Professional Documents
Culture Documents
June Jet News
June Jet News
2011 WJTA-IMCA
Conference and Expo
Vacuum Truck Rentals Sponsors
Top photograph: This 325-ft. Incat fast ferry under “Professor” Phil Stein’s Return to
construction in Australia will be able to achieve speeds of 50 WJTA-IMCA Conference and Expo.... pg. 6
knots. It will be the world’s first high speed passenger roll- Sponsors................................................ pg. 16
on/roll-off (Ro-Ro) ship powered by Liquefied Natural Gas Attend WJTA-IMCA’s
(LNG). 2011 Conference and Expo................ pg. 18
Bottom photograph: The Incat-built Condor Rapide operates Paper Presentations............................... pg. 20
between the Channel Islands of Jersey and Guernsey and St Boot Camp Sessions............................. pg. 23
Malo, France, and has a speed of 38 knots. Pre-Conference Workshop.................... pg. 25
Registration Form................................. pg. 35
See article on page 2.
High-Speed Ferries Show the Way for Waterjet-Warships
By Edward Lundquist
T he use of waterjet-powered
high-speed ferries is
accelerating.
vessels for the U.S. military. Based
on successful catamaran ferry
designs, Joint Venture (HSV-X1) was
chartered to the U.S. Army TACOM
Several large ferries have and operated by the Navy and then
reliably employed waterjets to the Army. Joint Venture displaces
provide high-speed operations, 1,740 tons fully loaded, is 96 meters
and correspondingly more long, and can achieve speeds up to
revenue generating trips than the design. The trimaran operates with
48 knots. The catamaran uses four
slower ferries they replaced. Some of four MTU 20V 8000 diesel engines,
Caterpillar 3618 marine diesel engines
these ships are serving as prototypes rated at 9,100kW. The pair of engines
with four Wärtsilä-Lips LJ150D
for naval applications. in the after engine room power
steerable waterjets. The Army liked
a Rolls-Royce Kamewa 125 SII
Australian shipbuilders Austal the HSV concept so much, it chartered
steerable waterjet. The pair in the
and Incat have both built high-speed another wave piercing catamaran for
forward engine room together power a
catamarans that have been used as car the Theater Support Vessel Advanced
Rolls-Royce Kamewa 180 BII booster
and passenger ferries. Concept Technology Demonstrator
waterjet. Benchijigua Express can
(ACTD) role. Named Spearhead
achieve speeds of up to 42 knots. The
There are a number of fast ferries (TSV)-1X, while the Navy chartered
ferry has a capacity for 123 cars and
in service or building that employ Swift (HSV 2) to support the Mine
1,291 passengers.
waterjets. Their experience is helpful Warfare Command and perform
in matching the proper waterjet system Austal made available by lease the LCS experimentation. The 321-foot
for the naval requirement. 331-foot Westpac Express (HSV 4676) Spearhead is powered by four Ruston
for intra-theater use by the III Marine 20RK270 marine engines, driving
Bornholmstrafikken’s fast ferry H/F four Wärtsilä-Lips LJ120E waterjets
Expeditionary Force in the Pacific
Villum Clausen, was built by Austal through Reintjes gearboxes. The 321-
theater of operations. Westpac Express
in Freemantle, powered by GE two foot Swift is fitted with four Caterpillar
has four Caterpillar 3618 diesels,
LM2500 gas turbines and four Rolls- 3618 high density diesel engines and
rated at 7200kW each, and four Rolls-
Royce Kamewa 112 SII waterjets. The four Wärtsilä-Lips water-jets that
Royce Kamewa 125 SII waterjets.
