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Test Report issued under the responsibility of:

TEST REPORT
IEC 61730-2
PV Module Safety Qualification
Part 2: Requirements for testing

Report Reference No. ..................... : ULI-NABL(ELT)-MNRE-0054/2011


Date of issue..................................... : 2011-11-18
Total number of pages ...................... 36

Testing Laboratory ......................... : UL India Pvt. Ltd.


Address ............................................ : Whitefield, Bangalore, India
Applicant’s name ............................ : SURANA VENTURES LTD

Address ............................................ : 5TH FL , SURYA TOWERS , SP RD


SECUNDERABAD , AP 500003, INDIA

Test specification:
Standard ........................................... : IEC 61730-2 Ed. 1
Test procedure ................................. : N/A
Non-standard test method…………..: N/A
Test Report Form No...................... : IEC61730_2
Test Report Form(s) Originator ........ : UL India
Test item description .....................: Crystalline silicon terrestrial photovoltaic (PV) modules (Multi-
crystalline)

Trade Mark ....................................... :

Manufacturer .................................... : SURANA VENTURES LTD

Address ............................................ : Fab City Survey NO. 49,51,52 Raviryal Village


Maheshwaram Mandal, R.R. District
Andhra Pradesh Pin- 501359
Model/Type reference....................... : Model SVL 0230P
Ratings ............................................. : For the electrical rating for all models see Product Electrical Rating
table
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Testing procedure and testing location:

Test Laboratory:
Testing location/ address ...................... : UL India Pvt Ltd, Bangalore

Tested by (name + signature) ..... : Lakshmikanth Lakshmikanth


Approved by (+ signature) ........... : Dhevanthen.M.J

IEC61730_2
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Copy of marking plate

Summary of testing:

Tests performed (name of test and test clause): Testing location:


All tests required for application class A as UL India Pvt. Ltd.
listed in table 7 of IEC 61730-2.
Whitefield, Bangalore, India
Model SVL 0230P was used for test purposes and
is considered representative of the all the models
SVL 0210P, SVL 0215P, SVL 0220P, SVL 0225P
and SVL 0230P with same components. The
modules differ in output voltage, power and rating.

Qualification Test Sequence - As Received (IEC UL India Pvt. Ltd.


61730-2)
Whitefield, Bangalore, India
Visual Inspection (MST 01) (IEC 61730-2, 10.1)
Maximum Power Determination (IEC 61215 2nd UL India Pvt. Ltd.
Ed.: 10.2) Whitefield, Bangalore, India
Performance at STC and NOTC - Solar Simulator
UL India Pvt. Ltd.
(IEC 61215 2nd Ed.: 10.6)
Qualification Test Sequence - Control (IEC 61730- Whitefield, Bangalore, India
2) UL India Pvt. Ltd.
Visual Inspection - Follow Up (MST 01) (IEC 61730- Whitefield, Bangalore, India
2, 10.1)
Qualification Test Sequence - A (IEC 61730-2) UL India Pvt. Ltd.
Qualification Test Sequence - B (IEC 61730-2) Whitefield, Bangalore, India
Module Breakage Test (MST 32) (IEC 61730-2: UL India Pvt. Ltd.
10.10)
Whitefield, Bangalore, India
Qualification Test Sequence - C (IEC 61730-2)
Dielectric Withstand Test (IEC 61730-2: 10.6) UL India Pvt. Ltd.

IEC61730_2
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Ground Continuity Test (MST 13) (IEC 61730-2: Whitefield, Bangalore, India
10.4)
Accessibility Test (MST 11) (IEC 61730-2: 10.2) UL India Pvt. Ltd.
Initial Wet Leakage Test (IEC 61215: 10.15) Whitefield, Bangalore, India
UV Preconditioning Test (IEC 61215 2nd Ed.: UL India Pvt. Ltd.
10.10)
Whitefield, Bangalore, India
Thermal Cycling Test - 50 Cycles (IEC 61215 2nd
Ed.: 10.11) UL India Pvt. Ltd.
Humidity-Freeze Test (IEC 61215 2nd Ed.: 10.12) Whitefield, Bangalore, India
Robustness of Terminations Test (IEC 61215 2nd UL India Pvt. Ltd.
Ed.: 10.14)
Damp-Heat Test (IEC 61215 2nd Ed.: 10.13) Whitefield, Bangalore, India
Wet Leakage Current Test (IEC 61215 2nd Ed.: UL India Pvt. Ltd.
10.15) Whitefield, Bangalore, India
Mechanical Load Test (IEC 61215 2nd Ed.: 10.16)
Thermal Cycling Test - 200 Cycles (IEC 61215 2nd UL India Pvt. Ltd.
Ed.: 10.11) Whitefield, Bangalore, India
Hot-Spot Endurance Test (IEC 61215 2nd Ed.: UL India Pvt. Ltd.
10.9)
Whitefield, Bangalore, India
Impulse Voltage Test (MST 14) (IEC 61730-2: 10.5)
Cut Test (IEC 61730-2: 10.3) UL India Pvt. Ltd.
Accessibility Test (MST 11) (IEC 61730-2: 10.2) Whitefield, Bangalore, India
Visual Inspection Test - Follow Up (MST 01) (IEC UL India Pvt. Ltd.
61730-2, 10.1)
Qualification Test Sequence - C (IEC 61730-2) Whitefield, Bangalore, India
Bypass Diode Thermal Test (MST 25) (IEC 61215 UL India Pvt. Ltd.
2nd Ed.: 10.18) Whitefield, Bangalore, India
Temperature Test (MST 21) (IEC 61730-2: 10.7)
Reverse Current Overload Test (MST 26) (IEC UL India Pvt. Ltd.
61730-2: 10.9) Whitefield, Bangalore, India
Visual Inspection Test - Follow Up (MST 01) (IEC UL India Pvt. Ltd.
61730-2, 10.1)
Whitefield, Bangalore, India
Partial Discharge Test (MST 15) (IEC 61730-2,
11.1) UL India Pvt. Ltd.
Whitefield, Bangalore, India
UL India Pvt. Ltd.
Whitefield, Bangalore, India
UL India Pvt. Ltd.
Whitefield, Bangalore, India
UL India Pvt. Ltd.
Whitefield, Bangalore, India
UL India Pvt. Ltd.
Whitefield, Bangalore, India
UL India Pvt. Ltd.
Whitefield, Bangalore, India
UL India Pvt. Ltd.
Whitefield, Bangalore, India
UL India Pvt. Ltd.
Whitefield, Bangalore, India
UL India Pvt. Ltd.
Whitefield, Bangalore, India
UL India Pvt. Ltd.
Whitefield, Bangalore, India

