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CONDITIONERS
SERVICE INSTRUCTIONS AND
USER MANUAL
WMU Air Cooled Package Units
TMS ENDÜSTRİYEL SOĞUTMA SANAYİ TİCARET TMS ENDÜSTRİYEL SOĞUTMA SANAYİ TİCARET
A.Ş. A.Ş.
RAMAZANOĞLU MAH. YEREL SK. NO:1 İÇ KAPI NO:1, İSTANBUL, TÜRKİYE RAMAZANOĞLU MAH. YEREL SK. NO:1 İÇ KAPI NO:1, İSTANBUL, TÜRKİYE
Bureau Veritas Certification Holding SAS – UK Branch certifies that the Management System of Bureau Veritas Certification Holding SAS – UK Branch certifies that the Management System of
the above organisation has been audited and found to be in accordance with the requirements the above organisation has been audited and found to be in accordance with the requirements
of the management system standards detailed below of the management system standards detailed below
DESIGNING, MANUFACTURING,MARKETING AND AFTER SALES SERVICES FOR DESIGNING, MANUFACTURING,MARKETING AND AFTER SALES SERVICES FOR
INDUSTRIAL AND PROCESS REFRIGERATION SYSTEMS INDUSTRIAL AND PROCESS REFRIGERATION SYSTEMS
Original Cycle Start Date: 02-04-2019 Original Cycle Start Date: 01-10-2022
Certification / Recertification cycle start date: 01-10-2022 Certification / Recertification cycle start date: 01-10-2022
Subject to the continued satisfactory operation of the Subject to the continued satisfactory operation of the
organization’s Management System, this certificate expires on: 01-04-2025 organization’s Management System, this certificate expires on: 01-04-2025
Certificate No.: Rev: Issue date: Certificate No.: TR011656 Rev: 1 Issue date: 01-10-2022
TR011655 1 01-10-2022
Bureau Veritas Certification Holding SAS – UK Branch certifies that the Management System of
the above organisation has been audited and found to be in accordance with the requirements
of the management system standards detailed below
ISO 45001:2018
Scope of certification
Certification Body Address: 5th Floor, 66 Prescot Street, London, E1 8HG, United Kingdom
Local Office: Esas Maltepe Ofispark Altayçeşme Mah. Çamlı Sok. No: 21 Kat: 8 Maltepe, İstanbul,
34843 Turkey
Further clarifications regarding the scope and validity of this certificate, and the
applicability of the management system requirements, please call: +90 216 518 40 50
1/1
* In order to get to know the device better, to operate more efficiently, and to intervene in case of failure, it is absolutely
necessary to comply with the explanations, instructions and directions made in this manual.TMS is not responsible for
any damages and malfunctions that may occur if these rules are not followed.
CONTENTS
1 General Information.......................................................................................................................
1.1. Unit Introduction....................................................................................................................................
1.2. Component Introduction.......................................................................................................................
7
7
7
1.3. Symbols.................................................................................................................................................... 12
1.3.1. Information Signs........................................................................................................................... 12
1.3.2. Individual Protection Signs.............................................................................................................. 12
1.3.3. Warning Signs.................................................................................................................................... 13
1.3.4. Caution Signs..................................................................................................................................... 13
2 Technical Specifications..................................................................................................................
2.1. Technical Table..........................................................................................................................................
14
14
3 Setup..............................................................................................................................................................
3.1. Acceptance................................................................................................................................................
3.2. Transportation of the Unit......................................................................................................................
14
14
15
3.3. Device Installation.................................................................................................................................... 16
3.3.1. Electrical Installation of the Unit.................................................................................................... 17
3.3.1.1. Unit Power Connection.............................................................................................. 17
3.4. General Failure and Fire Contact Connection........................................................................................ 18
Start-Up........................................................................................................................................................ 19
4 4.1. Controller....................................................................................................................................................
4.1.1. Mechanical Assembly Control..........................................................................................................
4.1.2. Electrical Installation Control...........................................................................................................
