has a the bridge breakup.
In fact, a leaky dielectric model can explain most of
relaxation time (r =.£, () is conductivity) longer than the phenomena under the condition of microgravity, for
()
example, the vibration of castor oil bridge in SF6'
that of the material further away, the polarity of the charge
However, some problems still remain, such as the
induced on the interface is the same as that on the exciting
apparent bias in the orientation of the amphora and the
electrodes and the interfacial shear force is in the same
unexpected differences between the behaviour of liquids
direction as the traveling wave (forward pumping). If the
with different conductivities. Further work is therefore
dielectric near the electrodes has a shorter relaxation time
needed.
than that of the material further away, the polarity of the
As mentioned above, the interface motion under the
charge induced on the interface is the same as that on the
electric action is still the hotspot to researchers and most
exciting electrodes resulting in a repulsive force causing
of the efforts are focused on fundamental studies such as
backwards pumping."
the surface wave's propogation and the stability of planar,
Because most fluids have similar permittivities, the
cylindrical and spherical liquid interfaces.
relaxation time may be mainly determined by conductivity.
In a qualitative sense, the effective conductivity of the 3 Applications of electrospray
charged fluid is higher than the uncharged cases. There- ( i) Advances of electrospray. In recent years,
fore, for small voltages or high frequencies the charge much attention has been paid in electrospray, a branch of
remains in the vicinity of the injection electrodes. The EHD, which is a procedure that relies on the electrostatic
conductivity gradient results in the backward pumping. forces to break the liquid into fine droplets. Since these
On the contrary, for the case of high voltages or low fre-
droplets are highly charged, the Coulombic repulsion
quencies, forward pumping is expected.
prevents their agglomeration and eases the spray penetra-
Many small traveling wave pumps are made in labo-
tion into the host gas medium. The most unique feature is
ratories. For example, Choi[43] created his pump by means
that the wide size range (1 /lID-I cm) of monodispersity
of photolithography on a piece of heat resistant glass. Its
droplets can be produced which can be easily controlled.
cross section was 3 mm X 300 /lID. The flow rate, pressure
According to this feature, electrospray procedure can be
increment and parameters of traveling waves were meas-
used in mass spectrometIj48-51], nanomaterial prepara-
ured, which agreed well with the theoretical prediction.
Although the EHD pump energy consumption is low tion[52-55], agriculture[6], ink jet print, fuel spray, drug de-
(with the work current of about several micron Ampere), livery etc.
the low energy transfer efficiency is always the disadvan- A comparatively simple way to establish a stable
tage. Another obstacle is degrading of EHD pumps. The electrospray is to feed a liquid with sufficient electric
mechanism and the solution to this problem still need conductivity into a metal capillary charged at a suffi-
further investigation. ciently high potential, which is a few centimeters away
(iv) Application ofEHD in microgravity. An axial from a ground electrode. The liquid under stable electro-
electric field that is imposed on a cylindrical liquid can spray operation can often be found to form a conic menis-
enhance the stability and postpone the breakup of the cus at the outlet of the capillary, through the apex of
cylindrical liquid. Therefore, this EHD phenomenon is which a fine liquid ligament is ejected. Then this liquid
applied in the study of "the stability of liquid bridge in ligament breaks into droplets farther downstream and
microgravitj'. Without electric action, the Plateau number develops into a dispersed spray (Fig. 3(c)).
( f3 = 112a) of a liquid bridge will not exceed It if Bond One of the early developments in quantitative study
was conducted by Zeleny. Taylor[56] theoretically and
number lEo = g(p, ~PJd) is small, where g is gravity, experimentally proved that the semi-vertical angle of the
cone was 49.3' . This cone is usually called Taylor cone.
Pi and Pe are the mass density of the liquid bridge and Cloupeau [57] widely studied the droplet size distribution,
ambient liquid respectively, ythe surface tension of the breakup frequencies, effects of the flow rate and applied
liquid bridge, I the length of the bridge and a the initial voltage on electrospray. Later, Fernandez[58] studied the
radia of the cylinder.
effects of the charged droplets on the Taylor cone. Tang et
Burcham[42] conducted experiments in a space shuttle.
aU59] studied the velocity and size of the droplets at differ-
Deformation of the liquid bridges under the action of
electric field was studied, such as a castor oil-eugenol ent spray operating conditions using PDA. Some empiri-
bridge in silicon oil, a castor oil bridge in dielectric liquid cal equations were obtained as well. Ganan-Calvo[60]
(SF6) and an enhanced conductivity castor oil bridge in gave the scaling laws of current and droplet size of elec-
SF 6. Under all the conditions, the electric action improved trospray. Ye et aP61] studied the multispray mode at the
the stability of the liquid bridge remarkably and delayed condition of large flow rate and showed that each spray