IEC61730_2
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UL India Pvt. Ltd.
Whitefield, Bangalore, India
UL India Pvt. Ltd.
Whitefield, Bangalore, India
UL India Pvt. Ltd.
Whitefield, Bangalore, India
From other lab.
Summary of compliance with National Differences: N/A

IEC61730_2
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Test item particulars:


Accessories and detachable parts included in the Grounding hardware Tyco Electronics
1954381-1 with
evaluation .................................................................................. : additional hex nut. M5-12 Torque
1.7Nm
Bolt, Washer, Nut, Washer size M6
Mounting system used..............................................................:
Other options included..............................................................:
N/A
.................................................................................................:
Possible test case verdicts:
- Test case does not apply to the test object ................ : N/A
- Test object does meet the requirement ...................... : P (Pass)
- Test object does not meet the requirement ................ : F (Fail)
Abbreviations used in the report:
CTI – Comparative Tracking Index PD – Partial Discharge
FF – Fill factor RTI – Relative Thermal Index
Ipm – Maximum power current STC – Standard Test Conditions
Isc – Short circuit current TC –Thermal Cycling
MST – Module Safety Test Voc – Open circuit voltage
Pmax – Maximum power Vpm – Maximum power voltage

Testing:
Date of receipt of test item ............................................ : 10/18/2011
Date (s) of performance of tests ................................... : 08/16/2011 to 10/18/2011
General remarks:

This report shall not be reproduced except in full without the written approval of the testing laboratory.
The test results presented in this report relate only to the item(s) tested.
"(see remark #)" refers to a remark appended to the report.
"(see Annex #)" refers to an annex appended to the report.
Throughout this report a point is used as the decimal separator.
List of test equipment must be kept on file and available for review.

IEC61730_2
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General product information:

PV module type reference ............................................................. : PV Modules

Product Electrical Ratings at STC


SVL 0230P
Nominal maximum power (Pmax) ................................................ : 230W
Nominal open circuit voltage at (Voc) ........................................... : 36V
Nominal short circuit current at (Isc) ............................................. : 8.50A
Nominal maximum power voltage (Vpm) ...................................... : 29.0V
Nominal maximum power current (Ipm) ........................................ : 7.9 A

Product Safety Ratings


Maximum system voltage.............................................................. : 1000V
Maximum over-current protection rating ....................................... : 15A
Safety application class ................................................................. : B
Safety class in accordance with IEC 61140 .................................. : A
Fire safety class ............................................................................ : C
Recommended maximum series/parallel module configurations . :See manual

Scope of Module Safety Qualification Testing


Initial Module Safety Qualification
Extension of Module Safety Qualification
Original Test Report Ref. No ........................ :
Model differences and modification:
Change in cell technology Modification to junction box/el. termination
Modification to encapsulation system Change in cell interconnect materials/ technique
Modification to superstrate Change in el. circuit of an identical package
Increase in module size Higher or lower output by 10%
Modification to backsheet/substrate Removal of frame
Modification to frame/mounting structure

Note (1) Use the “General product information” field to give any information on model differences
within a product type family covered by the test report.
Note (2) Use the “General product information” field to describe the range of electrical and safety
ratings, if the TRF covers a type family of modules.
Note (3) Use Annex 1 to list the used materials and components of the module (manufacturer/supplier
and type reference)

IEC61730_2
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TEST SEQUENCES FOR MODULE SAFETY TESTING UNDER IEC 61730-2

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

3 APPLICATION CLASSES
The module has been evaluated for the following A P
Application Class (Class A, B, C) .............................:

REQUIRED TESTS DEPENDING ON THE APPLICATION CLASS


Application Module Safety Test
Class
A B C
Preconditioning tests:
X X X MST 51 Thermal cycling (TC50 or TC200)
X X X MST 52 Humidity freeze
X X X MST 53 Damp heat
X X X MST 54 UV resistance
General inspection test:
X X X MST 01 Visual Inspection
Electrical shock hazard tests:
X X - MST 11 Accessibility test
X X - MST 12 Cut Susceptibility test
X X X MST 13 Ground Continuity test
X X* - MST 14 Impulse Voltage test
X X* - MST 16 Dielectric Withstand test
X X - MST 17 Wet Leakage Current test
X X X MST 42 Robustness of terminations
Fire Hazard tests:
X X X MST 21 Temperature test
X X X MST 22 Hot spot test
X** - - MST 23 Fire test
X X - MST 26 Reverse current overload test
Mechanical stress tests:
X X X MST 32 Module breakage test
X - X MST 34 Mechanical load test
Component tests:
X - - MST 15 Partial discharge test
X X - MST 33 Conduit bending
X X X MST 44 Terminal box knockout test
Legend:
X Test required
- Test not required
* Different test levels for Application class A and B
** Minimum Fire Resistance Class C is necessary for building roof-mounted modules.