282-foot catamaran established a new allow speeds in excess of 47 knots at
Westpac Express can operate at
world’s one-day distance record in lightship and 39 knots fully-loaded
speeds up to 37 knots. Military Sealift
2000 when it covered 1,060 nautical up to sea-state 3, with a range of 4400
Command Far East officials say the
miles transiting between Malaysia and nautical miles at 40 knots and 6500
Marine Corps is very pleased with
India while the fast ferry was enroute nautical miles at 25 knots.
the flexibility that Westpac Express
to Denmark, at an average speed of
offers in moving units of Marines with
44 knots. It was the longest distance Australian shipbuilder Incat
their vehicles-and even helicopters-
traveled in a 24-hour period by a Tasmania Pty Ltd is building what
throughout the region quickly without
commercial passenger vessel. Villum they say is the world’s first high speed
requesting airlift support. The stern
Clausen can load 215 cars and 1055 passenger Ro-Ro ship powered by
ramp equipped ferry can carry more
passengers. It can achieve 48 knots LNG (Liquefied Natural Gas). The
than 900 Marines, as well as 153
and can make the Ronne, Denmark- 325-ft. fast ferry can achieve speeds
HUMMWVs or 12 AAVPs and 20
to-Ystad, Sweden run in 1 hour, 15 of 50 knots, and can carry 1000
LAVs. Most recently, Westpac Express
minutes. passengers and 153 cars. The ship
participated in the U.S. response to the
is being built for South American
Austal also built the 416-foot Japanese earthquake and tsunami.
operator Buquebus, which will operate
diesel-powered trimaran auto ferry the vessel on their River Plate service
Austal is not the only fast ferry
Benchijigua Express for Fred. Olsen, between Buenos Aires, Argentina and
builder down under. Australian
S.A., service in the Canary Islands. Montevideo in Uruguay.
shipbuilder Incat and its U.S.
Benchijigua Express is built to the
subsidiary Bollinger Shipyards, has
same basic hull design as the General
built several high-speed waterjet
Dynamics USS Independence LCS (continued on page 10)
SEWER NOZZLES
Combination Case Contents
1 WARTHOG WG-1 Classic
® TM
Seven (7) board members will be elected, six (6) to each serve a four-year term of office and one to serve a two-year
term of office, all beginning on September 19, 2011.
An official ballot listing the eligible nominees and a brief biographical sketch for each individual will be forwarded by
mail to all eligible voting members of the Association on June 28, 2011. Signed and executed ballots must be mailed to
the WJTA-IMCA office for tallying no later than July 26, 2011.
Top view of heat exchanger with Transfer line exchanger mounted Cleaning of the Vertical Bundles
the vertical three transfer line vertically with a “basic” at Sasol in Moers, Germany
exchanger set-up supported by remote control panel and high-
scaffolding. performance pump controls. These results were very clear after
S asol in Moers, Germany, requested The basic problem with manual cleaning the heat exchangers at Sasol.
their in house contractor cleaning of exchangers is the Where the manual cleaned bundles
Schliemann to come up with a safer following: had to be cleaned often after every
and more automatic system to clean four to five weeks, the cleaning cycle
their heat exchangers. Schliemann, an To be able to clean tubes in a safe went to eight to nine weeks after they
independent contractor in Germany way, the waterjets must always have used the machine.
but belonging to the large Buchen more backward jets compared to
group, decided to turn to Peinemann forward jets to move the nozzle away This result came due to the special
of Holland, a leader in specialized heat from the operator during cleaning. nozzles used, which were all at a
exchanger cleaning and extraction These reverse waterjets are basically 90 degree angle to use the water as
equipment. used for the propulsion of the nozzle efficient as possible for the actual
and not used much for actual cleaning cleaning of the tube instead of moving
Approximately 33% of all accidents of the tubes. the nozzle. Another reason was that
with high pressure water happen the machine moved the nozzles with a
with flexible lances and they have The other issue is that most constant speed in and out of the tubes
therefore been a safety concern all operators are not allowed to pull the under pressure, cleaning the tubes
over the world. In the Netherlands, nozzle back under pressure, which twice.
