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Introduction
S. Rastogi
Department of Materials, Loughborough University, Leicester- In semicrystalline polymers, crystalline regions are linked
shire LE11 3TU, United Kingdom by non-crystalline domains. Depending on the crystal-
E-mail: s.rastogi@lboro.ac.uk lisation conditions, chain stiffness, and molecular weight, a
S. Rastogi, D. R. Lippits, G. W. H. Höhne, P. J. Lemstra chain may traverse between crystals or fold back within the
Department of Chemical Engineering and Chemistry/ The Dutch parent lamella, thus influencing the number of entangle-
Polymer Institute, Eindhoven University of Technology, P.O. Box ments residing in the non-crystalline regions and their
513; 5600MB Eindhoven, The Netherlands
topology. This, in turn, has pronounced effects on chain
E-mail: s.rastogi@tue.nl
organisation, dynamics and melting, considered here for
S. Rastogi, Y. Yao, R. Graf, H. W. Spiess
Max-Planck-Institute for Polymers, Ackermannweg 10, 55128
a well studied flexible polymer - linear ultra high
Mainz, Germany molecular weight polyethylene of molar mass greater
Y. Yao than 106 g mol1 (UHMW-PE).[1,2,3]
Department of Physics, East China Normal University, North The chain topology can be also controlled by crystallizing
Zhongshan Road 3663, 200062 Shanghai, P. R. China the polymer from solution. Below a critical overlap
concentration, the entanglements are reduced to an extent Tm 131 8C, i.e., 5 8C lower than the experimentally
that the solution cast films can be drawn more than observed melting point of 136 8C. Furthermore, the high
150 times in the solid state.[4] Recently, we demonstrated melting temperature of 136 8C is lost on second heating
that careful synthesis with a single site catalyst produces PE where a melting temperature of 131 8C is measured, which
where the nascent crystals are highly disentangled. Similar now coincides with the prediction of the Gibbs-Thomson
to solution cast films, the films obtained on compression of equation.
the nascent crystals, below the melting temperature, can be The melting aspects involved in nascent, melt- and
drawn in the solid state more than 150 times.[3] Distinct solution-crystallised polymers cannot be explained by
morphological differences between solution crystallised and established thermodynamic concepts alone. Therefore, in
nascent crystallised ‘‘disentangled’’ crystals exist. While in this article we feature an extended investigation into the
the solution crystallised sample lamellae of 12.5 nm are melting behavior of these polymers. We correlate the time,
regularly stacked on top of each other that allows crystal as well as the temperature, required for melting with the
thickening,[5] whereas in the nascent sample, the regular chain topology in the non-crystalline regions. The intro-
stacking of lamellae is absent. In both cases, the solid-state duced kinetic aspect of melting is probed by different
drawability is lost once the ‘‘disentangled’’ crystals are melt experimental techniques: differential scanning calorimetry
crystallised. This loss in drawability is attributed to the (DSC), temperature modulated differential scanning calori-
increase in entanglements in the non-crystalline region of metry (TM-DSC), 1H and 13C NMR spectroscopy and
the semicrystalline polymer influencing the chain topology relaxometry. The key observation in our study is that, at
between the crystalline domains. Synthesis with the highly sufficiently low heating rates, disentangled nascent poly-
active heterogeneous Ziegler-Natta catalyst on the other ethylene melts can be prepared with unusual properties.
hand, yields nascent (entangled) UHMW-PE, which is less The lowest temperature where melting is observed
drawable in the solid state (7 times), indicating the influence corresponds to the value predicted by the Gibbs-Thomson
of the synthesis conditions on the chain topology in the non- equation. This indicates that topological constraints in the
crystalline region of the semicrystalline polymer. non-crystalline domains influence the melting of the
The melting temperatures of samples crystallised during crystalline regions in the semicrystalline polymer, an
polymerisation (nascent) or from a melt of the same observation which should hold for melting of polymer
polymer are distinctly different. For example, while the crystals in general.