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

6 SAMPLING Pass
The modules tested (modules and laminate) Yes pass
were taken at random from a production batch
and subjected to manufacturer’s normal quality
control and inspection for safety testing
The modules tested (modules and laminate) -- N/A
were prototypes of a new design and not taken
from a production batch.
Preconditioning of test samples was performed -- N/A
within IEC 61215 or IEC 61646 performance
testing
Preconditioning of test samples was performed Yes Pass
separately from IEC 61215 or IEC 61646
performance testing
List of test samples
Sample No. Type/model Remark
1154764 SVL 0230P --
1154784 SVL 0230P --
1175598 SVL 0230P --
1175599 SVL 0230P --
1175600 SVL 0230P --
1175601 SVL 0230P --
1175602 SVL 0230P --
1175603 SVL 0230P --
1175604 SVL 0230P --
1175605 SVL 0230P --
1175606 SVL 0230P --
1175607 SVL 0230P --
1175608 SVL 0230P --
1175609 SVL 0230P --
1175610 SVL 0230P --
1175611 SVL 0230P --
1175612 SVL 0230P --
Supplementary information:
--

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

List of Test Equipment’s used.

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

9 PASS CRITERIA Pass


The module under evaluation was judged to have See appended Tables Pass
passed all safety qualification test. The test
samples met all of the criteria of each individual
safety test.
Supplementary information:
--

10 TEST PROCEDURES Pass


Safety qualification testing included the following
Module Safety Tests (MST) of IEC 61730-2:
10.1 MST 01  Visual inspection .................................. : See appended Table 10.1 Pass

10.2 MST 11  Accessibility test................................... : See appended Table 10.2 Pass

10.3 MST 12  Cut susceptibility test ........................... : See appended Table 10.3 Pass

10.4 MST 13  Ground continuity test .......................... : See appended Table 10.4 Pass

10.5 MST 14  Impulse voltage test See appended Table 10.5 Pass

10.6 MST 16  Dielectric withstand test ....................... : See appended Table 10.6 Pass

10.7 MST 21  Temperature test ................................. : See appended Table 10.7 Pass

10.8 MST 23  Fire test ................................................ : See appended Table 10.8 N/A

10.9 MST 26  Reverse current overload Test ............ : See appended Table 10.9 Pass

10.10 MST 32  Module breakage test .......................... : See appended Table 10.10 Pass

Component Tests
11.1 MST 15  Partial discharge test ........................... : See appended Table 11.1 *
11.2 MST 33  Conduit bending test ............................ : See appended Table 11.2 N/A
11.3 MST 44  Terminal box knockout test.................. : See appended Table 11.3 N/A
Supplementary information:

* Manufacture declared that the backsheet (substrate) is tested for Partial Discharge test by other lab. So
UL has not conducted this test.

Manufacture declared the the junction box is 1000V rated by other test lab.
--

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

Overview of MST items for each test sample


MST item Sample No.

10
--
--
--

--
1
2

4
5

6
7

9
Control module 1 -- -- -- -- -- -- -- -- -- -- -- -- --
MST 01  Visual inspection 1 2 3 4 5 6 7 -- -- -- -- -- -- --
MST 11  Accessibility test 1 2 3 4 5 6 7 -- -- -- -- -- -- --
MST 12  Cut susceptibility test -- -- 3 4 5 6 -- -- -- -- -- -- -- --
MST 13  Ground continuity test -- -- 3 4 5 6 -- -- -- -- -- -- -- --
MST 14  Impulse voltage test -- -- -- -- 5 -- -- -- -- -- -- -- -- --
MST 15  Partial discharge test -- -- -- -- -- -- -- -- -- -- -- -- -- --
MST 16  Dielectric withstand test -- -- 3 4 5 6 -- -- -- -- -- -- -- --
MST 17  Wet leakage current test -- -- 3 4 5 6 -- -- -- -- -- -- -- --
MST 21  Temperature test -- -- -- -- -- -- 7 -- -- -- -- -- -- --
MST 22  Hot-spot test -- -- -- 4 -- -- -- -- -- -- -- -- -- --
MST 23  Fire test -- -- -- -- -- -- -- -- -- -- -- -- -- --
MST 25 – Bypass Diode test -- -- -- -- -- -- 7 -- -- -- -- -- -- --
MST 26  Reverse current overload test -- -- -- -- -- -- 7 -- -- -- -- -- -- --
MST 32  Module breakage test 2 -- -- -- -- -- -- -- -- -- -- -- --
MST 33  Conduit bending test -- -- -- -- -- -- -- -- -- -- -- -- -- --
MST 34  Mechanical load test -- -- -- -- -- 6 -- -- -- -- -- -- -- --
MST 42 – Robustness of Termination -- -- -- 4 -- -- -- -- -- -- -- -- -- --
MST 44  Terminal box knock out test -- -- -- -- -- -- -- -- -- -- -- -- -- --
MST 51a  Thermal cycling test (TC50) -- -- 3 -- -- -- -- -- -- -- -- -- -- --
MST 51b  Thermal cycling test (TC200) -- -- -- -- 5 6 -- -- -- -- -- -- -- --
MST 52  Humidity freeze test -- -- 3 -- -- -- -- -- -- -- -- -- -- --
MST 53  Damp heat test -- -- -- 4 -- -- -- -- -- -- -- -- -- --
MST 54  UV preconditioning test -- -- 3 -- -- -- -- -- -- -- -- -- -- --
Fire Test -- -- -- -- -- -- -- 8 9 10 -- -- -- --
Legend:
Xn ····Test performed, where n gives the sequence of testing (n =1, 2 etc.)