regulations for high pressure cleaning results in a one-way cleaning path. As
of exchangers prescribe automated the speed of the nozzle is inconsistent When tubes are cleaned properly,
equipment as much as possible. These versus a machine, the cleaning quality this can easily result in a 30% to
regulations, first officially installed differs in the tube resulting in a non- 40% additional heat transfer for the
by the Waterjet Foundation of the smooth surface where contamination plant owners. This results in a better
Netherlands (SIR), have now been easily builds up. production, mostly close to the values
adopted by the ARBO Law, which when the plant was new. Studies have
protects all conditions for workers. When tubes are blocked, there shown that a 1mm layer of scaling
These special regulations have resulted is another serious threat which is can result in a 10% additional fuel
in a few special heat exchanger hydraulicing of the nozzle. This so- required to reach the same amount of
cleaning machines with single, dual called hydraulicing happens when heat transfer as a 100% clean tube. In
or triple lance feed mechanisms. As the water coming out of the nozzle is these days with rising oil prices, these
many plants in the Netherlands have able to build up pressure inside the costs can be substantial.
already seen a dramatic increase of tube, which can result in the nozzle
heat transfer by using automated shooting back. Normally when high The heat exchanger, which had to be
equipment versus manual cleaning, it pressure water leaves the small hole in cleaned at Sasol, was a large diameter
was an easy step to adopt a system that the nozzle, water pressure is converted (3.2m) vertical bundle with around
also provides a safer environment for into high speed. When for example 2000 tubes, which is fixed in place.
the operator. 1000 Bar is used, the speed of the (continued on page 29)
T hanks to input from operators in Chairman of the Board President/Jet News Editor
Bill Gaff George A. Savanick, Ph.D.
the field, Peinemann Equipment (815)673-3835 (952)432-7594
The latest development for lifting bundles is the Peinemann Combi Lifter.
This lifter gives added flexibilty as it can be used as an integral part of the Aerial Bundle Extractor (Main Lifting Frame) as well as a separate Bundle
Lifter when disconnected from the Extractor. Thanks to the large pick up surface area and by spreading the force on the Bundle, ‘no’ damage
is done to either the tubes or baffles. The new Combi Lifter gives you the option to pull and lift bundles safer and more efficiëntly without the
requirement of slings.
For more information on our latest development please visit our website:
www.peinemannequipment.com or contact us on +31-102955000.
WJTA-IMCA Expo Booth #201
Services and Repairs: Stutes maintains and repairs its entire rental
fleet of high pressure pumps, hot water pressure cleaners and
vacuum trucks in-house with certified diesel and pump mechanics.
Stutes also services most major brands of pressure washers and
hydro blasters.
537AREHOUSES
!TLANTA '! +ANSAS #ITY +3 3EATTLE 7!
#HICAGO ), ,OS !NGELES #! 3T ,OUIS -/
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8:00-10:00 a.m.
Live Demonstrations
10:30 a.m.-5:00 p.m.
Exhibit Hall Open
10:30 a.m.-5:00 p.m.
Boot Camp Sessions Understanding the Power of Vacuum a
1:00 p.m.-5:00 p.m. Loaders Work by “Professor” Phil Stein
Paper Presentations
5:30 p.m. Geared to contractors, employees, and end users who use industrial vacuum
WJTA-IMCA General Membership adding industrial vacuum technology to their services, this session will cover:
Meeting
• Basic Types of Trucks
Wednesday, September 21, 2011
• How Pressure – High or Low – Works
8:00-10:00 a.m. • How to Measure Vacuum and Pressure
Live Demonstrations • Why Hose Diameter and Length is Important
10:30 a.m.-2:00 p.m. • Viscous Materials
Boot Camp Sessions • Air Mover Configuration
10:30 a.m.-3:00 p.m. • Special Operations
Exhibit Hall Open • When Things Go Wrong
1:00 p.m.-3:00 p.m. • Major Safety Concerns
Paper Presentations
Stein has been working in the industrial and municipal cleaning industry sinc
specialized “Science Lab” presentations have been given to over 2,000 indiv
training programs started in 1996. The vacuum session will be presented twi
September 19, 3-5 p.m., and again on Tuesday, September 20, 10:30 a.m.-1
Paper Presentations
• Abrasive Grain Breakage Process During the High Pressure • Selecting the Most Effective Waterblast Pressure and Flow for a
Waterjet Formation, by A. Perec. Given Standoff Distance, by D. Wright.