nascent UHMW-PE, on heating at 10 8C min1, melts
around 141 8C, close to the reported equilibrium melting Experimental Part
temperature for polyethylene of 141.5 8C, crystals obtained Materials
via the solution route melt already at approximately 136 8C
and the melt crystallised sample at approximately 135 8C. To correlate the melting behavior of UHMW-PE to the chain
The high melting temperature for the nascent polymers has topology, four different samples were studied as specified in
Table 1. The two nascent grades differ in synthesis conditions and
been a subject of debate. Using electron microscopy and
catalyst type. The nascent entangled sample is a commercial grade
DSC, Engelen[6] et al. conclusively showed that the nascent
of Montell (1900CM) synthesised with a heterogeneous Ziegler-
crystals contained folded chains and displayed a lamellar
Natta catalyst. The nascent disentangled grade is synthesised at
thickness in the region of 12 nm. Thus, the high melting temperatures below the dissolution temperature of PE using a
temperature for nascent polymers was attributed to homogeneous metallocene catalyst.
successive thickening prior to melting. However, no The solution crystallised samples were obtained with the
experimental evidence of successive thickening was entangled nascent UHMW-PE on crystallisation from solution (for
provided. On the contrary, Kurelec et al. showed that, even example 1 wt.-% of UHMW-PE in decalin). Crystals thus obtained
on annealing close to the melting point for several hours, are disentangled and have been investigated in detail before.[5] The
the lamellar thickness of these nascent crystals does not melt crystallised samples were obtained by cooling the entangled
exceed 26 nm.[7,8] The melting temperature predicted melt at 10 K min1.
Tensile testing was used to investigate drawability of the
from the Gibbs-Thomson equation for polyethylene[9]
materials in the solid state below the melting point. In the
(Tm ¼ 414.2–259.7/l) for a lamellar thickness l of 26 nm is
following, we denote drawable materials (>150 times) as
131 8C.[10] Furthermore, the high melting temperature of
‘‘disentangled’’ and un-drawable (<7) materials as ‘‘entangled’’.
141 8C is lost on second heating, where a melting
temperature of only 135 8C was found.[10] A similar
Experimental Techniques
discrepancy was observed between the first and second
heating run of solution crystallised UHMW-PE, where the
Differential Scanning Calorimetry (DSC)
lamellae double their initial thickness upon annealing
below the melting temperature to a maximum of 25 nm.[5] DSC was performed using a standard Perkin-Elmer DSC-7. Samples
From the Gibbs-Thomson equation we again expect of 0.7–2.0 mg mass were weighed with a precision balance and
Table 1. Molecular properties and synthesis temperature conditions of the UHMW-PE samples.
encapsulated in standard (crimped) aluminium pans of known achieved by the rotor encoded REDOR (ReREDOR) technique.[13] For
mass. An identical empty pan was used as a reference. Nitrogen was the ReREDOR experiments, a commercial 2.5 mm MAS double-
purged at a rate of 25 ml min1. The DSC was calibrated using resonance probe was used at a spinning frequency of 25 kHz. The
indium and tin. same probe was used to study the chain diffusion between non-
crystalline and crystalline regions based on a 13C exchange type
Tensile Testing experiment[12,14] under MAS at 6 kHz. The 908 pulse length in
For draw ratio determination, dumb bell-shaped samples with a the 2.5 mm MAS probe was adjusted to 2.5 ms on both channels. The
gauge length of 10 mm and a width of 0.5 mm were used. Samples temperature of the bearing gas was varied for temperature
were drawn in the solid-state at a crosshead speed of 50 mm min1 dependent experiments.
at 125 8C. The draw ratio was determined by measuring the
Temperature Modulated Differential Scanning
separation of the ink marks prior and after the deformation.