19
19
19
4.2. Vacuum Operation..................................................................................................................................... 20
4.2.1. Vacuum Pump Connection............................................................................................................... 20
4.3. Gas Charge.................................................................................................................................................. 21
4.4. Initial Start-Up............................................................................................................................................ 23
4.4.1. Low- and High-Pressure Protection Switches................................................................................ 23
6
Troubleshooting.................................................................................................................................. 33
3 Condenser coil with Copper tubes and Aluminum fins+ Epoxy coated
0 No heating.
5
H Electrical heating.
6 N No isolation transformer.
0 No dehumidification
8
1 Dehumidification.
0 No fresh air.
9
1 Fresh air.
0 No positive pressurization
10
1 Positive pressurization.
WMU SERIES 5
0 No toxic gas detector.
12
1 Toxic Gas Detector – H2S
1 Hotgas Bypass
16
2 No Hotgas Bypass
1. General Information
WMU Series wall mounted type air conditioning units are widely used product group in industrial
facilities, electrical and automation rooms, laboratories and analysis rooms, data processing centers,
control rooms, battery rooms and all industrial areas that need to be used.
WMU Series wall mounted type air conditioner are specially designed not to be affected by the ambient
conditions and manufactured using high quality equipment.
You can find information about product introduction, installation, commissioning, use and necessary
maintenance procedures in this guide specially prepared for IAC series air conditioners.
In accordance with TMS’s policy of continuous product improvement, the information in this manual
is subject to change without prior notice to the user. TMS makes no commitment to notify the user of
updated information or not. Updated user manuals can be obtained by referring to TMS.
1.2.2. Compressor
Depending on the operating environment, scroll or semi-hermetic type
compressors are used, including different brand options.
WMU SERIES 7
1.2.3. Heat Exchangers
Heat exchangers, which serve as evaporators and condensers, consist
of copper pipes and aluminum or copper fins tightly fitted on them. It
is optionally coated with epoxy to resist corrosive environments.
8 WMU SERIES
1.2.9. Sight Glass
Welded type sight glass is used for mounting the refrigerant that
circulates in the cooling system. Thanks to the sight glass, the
presence of moisture in the system can also be checked. Humidity in
the cooling system if rises above the allowing levels, the “dry / green”
indicator turns yellow, for indicating a “damp” system. High humidity
levels in the refrigeration system, entail a risk to formation of the
acids that are harmful for the system.
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1.2.15. Ball Valve
Ball valve controls the movement of the refrigerant mechanically. It
stops the flow when closed and allows passage when opened.
10 WMU SERIES
1.2.21. Low Pressure Transmitter
It is the device that converts the low-pressure value measured in the
system to the value that PLC (Programmable Logic Controller) can
read.
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1.3. Symbols
Together with the working of Evaporator fan air Evaporator fan transfers the sucked air via
outlet process is initiated. Air flow direction is passing through the air filter and evaporator
indicated on the unit with the arrows. battery to the target location after conditioning
it. Harmful substances and particles from the
sucked air outside are caught by the air filter and
thus it will be possible to transfer clean air to the
location to be conditioned.
During the Maintenance and Repair please Please use protective gloves during
use protective glasses. maintenance and repair.
12 WMU SERIES
1.3.3. Warning Signs
Warning Sign 1.3.3.1: High Voltage Warning Sign 1.3.3.2: Fan Cells
High voltage electrical energy has a fatal effect Evaporator fans within the unit while in
on the human body. Do not touch the places operation do never open the fan cell covers!
where there is high voltage without cutting the
power of the device over the main switch!
Warning Sign 1.3.4.1: Cold Surface Warning Sign 1.3.4.2: Periodical Maintenance
Cooling process is executed at the location where Units shall be controlled in proper time intervals
in unit evaporator exists. by the authorized staff and their required
maintenances shall be done. Their maintenance
shall be done periodically.
WMU SERIES 13
2. Technical Specifications
1. Cooling capacity range is given between room temperature 22-35 °C and ambient temperature 35-60 °C, power supply is
400V/3Ph/50Hz, without free cooling and fresh air option. Please contact us for capacity table.
2. Power consumption may vary depending on different ambient temperatures. Please contact us for the different power
consumption.
3. Heating capacity values on the table are based on the standard capacities. Heating capacity may vary based on product
customization.