1058 Chinese Science Bulletin Vol. 48 No. 11 June 2003


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Fig. 3. Electrosrapy modesl77]. (a) Dripping mode; (b) microdripping mode; (c) cone-jet mode; (d)-(f) several instability modes.

kept the mode of cone-jet and the monodispersity droplets in vacuum and measuring the response of their trajectories
sizes distribution. Peter[62] studied the stability and char- in electric or magnetic fields. Because of the difficulty of
acters of cone-jet spray and multispray. Hartman[63] ana- transforming such molecules into gas-phase ions, the ap-
lyzed the interaction between the electric force and capil- plication of mass spectrometric methods to the analysis of
lary on the Taylor cone interface, and theoretically and large polar organic molecules in biology and medicine is
experimentally validated the variation of the droplets sizes. limited. During late 20th century, experimentalists have
It is because of the promising future of electrospray that a developed a number of so-called" soft' ionization meth-
large number of studies have been conducted in both theo- ods. However, ion currents produced by this method are
ry and applications[64-67]. usually very small and can decrease rapidly with the mo-
( ii ) The application of ES on mass spectrometry. 1ecular weight of the analyte increasing. If the ions are
In mass spectrometry, the mass of an individual very large, their detection with multipliers requires
molecule is measured by transforming molecules into ions postacceleration voltages that are sometimes particularly