Calorimetry (TM-DSC)
NMR Spectroscopy TM-DSC was performed using a standard Perkin Elmer DSC-7
1
H NMR experiments were carried out without sample rotation on a apparatus modified for temperature modulation.[15] For the TM-
DSC measurements, an underlying heating rate of 0.5 K min1 was
Bruker DMX spectrometer operating at a 1H NMR frequency of
500 MHz and equipped with a special 7 mm probehead that resists used, which was low enough to ensure good linearity and stability
temperatures above 150 8C. The transverse relaxation time T2 was during measurements. Time dependent temperature-modulated
measurements were performed in quasi-isothermal mode at
measured using a two pulse sequence 908-t-1808-t-aq with a
variable t time starting from t ¼ 2 ms. The 908 pulse length was 5 ms different temperatures (110 8C, 120 8C, 130 8C, 135 8C, 136 8C,
and the repetition time was 3 s, which proved long enough for 137 8C and 138 8C) at a frequency of 12.5 mHz. The temperature
quantitative measurements. The relaxation decay was charac- amplitude TA of 53 mK was kept low enough to ensure a linear
response. Before evaluation, the empty pan run (taking the same
terised by 60 data points at properly selected echo times. This pulse
sequence was chosen because it offered the possibility to both measuring parameters and phase position) was subtracted from
qualitatively as well as quantitatively analyse relaxation of the the curve of the sample to reduce surroundings and apparatus
influences. The measured (modulated) heat flow rate signal F(T,t)
non-crystalline and crystalline components. Temperature calibra-
tion was carried out by monitoring peak separation in the 1H NMR consists of two parts: the underlying part Fu(t) and the periodic part
spectrum of glycol and the melting-induced 1H NMR line Fper.(T,t). Gliding integration over one period provides the under-
lying part Fu(t) which, when subtracted from the total measured
narrowing of a series of compounds also employed as DSC
reference materials. 1H NMR spin-spin relaxation decays were signal, yields the periodic part Fper.(T,t). The ‘‘apparent’’ heat
obtained from the total integral of the spectra after Fourier capacity is calculated from the periodic part using a mathematical
procedure described in ref. [16].
Transformation, phase and baseline correction. The relaxation
decay was analyzed by a non-linear least-square fitting. The
relaxation times were determined by fitting the relaxation data
with a sum of two or three exponentials. From the determined
relaxation times below the melting point, appropriate t-delay Results and Discussion
times were chosen for real-time monitoring of the T2 relaxation by
12 data points. In this way it was possible to follow the changes in First Melting Point of Nascent UHMW-PE
the sample with 5 min intervals.
Figure 1 shows a standard DSC run of entangled and of
All solid state NMR[12] studies were performed on a Bruker
DSX spectrometer operating at 500 MHz 1H Larmor-frequency. disentangled nascent UHMW-PE. Independent of the
Advanced NMR recoupling techniques correlating isotropic che- synthesis route, no differences in the melting peak, onset
mical shifts observed under magic angle spinning (MAS) with and end temperatures exist, though the polydispersity and
motionally averaged 1H-13C heteronuclear dipole-dipole couplings the topological constraints (estimated by differences in the
were used to study the local chain dynamics in the samples. The drawability of the two samples in the solid state[9])
measurement of 1H-13C heteronuclear dipole-dipole couplings was generated during synthesis of the two samples are
Table 2. Activation energy determined from the Arrhenius plot shown in Figure 6 and Figure 7.
nm nm
Nascent entangled 4.3 1.0 (c) 1 600 370 202 50 260,0 6–10
2.4 0.2 (b) 900 90 110 10 260,0 4–5
0,0
Nascent disentangled 5.0 1.0 (c) 1 850 370 235 50 26 7–11
2.1 0.2 (b) 780 50 99 7 260,0 4
0,0
0.6 0.05 (a) 220 20 28 2 26 1
Solution-crystallised 4.2 1.0 (c) 1 560 370 197 50 250 6–10
0.7 0.05 (a) 250 20 32 2 250 1
a)
(a),(b),(c) refer to the three slopes determined from the Figure 6 and 7. Activation energies in the Table are determined from slopes in the
Figures.
temperatures above 136 8C via 2.1 0.2 103 kJ mol1 substrate and their cooperative diffusion and the activation
(slope (b)) to 0.6 0.05 103 kJ mol1 (slope (a)) for energy (c) refers to the breakdown of parts of the crystal by
temperatures below 136 8C, respectively. simultaneous randomisation of at least 7–8 stems.