• Abrasive Slurry – Injection Jet (AS-IJ) a New CNC Cutting • Stream-Forming Nozzles Out of Diamond Polycrystals for Gas-
Technology, by D. Liwszyc, A. Liwszyc, J. Liwszyc and A. Perec. Abrasive and Liquid-Abrasive Cutting and Processing,
by N.I. Polushin, E.N. Sorokin, A.I. Laptev and V.N. Gulbin.
• Current Practices in Design Standards and Criteria for High
Pressure Waterblasting Tools and System Components, by • Stripping Coatings with High-Frequency Forced Pulsed and
D. Wright. Ultra-high Pressure Waterjets: A Comparative Study, by
M. Vijay, M. van Wonderen, W. Yan, A. Tieu and B. Daniels.
• Determination of Spatial Velocity Distributions of Abrasive
Particles in Abrasive Water Jets Using Laser-Induced • Study on Abrasive Disintegration in an AWJ Cutting Head, by
Fluorescence Under Real Conditions, by K.C. Heiniger, R. Balz, P. Nambiath, G. Galecki, D. Tischler and S. Reynolds.
H. Looser and J. Podzorski. • Submerged Abrasive Suspension Jets Issuing from Sheathed
• Effect of the Uniaxial Compressive Strength of the Rock on the Nozzle with Ventilation, by H. Ito, G. Peng and S. Shimizu.
Cutting Performance of AWJ, by I. Karakurt, G. Aydin, and • Technique of Oil Jet Tank Cleaning Equipment, by S. Xue,
K. Aydiner. Z. Chen, Y. Wang, S. Ba, and H. Zhu.
• Efficient Operation of Abrasive Waterjet Cutting in Industrial • The Effect of Diameter Ratio and Abrasive Grain Size on Exit
Applications, by A. Henning and P. Miles. Velocity by Numerical Simulation of Flow Through Abrasive
• Energy Loss From an Abrasive Waterjet for Rock Cutting, Water Suspension Jet Nozzle Using Statistical Experimental
by T. Oh and G. Cho. Design, by Deepak D, A. Devineni and N.Y Sharma.
• How Automated Water Jetting Improves Tube Bundle Cleaning • The Super-High Pressure Plunger Pump, by Yu.V. Kovalev,
Efficiency, by J. Van Dam and T. Shawver. D.A. Smirnov, V.N. Gulbin, V.Yu. Chernobaev and A. V. Divaev.
• Influence of De-Painting Method on Substrate Surface Profile, • The Technology and the Machine for Quarrying Fashioned
by H. Teimourian, H.V. Tamaddoni, B. Mutabi and Sidewalk Parts from Rock Massive by Ultra High Pressure -
A. Soleimanzadeh. Waterjet, by J. Asatryan and Kh. Suvaryan.
• Measuring the Water Temperature Changes Throughout the • Theoretical and Experimental Basis of Water Pipeline Renova-
Abrasive Water Jet Cutting System, by M. Jerman, H. Orbanic, tion with High-Pressure Water Jet Technique, by P. Borkowski.
A. Lebar, I. Exteberria, A Suárez and M. Junkar. • Two Special Mechanisms for Controlling the Waterjet Gun and
• Methods for AWJ Cutting Process Control, by A. Lebar, Eliminating the Reaction Force of the Jet, by H. Teimourian,
M. Cvjeticanin, M. Junkar and H. Orbanic. H.V. Tamaddoni, B. Mutabi and A. Soleimanzadeh.
• Micro-AWJ Technology for Micro-Meso Machining, by H.-T. Liu, • Waterjet Removal of Casting Residues from Large-Diameter
D. McNiel, and E. Schubert. Telescope Mirrors, by H.B. Miller and S. Pandey.
• Performance Optimization of Abrasive Waterjet Technology in • What’s Happening in Surface Preparation Standards for Paint,
Granite Cutting, by G. Aydin, I. Karakurt, and K. Aydiner. by L. Frenzel.
• Precision Robotic Waterjet and Abrasivejet Industrial
Applications, by D. Snider.
None better.
ROCTEC 100
TM
Except ourselves.