Chinese Science Bulletin Vol. 48 No. 11 June 2003 1059


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high. Furthermore, the ions often have high levels of in- methods. MgO thin films was deposited on SiO/SiO and
ternal excitation that can cause substantial peak broaden- corning 7059 glass substrates using the electrospray de-
ing due to predissociation. On the other hand, the so- position method by Kim[73]. zr0 2 and SiC ceramic suspen-
called "electrohydrodynamic" ionization methods have sions were electrosprayed to prepare ceramic thin films by
also been used. However, as few liquids that have low Miao[74]. Compared to chemical vapour deposition, physi-
vapor pressure are good solvents, the "electrohydrody- cal vapour deposition and plasma spray, the thin films
namic" ionization methods have not been widely used. deposition process using electrostatic atomization is not
The reformation of mass spectrometry was motivat- only cheap but also controllable.
ed by electrospray ionization technique. Coulomb forces To extend the application of electrospray in nano-
can disperse the liquid into a fine spray of charged dro- material and film technology, some problems need to be
plets before they are vaporized by the hot ambient air. solved, such as the preparation of precursor with proper
When the droplet size decreases, the Reyleigh limit can be conductivity, viscosity and capillary due to the sensitivity
reached at which the Coulomb repulsion is of the same of droplets sizes to the precursor's characters. In addition,
order as the surface tension. There are two models to de- special devices need to be designed according to different
scribe this procedure: charge residue model (CRM)[48] and purposes to excite the chemical reaction and get rid of co-
ion evaporation model (IEM) [SO]. CRM proposes that gas- products.
phase ions are produced when no further evaporation of (iv) Application of ES on agriculture. Because of
the solvent can occur while IEM means that the gas- the good control of charged droplets, electrostatic spray
phase ions are emitted directly when solvent evaporation has also been applied to agriculture. Law's review [6] is
and Coulomb droplet fissions have reduced the size of the cited here briefly.
charged droplets to a certain radius. Since the electrospray (1) Electrostatic spraying of pesticides. Deposition
ionization technique reduces the requirement of liquid of pesticides onto target plant surfaces is an inefficient
volatility and increases the charge in a single droplet, the procedure because it involves up to 60%-70% off-target
precision of mass spectrometry is improved dramatically. losses. Hence, its cost increases and pollution is also
The possible extensions of this method will be in biology caused. In order to solve this problem, it is imperative to
and medicine research to detect the large polar organic improve not only the droplet-deposition efficiency, but
molecules. also the spatial distribution of deposited droplets through-
The potential importance attracts researchers' atten- out the plant canopy especially under leaves, which is
tion on the studies of electrospary ionization mass spec- difficult to be reached for a conventional deposition. For-
trometryl6s-71]. The only problem exists on interconnec- tunately, electric forces provide an effective solution to
tion between the electrospray and vacuum parts in mass this problem because they can overcome the gravity and
inertial forces.
spectrometry. The "Coulomb fission" problem is also very
important for improving spectrometry since it determines As mentioned by Law "... pesticides both in the
the gas phase ion's generation and it has significant theo- laboratory and the field, have generally verified 2-8 fold
retical value. increases in target deposition, as well as improved spatial
( iii) Application of ES on nano-technology. distribution on plant surfaces"·" .
Nano- (2) Postharvest electrostatic sprays. Many of food
material technology and thin film deposition are two fast- flavorings, sweeteners, vitamin compounds are prepared
est developing fields in the 21st century. Because the as low conductivity liquid. Spraying such liquid onto
snack foods by electrostatic means reduces wastage and
monodispersity of the droplets have a wide range of sizes
provides significant product-quality benefits.
working in normal ambient temperature and pressure and
Electrostatic application equipments for induction-
charged droplets can be adsorbed on the substrates closely,
charged fungicide sprays have been developed which very
the electrospray technique is used in preparation of fine effectively controls the spoilage microorganisms on
powder and deposition of thin films as well. postharvest fruits and vegetables. There are 86% crown-
Gourari[72] produced Sn02-M~03 thin layers using rot-free banana clusters with electrostatic sprays vs. 74%
electrospray technique, which had a variety of applica- with conventional sprays vs. 36% with the unsprayed
tions in monitoring flammable and toxic gases. Chen[S2] control clusters.
produced Ti0 2 thin films of various surface morphologies (3) Electrostatic pollination Successful crop pro-
and crystalline structures. Su[SS] produced CdS, CdSe and duction depends upon the degree of plant pollination
ZnS thin films in an open atmosphere and the electrostatic achieved. Significant limitations of insect-vectored pollen
spray assisted vapour deposition was used. Such a method transfer occur due to unfavorable local weather. The car-
solved the problem of environment pollution in chemical rier-liquid suspensions of almond pollen were sprayed
bath deposition and low efficiency in spray pyrolysis with 12 mC/kg and a 1.6 MY/m applied charging field.

1060 Chinese Science Bulletin Vol. 48 No. 11 June 2003


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That resulted in 5.6 folds increase of pollen deposition.
Law also sunuuarized the challenges in agricultural preparation of nanomaterials.
and biological systems on electrostatic crop spraying, In summary, EHD and electrospray are of particular
including severity of Rayleigh instability of charged dro- importance to both theoretical and technical fields. They
plets and its effects upon pest-control efficacy, etc. present some promising opportunities to the biology, mi-
4 Studies in China cromechanics and energy researchers and will be benefi-
cial to the development of industry and technology.
The current research work in China is at its prelimi-
Acknowledgements This work was supported by the National Natural
nary stage. A systematic study is particularly needed.
Science Foundation of China (Grant No. 5576022), Chinese Academy of
Zhou[75] studied the atomization of aerodynamic Sciences (Grant No. KJCX-SW-L2) and "Sponsor Project on Gradua-
nozzle assisted with deposition of charges on the droplets tors' Science and Society Practice of Chinese Academy Society" .
by means of corona discharge. The effects of electric 3::- References
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