4. This is standard power supply. Please contact us for the different power supply.
5. Gross weight may vary depending on the optional properties and packaging.
6. Minimum working temperature is -25°C when using winter kit.
7. Protection class from inside the cabin / Protection class for external area
3. Setup
3.1. Acceptance
Depending on the type of packaging, remove the unit from the crate if necessary and remove the
packing foil.
The checks to be done while receiving the product;
• Physically check the product. If any shipping damage has occurred, report it immediately to the
shipping company.
• Check that the equipment received according to the dispatch note is complete.
CAUTION INFORMATION
14 WMU SERIES
You can obtain information about device features from the label on the device. Compare the label on
the unit with your order.
Series Model
Unit Name Cooling Capacity kW
Serial No Heating Capacity kW
Production Year Operating Voltage V
Refrigerant Control Voltage V
GWP Frequency Hz
CO2 Equivalent Power Input (Cooling) kW
Charge (kg) Power Input (Heating) kW
Unit Weight (kg)
Transportation by crane; in order to prevent damage to the devices and personal safety, carrying
ropes must be suitable for the dimensions of device and weight of the device should. Ropes must be
connected in a way that does not damage the device’s body. The weight should be distributed over the
four corners during lifting. Safety precautions must be taken to prevent the device from tilting over and
sliding down. See Figure 3.3.2
WMU SERIES 15
DANGER
CAUTION CAUTION
16 WMU SERIES
CAUTION
CAUTION
DANGER
Even if the unit is turned off via its own electrical panel,
If the disconnect switch on the main distribution board
is not closed, there will be energy in the power input
terminals of the unit. During maintenance, repair and
installation, turn off the main circuit disconnect switch
and hang the “Maintenance Mark” warning text on it.
The model and refrigerant type of the unit affect the power values consumed by the device. In the
electrical project of the relevant unit, the cable is selected according to the specified cable cross
section. Necessary connection is made in accordance with IEC and / or local standards by paying
attention to the phase supply and main line to the main supply inputs shown on the cable connection
page of the electrical project. (Figure 3.1.1.1) Before the connection is made, the disconnect switch on
the unit’s electrical panel and the distribution board feeding the unit are turned off and locked. There
is no thermal and magnetic switch on the unit panel. Thermal and magnetic protection switch can be
provided optionally.
WMU SERIES 17
Figure 3.3.1.1.1 Power Connection Terminals Figure 3.3.1.1.2 Unit Power Distribution Panel
INFORMATION INFORMATION
CAUTION
Unit connection cable types should be selected by paying attention to environmental conditions and
mechanical stresses. The values specified in the cable cross-section table; It is determined according to
the maximum current values of the unit, ambient conditions (maximum 70 ° C) and distance (maximum 50
meters). If any of these variables change, contact TMS officials.
Figure 3.4.1
18 WMU SERIES
4. Start-Up
4.1. Controller
WMU SERIES 19
INFORMATION
WMU units are sent to you with gas charge after assembly and testing are completed.
If the condenser is outside, you can start the device by opening the ball valves on the
unit after connecting the copper pipe to the cooling unit. If it is shipped without gas and
nitrogen, perform the vacuum process and gas charge as described. The amount of gas
charge you need to make to the unit is written on the product label.
20 WMU SERIES
Sevice manifold that is also called as charge manifold,
as can be seen from figure 4.2.1.2 is a device where on it
sucking and charge pressure indicators are connected,
sucking and with vacuuming service valves and a charge/
vacuum inlet. At the bottom of the manifold, to device
sucking service manifolds (left), to cooling cylinder (in
the middle) and to the device pushing or liquid line valve
(right) connecting pipe outlets do exist.
In many service manifolds sucking, pushing and filling
sides are indicated with different color codes. According
to these codes sucking side indicator and pipe is blue,
and pushing side and its pipe is indicated with red.
To medium and cooling cylinder or vacuum pump
connected pipe is yellow in color. Use of colors in this Figure 4.2.1.2: Service Manifold and Pressure Indicators
situation helps pipes to be mixed and prevents devices to
be damaged.
WMU SERIES 21
If excess refrigerant is charged to the system;
• Since useful volumes lower at evaporator and condenser, capacity lowers.