The three activation energies suggests to consider three Contrary to the disentangled polymer, the entangled
different melt processes in the disentangled nascent polymer does not show slope (a), suggesting the absence of
UHMW-PE, assigned to detachment/removal of chain melting through consecutive detachment of single chain
stem(s) from the crystal, followed by the diffusion of the stems from the crystalline substrate. Apparently this
detached chain segment into the melt. From physical process is not possible in such samples due to the
chemistry it is known[24] that the molecular motion in constraints in the non-crystalline regions. However, the
liquids is an activated process and the viscosity follows an slopes of (b) and (c) of the entangled and the disentangled
Arrhenius type law. The detachment of stems from the samples are similar, indicating that melting of the
crystal can be seen as a dynamic process with activation entangled sample occurs in clusters of at least several
energy proportional to the number of CH2-groups involved. chain stems. Such a melting process further confirms the
The rate of desorption of molecules from any surface presence of topological constraints in the nascent
follows a similar law.[24] Within the frame of this model, the entangled UHMW-PE compared to the disentangled
lowest activation energy (a) can be assigned to a UHMW-PE.
cooperative detachment of only a couple of chain stems Figure 7 shows the measured time constants of the
from the crystal surface and their diffusion into the relaxation process for solution cast films at different
surrounding melt. The intermediate activation energy (b) temperatures. In the explored temperature region,
then refers to the simultaneous detachment of a larger similar to Figure 6, two distinct slopes (a) and (c) are
number of stems from the crystalline substrate and their observed. Slope (a) refers to the activation energy of
diffusion and finally the highest activation energy (c) refers 0.7 0.05 103 kJ mol1 required for the detachment and
to the cooperative breakdown of larger parts of the crystal diffusion of one chain stem of approximately 30 nm length,
lattice because of instability in the thermodynamic sense. a value in accordance with the measured crystal thick-
The low activation energies determined from the slopes (a) ness.[8] Slope (c) refers to the activation energy of
and (b) suggest the involvement of a ‘‘new melting’’ 4.2 1.0 103 kJ mol1, a value comparable to that of
behavior, whereas the slope (c) refers to the conventional the respective process in the nascent UHMW-PE. This high
(thermodynamic) melting at higher temperatures. activation energy is again assigned to the breakdown of the
More quantitatively, the activation energy (a) can be crystal lattice. The absence of the slope (b) in Figure 7
assigned to the detachment of a single stem 28 nm (this suggests that within the temperature region of 128 to
has been calculated considering the activation energy 130.5 8C melting in these solution cast films mainly occurs
for detachment of one CH2 group and its diffusion into the by removal of single chain stems from the crystal substrate.
melt equal to 2.7 kJ mol1 and the CC distance in the The lowest and the highest activation energies (repre-
orthorhombic lattice along the c-axis equal to 0.127 nm).[25] sented by slopes (a) and (c)) of the disentangled nascent
The intermediate activation energy (b) then refers to the sample in Figure 6 and the solution-crystallised sample in
simultaneous detachment of 3–4 stems from the crystalline Figure 7 are similar. The crystal thicknesses of the
1 1 Dm Ge 1
n
1
1 1 n
(3)
Tm Tm Dm Hr:u:
Melt Mechanism
Received: January 13, 2009; Revised: March 23, 2009; Accepted: [18] A. Toda, M. Hikosaka, K. Yamada, Polymer 2002, 43, 1667.
March 24, 2009; DOI: 10.1002/marc.200900025 [19] From T. Y. Cho, B. Heck, G. Strobl, Colloid Polym Sci. 2004, 282,
Keywords: differential scanning calorimetry (DSC); lamellar; 825, the calculated crystal thickness for the melting tempera-
melting point; NMR; polyethylene (PE) ture of 138.4 8C is 47 nm; this is also larger than the measured
thickness.
[20] Y. F. Yao, R. Graf, H. W. Spiess, D. R. Lippits, S. Rastogi, Phys.
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