ROCTEC 500
TM
FOR UP TO 30% MORE LIFE VERSUS ROCTEC 500 abrasive waterjet nozzles.
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PROVEN
industrial sales manager for its western region. Based
SOLUTIONS
out of Scottsdale, Arizona, Reis will
support the company’s industrial
customers throughout the western
states as well as promote its full
compliment of products including
Supersucker® industrial vacuum
trucks, Mud Dog® hydro excavators,
and Camel® sewer and catch basin
cleaners. HOSE | FITTINGS | ADAPTERS
Mike Reis
In addition to solid sales, rental and customer service QUICK DISCONNECTS | VALVES
management experience, Reis’s professional background Working Pressures up to 60,000 psi
includes having served in operations-focused roles for
several heavy-duty truck and equipment suppliers.
10002 Sam Houston Center Drive • Houston, TX 77064
Phone: 281.664.7800 • Fax: 281.664.7850
For more information, visit www.superproductscorp.com Toll Free: 800.890.7827 • Fax: 888.893.1255
or call (800)837-9711. Web: www.spirstar.com • ISO 9001:2008 Certified
WJTA-IMCA Expo Booth #1011 © SPIR STAR 2011
I nominate the following company, organization, or person as a candidate to receive a 2011 WJTA-IMCA Award
(please print or type full individual, company, or organization name):
is encountered inside a tube, the The change itself takes only 60 seconds — just
machine is able to allow one or unscrew the cartridge and screw in a new one. You'll
more flexible lances to slip in the also like our patented instant pressure dump and a
host of operator-friendly features.
machine, giving each flexlance the
time to clean its own tube. For productivity that quickly pays for itself, choose NLB
water jet accessories. Call 1-877-NLB-7988 or visit
Previously, the work was done www.nlbcorp.com.
with two operators at the same
time working side by side on the NLB. The Leader in Water Jet Productivity.
tubesheet, feeding the high pressure
#FDL3PBE 8JYPN .*twww.nlbcorp.com
hoses in by hand. MI: (248) 624-5555, TX: (281) 471-7761, NJ: (856) 423-2211,
LA: (225) 622-1666, CA: (562) 490-3277, e-mail: nlbmktg@nlbusa.com
F
Barton....................................www.barton.com............................pg. 23
low International Corporation has been recognized by Carolina Equipment
Microsoft® with the 2011 Microsoft Dynamics and Supply Co. (CESCO)......www.aquamiser.com.....................pg. 27
Customer Excellence Award for Global Implementation. Evo Corporation....................www.evocorp.net...........................pg. 34
The award was presented on April 11 at Convergence, GMA Garnet..........................www.garnetsales.com...................pg. 17
Microsoft’s Dynamics user conference in Atlanta, Georgia. Gardner Denver Water
Jetting Systems, Inc............www.waterjetting.com.....................pg. 7
Microsoft Dynamics AX is an enterprise-wide platform Guzzler..................................www.guzzler.com............................pg. 9
that contains financial, project tracking, inventory control, High Pressure
and supply chain management software. It was selected by Equipment Co.....................www.highpressure.com......... back cover
Flow to simplify and streamline its business information IGEMS Software....................www.igems.se...............................pg. 14
and operate as one company worldwide. International Waterjet
Parts, Inc.............................www.iwpwaterjet.com....................pg. 26
Flow International was honored for its strong commit- Jetstream of Houston, LLP....www.waterblast.com.......................pg. 5
ment and progress made in implementing Microsoft Dy- Kennametal...........................www.kennametal.com...................pg. 24
namics across multiple countries, currencies, languages MaxPro Technologies............www.maxprotech.com.................... insert
and business processes. Working with Microsoft Dynam- NLB Corp...............................www.nlbcorp.com..........................pg. 29
ics certified partner, Tectura Corporation of San Mateo, Peinemann Equipment..........www.peinemannequipment.com... pg. 11
California, Flow is implementing a multi-phased roll-out, SPIR STAR............................www.spirstarvalves.com................pg. 21
initially across eight countries, with over 400 system users, SPIR STAR............................www.spirstar.com..........................pg. 25
and six languages. Flow anticipates launching the system StoneAge, Inc........................www.stoneagetools.com.................pg. 3
within at least eight more countries and an additional four Stutes Enterprise
languages. Systems, Inc........................www.aquablasters.com.................pg. 13
TurtleSkin WaterAmor
“Microsoft Dynamics AX is fundamentally improving by Warwick Mills..................www.turtleskin.com.......................pg. 31
our company as it is improving our access to meaningful 21st International
data,” says Daric Schweikart, vice president and chief Conference on.......................www.bhrgroup.com
Waterjetting...........................www.vln-tech.com...................pg. 32, 33
information officer of Flow International.