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

Table MST 01  VISUAL INSPECTION PASS


10.1
Sample No. Position in test sequence:
Initial examination No Visible Damage PASS
Preconditioning: 
3 MST 54, MST 51b, MST 52
MST 12, Cut susceptibility test 
Final examination No Visible Damage PASS
Initial examination No Visible Damage PASS
Preconditioning: 
4 MST 53, MST 34
MST 12, Cut susceptibility test 
Final examination No Visible Damage PASS
Initial examination No Visible Damage PASS
Preconditioning: 
5, 6 MST 51a
MST 12, Cut susceptibility test 
Final examination No Visible Damage PASS
7 Initial examination No Visible Damage PASS
MST 21, Temperature test 
MST 26, Reverse current overload 
Final examination No Visible Damage PASS
Supplementary information:N/A
--

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

Table 10.2 MST 11  ACCESSIBILITY TEST PASS

Sample No. Position in test sequence:


3 Initial examination -- PASS
Preconditioning: 
MST 54, MST 51b, MST 52
MST 12, Cut susceptibility test 
Final examination -- PASS
4 Initial examination -- PASS
Preconditioning: 
MST 53, MST 34
MST 12, Cut susceptibility test 
Final examination -- PASS
5, 6 Initial examination -- PASS
Preconditioning: 
MST 51a, MST22
MST 12, Cut susceptibility test 
Final examination -- PASS
Supplementary information: N/A

Table MST 12  CUT SUSCEPTIBILITY TEST PASS


10.3
Applied force (N) .................................................. : 9N 
Sample No.
3 No visual evidence that the superstrate or substrate have been PASS
cut
No exposure of active circuitry of the module
Requirement of MST 13, MST 16, MST 17 are met
(see appended Tables 10.4, 10.6, MST17)
4 No visual evidence that the superstrate or substrate have been PASS
cut
No exposure of active circuitry of the module
Requirement of MST 13, MST 16, MST 17 are met
(see appended Tables 10.4, 10.6, MST17)

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

No visual evidence that the superstrate or substrate have been cut PASS
5
No exposure of active circuitry of the module
Requirement of MST 13, MST 16, MST 17 are met
(see appended Tables 10.4, 10.6, MST17)
Supplementary information:N/A

Table MST 13  GROUND CONTINUITY TEST PASS


10.4
Maximum over-current protection rating (A)......... : 15 
Current applied (A) .............................................. : 37.5 
Location of designated grounding point ............... : Two grounding holes on 
frames
Location of second contacting point ..................... : -- 
Sample No. Position in test sequence: Volatge (V) Resistance ()
3 Initial examination 0.099 0.0264 PASS
Preconditioning: 
MST 54, MST 51b, MST 52
MST 12, Cut susceptibility test 
Final examination 0.34 0.035 PASS
4 Initial examination 1.245 0.033 PASS
Preconditioning: 
MST 53, MST 34
MST 12, Cut susceptibility test 
Final examination 0.99 0.0264 PASS
5 Initial examination 0.198 0.005 PASS
Preconditioning: 
MST 51a, MST 22
MST 12, Cut susceptibility test 
Final examination 1.25 0.033 PASS
6 Initial examination 1.067 0.028 PASS
Preconditioning: -- -- 
MST 51a, MST 22
MST 12, Cut susceptibility test -- -- 
Final examination 1.14 0.03 PASS
Supplementary information: N/A

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

Table 10.5 MST 14  IMPULSE VOLTAGE TEST PASS

Maximum system voltage (V) ............................... : 1000 


Impulse voltage (V) .............................................. : 8000 
Thickness of conductive foil (mm) ....................... : 0.03 mm to 0.05 mm 
Sample No.
6 No evidence of dielectric breakdown or surface tracking PASS
observed
No evidence of major visual defects (See appended table
10.1)
Supplementary information: N/A

TABLE MST 16  DIELECTRIC WITHSTAND TEST PASS


10.6
Maximum system voltage (V d.c.) ....................... : 1000 
Test voltage applied (V d.c.) ................................ : 6000 
Minimum allowable insulation resistance (MΩ) ... : 20.29 
Sample No. Position in test sequence: Dielectric Insulation 
breakdown resistance
(MΩ)
3 Initial test ......................................... : No >24.34 PASS
MST 54, MST 51b, MST 52 Preconditioning
Intemediate test .............................. : No 1723, 1508, PASS
>24.34
MST 12, Cut susceptibility test MST
Final test ......................................... : No >24.34 PASS
4 Initial test No >24.34 PASS
MST 53, MST 34 Preconditioning
Intemediate test No >24.34 PASS
MST 12, Cut susceptibility test MST
Final test No >24.34 PASS
5 Initial test No >24.34 PASS
MST 51a, MST 22 Preconditioning
Intemediate test No >24.34 PASS
MST 12, Cut susceptibility test MST
Final test No >24.34 PASS
6 Initial test No >24.34 PASS
MST 14 Preconditioning

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

Intemediate test No >24.34 PASS


MST 12, Cut susceptibility test -- --
Final test No >24.34 PASS
Supplementary information: N/A

TABLE MST 21  TEMPERATURE TEST PASS


10.7
Sample No. .......................................................... : 7
Reference solar irradiance (W/m²) ...................... : 1000 W/m² 
Reference ambient temperature (°C) .................. : 40°C 
Module open-circuited
Measuring location: Component Normalised Component 
temperature temperature temperature
TOBS (°C) TCON (°C) limit (°C)
Front glass above center cell
(Note 1) 38.4 56.5 Reference --
Backsheet behind center cell --
(Note 2) 37.3 55.4 85C
Ambient air within J-box 32 50.1 Reference --