• Sucking which means rotational pipe and at compressor body condensing line has frosting.
• Compressor slogged on. The fact that to the cooler liquid comes or the possibility that compressor
is damaged because of extreme pressure increases.
INFORMATION
Figure 4.3.1: From the Liquid Line at Liquid Phase Cooler Fluid Charge Execution
22 WMU SERIES
Figure 4.3.2: From the Suction Line at Steam Phase Execution of Cooler Fluid Charging
CAUTION
Air conditioning equipment should be maintained by professional technicians, and routine checks can be
done by local specialist technicians. During maintenance and service operations, technicians must wear
safety gloves, safety glasses, safety shoes and protective clothing.
Simple maintenance will ensure you get the best performance from your unit;
- Improved cooling performance
- Reduced power consumption
- Prevention of component failures caused by accident.
- Avoiding time-consuming and high-cost interruptions
- Environmental protection
WMU SERIES 23
DANGER
Maintenance should be performed as shown below, taking into consideration the operating time
and environmental conditions of the device.
DANGER
INFORMATION
24 WMU SERIES
CAUTION
Please note that if you continue to operate the device without complying with these instructions
and by ignoring the warnings that appear on the device screen, serious malfunctions can occur
on your device and your device will be out of warranty.
5.2. Repairment
INFORMATION
CAUTION
INFORMATION
INFORMATION
WMU SERIES 25
CAUTION
Figure 5.2.1.2
Open the cover by holding the handles and
pulling it towards you.
CAUTION
26 WMU SERIES
Figure 5.2.2.2 Sight Glass Disassembly Figure 5.2.2.3 Liquid Tank Disassembly
Separate the sight glass from the copper pipe Unscrew the bolts at the bottom where the liquid
connections and remove it. tank is connected. Separate from copper pipe
connections. Then pull it out towards you.
WMU SERIES 27
5.2.5. Evaporator Fan Disassembly
28 WMU SERIES
Figure 5.2.6.4 Condensing Pressure Regulator Figure 5.2.6.5 Condensing Pressure Regulator
The connection of the Condensing Pressure The connection of the Differential Pressure
Regulator (KVR) can be either welded or Valve (NRD) can be either welded or threaded.
threaded. Depending on the connection type, Depending on the connection type, remove the
remove the valve and separate it from the valve and separate it from the compressor.
compressor.
WMU SERIES 29
5.2.8. Electrical Panel Access
30 WMU SERIES
5.2.10. Heather Disassembly
WMU SERIES 31
Figure 5.2.10.7
Since the upper and lower sheets of the heater
are sliding systems, pull the heater towards you.
32 WMU SERIES
6. Troubleshooting
Damaged and / or loose cable Replace the cable and / or tighten the
connection connection.
Low mains voltage and / or phase Check the mains voltage and
loss connections, make up the deficiency.
WMU SERIES 33
8. Troubleshooting
MALFUNCTION PROBABLE CAUSE SOLUTION
34 WMU SERIES
8. Troubleshooting
MALFUNCTION PROBABLE CAUSE SOLUTION
Evaporator and condenser fan noise Check the fan balance and bearings, if
is excessive damaged, replace the fan.
The unit is draining water Drain pipe dislodged Check it, if necessary, replace it.
INFORMATION
If the unit is not operating, cooling and / or heating, there may be a PLC-related malfunction. Examine the
user manual sent to you for the PLC and correct the malfunction. If necessary, contact TMS officials.
WMU SERIES 35
7. Spare Part List
INFORMATION
Evaporator Cleaning
6 Evaporator 2 Liquid Receiver -
Liquid
Solenoid Valve
5
&Bobin
Differential
10
Pressure Switch
12 NRD (optional)
14 KVR (optional)
15 Heater (optional)
17 Pressure Switch
19 Ball Valve
Hot-Gas
11
Regulator Valve
22 Damper Motor
21 Damper
20 APU
Hot-gas bypass
23
solenoid valve
36 WMU SERIES
Notes
Notes
© 2024 TMS. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means,
including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of the publisher.
The technical specifications provided herein do not constitute a binding and are subject to change. SN-M-EN-WMU-01
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