Vacuum Truck
Rentals, LLC.......................www.vactruckrental.com...............pg. 21
For more information, visit www.FlowWaterjet.com.
VLN Building
Site for Live
Demos of
Equipment
Ottawa Tourism
1st Announcement
Wait for Announcement on Call
for Papers and Other Information
from BHR:
Contacts:
Sharon Harrison
sharrison@bhrgroup.co.uk
Or
Debbie Carrington
dcarrington@bhrgroup.co.uk VLN and BHR Invite Sponsorship
from Companies from all over the
WORLD
BHR Group Limited
The Fluid Engineering Centre
Sponsors get Excellent benefits
Cranfield, Bedfordshire MK43 0AJ
depending on the level of
United Kingdom
contribution, such as:
Tel: 44 (0) 1234 756512 • Advertisements in all Conference
Fax: 44 (0) 1234 750074 flyers, including Proceedings
Web: www.bhrgroup.com
• Complimentary Registrations
European Companies interested
in SPONSORING the Conference, • Complimentary and Preferred
please contact Sharon or Debbie. Space for Exhibition Booths
(only a limited space is available)
William Bloom
1 613 747-0107, Ext. 107
wbloom@vln-tech.com
Web: www.vln-tech.com
You
You Will
Will Remember That You
Remember That You
Were There!
WJTA-IMCA Welcomes New Members
Corporate Individuals Corporate Individual
OPTIONAL TRIP to NASA's Johnson Center, Sunday, Sept. 18.................$ 30.............$ 30......................$ 30..............$ 30.........= $________
Exhibit Hall/Live Demo Pass
Registration includes admittance to the exhibit hall, boot camp sessions, and live demonstrations on the day(s) that you are
registered; and the Industry Appreciation Reception on Monday (9/19).
Tuesday, September 20, and Wednesday, September 21........................$ 45.............$ 45......................$ 45..............$ 45.........= $________
Tuesday, September 20............................................................................$ 30.............$ 30......................$ 30..............$ 30.........= $________
Wednesday, September 21 ......................................................................$ 30.............$ 30......................$ 30..............$ 30.........= $________
Full Conference..............................................................................................$ 399.............$ 459......................$ 459..............$ 519.........= $________
Registration includes admittance to the Industry Appreciation Reception on Monday (9/19); and exhibit hall, boot camp sessions,
paper presentations and live demonstrations on Tuesday (9/20) and Wednesday (9/21). You will also receive one copy of the
Conference Proceedings on CD-ROM and two (2) lunch vouchers that can be used on Tuesday and Wednesday (one per day) at the
lunch counter located in the WJTA-IMCA exhibit hall.
Daily
Tuesday and Wednesday registrants will receive one (1) lunch voucher to be used that day at the lunch counter located in the
WJTA-IMCA exhibit hall, and a "50% off" coupon to use toward the purchase of the 2011 Conference Proceedings on CD-ROM.
MULTIPLE CORPORATE REGISTRATIONS (Applies to third and subsequent registrants from same company)
Full Conference.......................................................................................$ 359.............$ 419......................$ 419..............$ 479.........= $________
Combo .....................................................................................................$ 459.............$ 519......................$ 519..............$ 579.........= $________
WJTA-IMCA MEMBERSHIP (US, Mexico, Canada) $60 Individual $20 Student $400 Corporate................= $ ________
WJTA-IMCA MEMBERSHIP - International (all other countries) $80 Individual $40 Student $460 Corporate . ..............= $ ________