J-box cover inside surface 28.9 47 90C --

Back face sheet beneath J-box 39.6 57.7 85C --

Positive field wiring terminal 25.4 43.5 90C --

Positive field wiring lead inside junction box 37.9 56 90C --

Male connector 19.9 38 90C --

Female connector 24 42.1 90C --

Diode #1 case 34.3 52.4 85C --

Diode #2 case 32.1 50.2 85C --

Diode #3 case 32.4 50.5 85C --

Sealing compound around lamination(on the --


corner) 30.1 48.2 85C
Sealing compound inside J-box 44.3 62.4 85C --

Frame 27.4 45.5 90C --


Module short-circuited
Measuring location: Component Normalised Component 
temperature temperature temperature

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

TOBS (°C) TCON (°C) limit (°C)


Front glass above center cell --
(Note 1) 36.1 54.2 Reference
Backsheet behind center cell --
(Note 2) 34.8 52.9 85C
Ambient air within J-box 33.5 51.6 Reference --

J-box cover inside surface 30 48.1 90C --

Back face sheet beneath J-box 40.3 58.4 85C --

Positive field wiring terminal 25.6 43.7 90C --

Positive field wiring lead inside junction box 38.7 56.8 90C --

Male connector 20.1 38.2 90C --

Female connector 24 42.1 90C --

Diode #1 case 35.3 53.4 85C --

Diode #2 case 34.2 52.3 85C --

Diode #3 case 36.5 54.6 85C --

Sealing compound around lamination(on the --


corner) 29.6 47.7 85C
Sealing compound inside J-box 44.6 62.7 85C --

Frame 27.5 45.6 90C --


Supplementary information:

TCON = TOBS + (40°C – TAMB)

Temperature limits are given in Table 9 of IEC 61730-2.

TABLE MST 23  FIRE TEST Not fire


10.8 rated
Module fire resistance class (A, B, C) .................. : C 
No. of modules provided to create the test 2 
assembly ................................................................. :
Sample No. 
8,9 The module complies with the requirements for the fire
Pass
resistance class
Supplementary information: N/A

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

TABLE MST 26  REVERSE CURRENT OVERLOAD TEST PASS


10.9
Module over-current protection rating (A) ............. : 15 
Test current (A) ....................................................... : 20.25 
Range of applied voltage (V) ................................ : 40 
Test duration ........................................................ : 2 hours 
Sample No. 
7 No flaming of the module
No flaming or charring of the cheesecloth
Pass
No flaming of the tissue paper
MST 17 requirements fulfilled (see appended Table MST17)
Supplementary information: N/A

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

TABLE MST 32  MODULE BREAKAGE TEST PASS


10.10
Weight of impactor (kg) ........................................ : 45.5 
Thickness of sample (mm) ................................... : N/A 
Mounting technique used ..................................... : 
As declared in manual.

Module breakage.................................................. : No breakage


Breakage at 300 mm

Breakage at 450 mm
Breakage at 1220 mm
Weight of particles in case of breakage (g) .......... : 0.05 
Sample No.
2 Breakage occurred, but no shear or opening large enough for Pass
a 76 mm diameter sphere to pass freely has developed.
Disintegration occurred, but the ten largest crack-free particles
selected 5 min subsequent to the test didn’t weigh more in
grams than 16 times the thickness of the sample in
millimetres.
Breakage occurred, but no particles larger than 6,5 cm² have
been ejected from the sample.
Supplementary information: N/A

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

TABLE MST 17  WET LEAKAGE CURRENT TEST PASS


MST 17
Maximum system voltage (V) ............................... : 1000 
Test voltage applied VTEST (V d.c.) ....................... : 1000 
Module area A (m²) ................................................. : 1.65 
Resistivity of wetting agent (Ω·cm) ........................ : 3500 ohms·cm or less 
Average wetting agent temperature (°C) .............. : 22 °C ± 3 °C 
Sample No. Position in test sequence: Insulation Insulation 
resistance at resistance x A
VTEST (MΩ) (Mm²)
MST 54, UV Preconditioning PASS
MST 51b, Thermal Cycling (TC50)
3 121 24.34
MST 52, Humidity Freeze
MST 12, Cut Susceptibility
PASS
MST 53, Damp Heat
4, 117 24.34
MST 12, Cut Susceptibility

MST 51a, Thermal Cycling (TC200) PASS


5, 6 MST 22, Hot spot 132, 109 24.34
MST 12, Cut Susceptibility

PASS
7 MST 26, Reverse Current Overload 118 24.34

Supplementary information: N/A

11 COMPONENT TESTS PASS


11.1 MST 15  Partial discharge test ........................... : See appended Table 11.1 Module
manufac
tured
provided
the test
report of
the
substrat
e from
other
lab.
11.2 MST 33  Conduit bending test See appended Table 11.2 N/A
11.3 MST 44  Terminal box knockout tests See appended Table 11.3 N/A

IEC61730_2
Page 23 of 36

IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

TABLE MST 15  PARTIAL DISCHARGE TEST Client has provided


11.1 the test report from
other lab.
Manufacturer ........................................................ : 
Type reference ..................................................... : 
Materials and thicknesses .................................... : 

Ambient temperature (°C) .................................... : 


Relative humidity (%)............................................ : 
Sample No. PD inception voltage, Ui (V) PD extinction voltage, Ue (V)

Mean value of PD extinction voltage, Ūe,avg (V)....................................... :


Standard deviation of PD extinction voltage,  (V) ................................. :
Mean value minus standard deviation of PD extinction voltage (V) ........ :
Resulting maximum system voltage, USYS (V).................................... :
Supplementary information:

Calculation of maximum system voltage:

Safety factor F1 = 1.2 (Basic safety factor)


F2 = 1 (Hysteresis factor)
F3 = 1.25 (Additional safety factor: reinforced insulation)
Allowable maximum system voltage: USYS = 2 ・(Ue,avg – ) / (F1 x F2 x F3) V d.c.

IEC61730_2
Page 24 of 36

IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

TABLE MST 33  CONDUIT BENDING TEST N/A


11.2
Manufacturer and type reference of conduit......... : 
Trade size of conduit (mm) .................................. : 
Distance between the ends of the conduit in 
the box (mm) ........................................................ :
Distance between supports (mm) ........................ : 
Force load in accordance with Table 10 of 
IEC 61730-2 (N) ................................................... :
Sample No. 
No rupture of the attachment walls of the junction box
No separation of junction box from the conduit
Supplementary information:

Distance between supports = 760 mm + Distance between the ends of the conduit in the box

TABLE MST 44  TERMINAL BOX KNOCKOUT TEST N/A


11.3
Manufacturer of terminal box ............................... : 
Type reference ..................................................... : 
Number of knockouts in the junction box ............. : 
Force applied to knockout (N) .............................. : 44,5 N 
Knockout No. 
The knockout remains in place
The clearance between knockout and opening is < 0.75 mm
The knockout remains in place
The clearance between knockout and opening is < 0.75 mm
The knockout remains in place
The clearance between knockout and opening is < 0.75 mm
The knockout remains in place
The clearance between knockout and opening is < 0.75 mm
Supplementary information:

IEC61730_2
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IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

ANNEX 1: PRODUCT DESCRIPTION SHEET (MANUFACTURERS AND TYPE REFERENCES)

A1.1 MODULES TYPE/S


Multi crystalline Photovoltaic module SVL 0230P

A1.2 SOLAR CELL


Cell type reference ................................................ : SVL-P156B2-1650
Cell dimensions L x W (mm) ............................... : 156 X 156
Cell thickness (µm) .............................................. : 190
Cell area (cm²) ..................................................... : 243.36

A1.3 IDENTIFICATION OF MATERIALS


Front cover............................................................ : low Iron textured glass
Rear cover ............................................................ : Dymat PYE
Encapsulant .......................................................... : FC280P
Frame ................................................................... : extruded aluminum, anodized
Adhesive for frame .............................................. : PV 804
Adhesive for junction box ..................................... : PV 804
Potting material ..................................................... : N/A
Internal wiring ....................................................... : Solder plated copper ribbons used for
end ribbons and interconnect ribbons
Soldering material ................................................. : Sn 62% Pb 36% Ag 2%
Other ..................................................................... : The 1000V rating certificate from TUV
for junction box, cable and connector are
provided by the client.

A1.4 IDENTIFICATION OF COMPONENTS


Junction box……………..: Type PV100109, Manufactured by Amphenol Industrial
Operations, Rated 1000 V dc, 20 A max certified by TUV.
Cable……………..: Photovoltaic wire, Manufactured by Suzhou Baohing
Electric Wire & Cable Co Ltd, Rated Sunlight resistant,
90°C wet or dry, 1000 V certified by TUV.
Connector………….: type Helios H4, Manufactured by Amphenol Industrial
Operations, Rated 1000 V dc, 35 A max, with 12 AWG
cable certified by TUV.
Bypass diod………………: HY Electronics Corp., Type 15SQ040D, rated 20 A and 40
V (PIV), three provided inside the Junction box

A1.5 MODULE DESIGN –DIMENSIONS


Module dimensions L x W x H (mm) 1665 X 995 X 42

A1.6 MODULE DESIGN - MINIMUM DISTANCES


Page 26 of 36

IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

Between cells 2.2 mm


Between cell and edge of laminate 15.2 mm
Between any current carrying part and edge of 22.5 mm
laminate

A1.7 MODULE DESIGN - ELECTRICAL CONFIGURATION


Total number of cells 60
Serial-parallel connection of cells See manual.
Cells per bypass diode 20
No. of bypass diodes 3
Page 27 of 36

IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

ANNEX

ANNEX 1: MANAUL
ANNEX 2: PHOTOGRAPHS
ANNEX 3: DRAWINGS
Page 28 of 36

IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

Installation Safety Instructions Maintenance

Photovoltaic modules user manual

Please carefully read the following installation and safety instructions.


Non – compliance with these instructions may void the module warranty.

Purpose of this guide


This guide contains information regarding the installation and safe handling of SVL photovoltaic modules. All
instructions should be read and understood before attempting installation. If there are any questions, please contact us
for further information. The installer should confirm all safety precautions in the guide when installing modules. Before
installing a solar photovoltaic system, the installer should become familiar with the mechanical and electrical
requirements for photovoltaic systems. Keep this guide in a safe place for future reference.

GENERAL regulations. Obtain a building and/or electrical


permit where required.
 Installing solar photovoltaic systems requires
specialized skill and knowledge. The installer SAFETY PRECAUTIONS FOR INSTALLING A SOLAR
assumes all risk of injury, including risk of PHOTOVOLTAIC SYSTEM
electric shock. Module installation should be
performed only by qualified persons.  Solar modules produce electrical energy when
 All modules come with a permanently attached exposed to sunlight. DC voltages may exceed
junction box and Module installation should be 45 V on a single exposed module.
performed only by qualified persons.  Only connect modules with the same rated
 All modules come with a permanently
2
attached output current in series. If modules are
junction box and 4 mm wire terminated in connected in series, the total voltage is equal
Multi Contact PV connectors. to the sum of the individual module voltages.
 Each individual module can generate voltages  Only connect modules or series combinations of
greater than 45 volts (V) when exposed to modules with the same voltage in parallel. If
direct sunlight. Contact with DC voltage of 35 V modules are connected in parallel, the total
or more is potentially hazardous. Exercise current is equal to the sum of the individual
cautions when wiring or handling modules module currents.
exposed to sunlight.  Keep children well away from the system while
 When disconnecting wires connected to a transporting and installing mechanical and
photovoltaic module that is exposed to electrical components.
sunlight, an electric arc may occur. Arcs can  Completely cover all modules with an opaque
cause burns, start fires or otherwise create material during installation to prevent electricity
safety problems. Exercise caution when from being generated.
disconnecting wires on modules exposed to
sunlight.
 Photovoltaic solar modules convert light energy
to direct-current electrical energy, and are Do not wear metallic rings, watchbands, ear, nose
designed for outdoor use. Proper design of or lip rings or other metallic devices while
support structures is the responsibility of the installing or troubleshooting photovoltaic systems.
system designer and installer.
 Modules may be ground mounted, pole
mounted, or mounted on rooftops. Fire Class C.

Do not attempt to disassemble the module, and do


not remove any attached nameplates or
components. Doing so will void the warranty.

 Do not apply paint or adhesive to the module.

Do not use mirrors or other hardware to artificially


concentrate sunlight on the module.

 When installing modules, observe all applicable


local, regional and national codes and
Page 29 of 36

IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

 Observe all instructions and safety precautions


including with the mounting system to be used
with the module.
Use appropriate safety equipment (Insulated tools,  Do not drill holes in the glass surface of the
insulating gloves, etc.) approved for use on module. Doing so will void the warranty.
electrical installations.  Do not drill additional holes in the module frame.
Doing so will void the warranty.
 Observe the instructions and safety precautions  Modules must be securely attached to the
for all other components used in the system, mounting surface using four mounting holes
including wiring and cables, connectors, DC- for normal installation. If heavy wind or snow
breakers, mounting hardware, inverters, etc. loads are anticipated, additional mounting
 Use only equipments, connectors, wiring and points should also be used. Please see the
mounting hardware suitable for use in drawing below.
photovoltaic system.  The design load for individual module is 30
 Always use the same type of module within a lb/ft2. Site Load calculations are the
particular photovoltaic system. responsibility of the system designer or
 Under normal operating conditions, PV modules installer.
will produce more currents and voltages that  The module must be attached to a support rail
are different than those listed in the data sheet. using M6 Type stainless steel bolt, double
Data sheet values are applicable at standard washer and nut. Torque 8 N-m. The
test data. recommended stand off height is 6 in.
 Short-circuit current and Open-circuit voltages
should be multiply by a factor of 1.25 when  The mounting structure and hardware must be
determining component voltage ratings, made of durable, corrosion, and UV-resistant
conductor capacity, fuse sizes and size of material.
controls connected to the module or system ELECTRICAL INSTALLATION
output. Refer to Section 690-8 of the National
Electrical Code (NEC) for an additional Grounding
multiplying factor of 125 percent (80 percent  All module frames must be properly grounded.
de-rating) which may be applicable.
 Grounding is achieved through securement to
the array frame. The array frame shall be
General Installation notes grounded in accordance with NEC Article 250.
Also observe all local electric codes and
 Drainage holes must not be covered with the regulations.
part of the mounting system. The junction box  A bonding or toothed washer is required to
has a breather port which must be mounted make proper and reliable electrical grounding
facing downward and may not be exposed to connection with the anodized aluminum frame.
the rain. The junction box should be on the  Devices listed and identified for grounding
higher side of the module when it is mounted in metallic frames of PV modules are permitted to
order to orient the breather port correctly. ground the exposed metallic frames on the
 Do not lift the module by grasping the module’s module to grounded mounting structure. Per
junction box or electrical leads. NEC 250.136, electrical equipment secured to
 Do not stand, sit or lay on the module. and in electrical contact with a metal rack or
 Do not drop the module or allow objects to fall structure provided for its support and grounded
on the module. by one of the means indicated in NEC 250.134
 Do not place any heavy object on the module. shall be considered effectively grounded.
 Inappropriate transport and installation may  Consider using a lay-in lug, rated for outdoor
damage the module glass or frame. use (IIIso GBL4 DBT or equivalent), the
MECHANICAL INSTALLATION module grounding conductor is to be larger
than # 10 AWG.
Selecting the location  When using lay-in lugs, the grounding conductor
 Select a suitable location for installation of the should be inserted into the opening indicated in
module. the figure, and secured using the set screw.
 For optimum performance, the module must be
facing true south in northern latitudes and true
north in southern latitudes. General electrical installation
 For detailed information on optimum module  Do not use modules of different configurations in
orientation, refer to standard solar photovoltaic the same system.
installation guide or a reputable solar installer  This module is supplied with Multi Contact
or system integrator. connectors for electrical connections.
 The module should not be shaded at any time of  Refer to Section 690.31 of the NEC to determine
the day. appropriate types and temperature ratings of
conductors. Wiring 2 should have a cross
Do not install the module near equipment or in section area of 4 mm (minimum) and must be
location where flammable gases can be generated temperature rated at 90°C (minimum).
or collected.Selecting the proper mounting  Completely cover system module with an
structure and hardware opaque material to prevent electricity from
being generated while disconnecting
conductors.
Page 30 of 36

IEC 61730-1
Clause Requirement + Test Result - Remark Verdict

 Refer to Section 690.8 and 310 of the NEC to knowledge and experience and is believed to be
determine over current, conductor capacity and reliable, but such information including product
size requirements. specification (without limitations) and suggestions does
 In Canada, installation shall be accordance with not constitute a warranty, expressed or implied. SVL
CSA C22.1, Safety Standard for Electrical reserves the right to change the manual, the product,
Installations, Canadian Electrical Code, Part 1. the specifications, or product information sheets
 For best performance, ensure that positive and without prior notice.
negative DC wires run closely together
avoiding loops. Information about manufacturer:
 "Rated electrical characteristics are within
10 percent of measured values at Standard SURANA VENTURES LIMITED
Test Conditions of: 1000 W/m2, 25°C cell th
5 FLOOR,SURYA TOWERS, S.P. ROAD,
temperature and AM 1.5.
SECUNDERABAD-500 003. ANDHRA PRADESH,
INDIA
WARNING www.suranaventures.com
solar@surana.com
Electrical shock hazard! Do not touch bare
conductors or other potentially energized parts. Please consult your dealer or the manufacturer
concerning the warranty of your modules. If you have
MAINTENANCE any further questions we’ll gladly assist you.
Note: This manual can be subject to technical
 STPL recommends the following maintenance modifications without notice
items to insure optimum performance of the
module:
 Clean the glass surface of the module a s
necessary. Use water and a soft sponge or
cloth for cleaning. A mild, non-abrasive
cleaning agent can be used if necessary. Do
not use dishwasher detergent.
 Electrical and mechanical connection should be
checked periodically by qualified personnel to
verify that they are clean, secure and
undamaged.
 Problems should only be investigated by
qualified personnel.
 Observe the maintenance inspections for all
other components used in the system.

SHUTTING DOWN THE SYSTEM


 Completely cover system module with an
opaque material to prevent electricity from
being generated while disconnecting
conductors.
 Disconnect system from all other power sources
in accordance with instructions for all other
components used in the system.
 The system should now be out of operation and
can be dismantled. In doing so, observe the all
safety instructions as applicable to installation.

ELECTRICAL RATING OF THE CONCERNED


MODULES:
 The electrical ratings are provided with trailing
sheet of user manual.
 The electrical characteristics are within +/- 05 %
of the indicated value of Isc, Voc and Pmax
under Standard Conditions (irradiance of 1000
W/m2, AM 1.5 spectrum and a cell
temperature of 25°C/77°F)

DISCLAIMER OF LIABILITY
Because the use of this manual and the conditions or
methods of installations, operation, use and
maintenance of photovoltaic products are beyond our
control, we do not accept responsibility and expressly
disclaim liability for loss, damage or expense arising
out of or in any way connected with such installation,
operation, use or maintenance.
The information in this manual is based on our
Page 31 of 36

Mounting :

Mounting - The following mounting hardware is in combination with the following series. The applied torque is
8 Nm.

Model/Series Mounting hardware configuration


Number
Hardware Material Size
provided
All Bolt
Washer M6 1 (PER HOLE)
Stainless steel
Nut
Washer

ELECTRICAL DATA FOR SVL PV PANELS

Module type Crystalline Solar Photo Voltaic SVL 0230P


Open Short Rated Maxim
Rated Maximum Rated
Circuit Circuit Maximu um
Voltage System Current at
Model Voltage at Current m Power Series
at STC, Voltage, (V STC, (A
STC, (V at STC, at STC, Fuse,
(V dc) dc) DC)
dc) (A dc) (Watts) (A)
SVL 0005P 21.8 17.4 500 0.29 0.31 5 10
SVL 0010P 21.8 17.4 500 0.57 0.61 10 10
SVL 0020P 21.8 17.4 500 1.15 1.22 20 10
SVL 0030P 21.8 17.4 500 1.72 1.83 30 10
SVL 0040P 21.8 17.4 500 2.30 2.45 40 10
SVL 0050P 21.8 17.4 500 2.87 3.06 50 10
SVL 0060P 21.8 17.4 500 3.45 3.67 60 10
SVL 0070P 21.8 17.4 500 4.02 4.28 70 10
SVL 0080P 21.8 17.4 500 4.60 4.89 80 10
SVL 0090P 21.8 17.4 500 5.17 5.50 90 10
SVL 0100P 21.8 17.4 600 5.7 6.11 100 10
SVL 0105P 21.8 17.4 600 6.0 6.4 105 10
SVL 0110P 21.8 17.4 600 6.3 6.7 110 10
SVL 0115P 21.8 17.4 600 6.6 7.0 115 10
SVL 0120P 21.8 17.4 600 6.9 7.3 120 10
SVL 0125P 21.8 17.4 600 7.2 7.6 125 10
SVL 0130P 21.8 17.4 600 7.5 8.0 130 10
SVL 0135P 21.8 17.4 600 7.7 8.3 135 10
SVL 0140P 21.8 17.4 600 8.0 8.5 140 10
SVL 0150P 28.8 23 600 6.5 7.0 150 10
SVL 0155P 28.8 23 600 6.7 7.2 155 10
SVL 0160P 28.8 23 600 6.9 7.5 160 10
SVL 0165P 28.8 23 600 7.2 7.7 165 10
SVL 0170P 28.8 23 600 7.3 7.9 170 10
SVL 0175P 32.4 26.0 600 6.7 7.3 175 15
SVL 0180P 32.4 26.0 600 6.9 7.5 180 15
SVL 0185P 32.4 26.0 600 7.1 7.7 185 15
SVL 0190P 32.4 26.0 600 7.3 7.9 190 15
SVL 0195P 32.4 26.0 600 7.5 8.1 195 15
SVL 0200P 32.4 26.0 600 7.7 8.3 200 15
SVL 0210P 36 29.0 600 7.2 7.8 210 15
SVL 0215P 36 29.0 600 7.4 8.0 215 15
SVL 0220P 36 29.0 600 7.6 8.3 220 15
SVL 0225P 36 29.0 600 7.8 8.4 225 15
SVL 0230P 36 29.0 600 7.9 8.5 230 15
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-----------------------------------End of IEC 61730-2 ------------------------------------

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