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Intelligent LV switchboards
Antoine Jammes
Application: Gateway:
Set of functions executed using hardware and A product enabling data exchange between two
software. different communications networks, without local
processing.
Architecture:
Type of organisation for hardware and/or Intelligent:
software components in a system. Also the Designates a system with its own processing
manner in which functions and processing are power and a certain level of operating autonomy
distributed. with respect to the computer system to which it is
connected.
Bus:
LV:
Link used to exchange digital information
Low voltage.
between the various connected elements.
Master / slave:
Communications network: A master regularly polls its slaves and gives
Synonymous with «communications bus». them orders.
Connected device: MCC (Motor Control Centre):
Electronic device connected to the bus via a LV switchboard grouping the control and
communications interface. Sometimes also monitoring devices for several motors, valves,
referred to as a «station». etc.
CSMA (Carrier Sense Multiple Access): Power management:
Method providing random access to the Form of technical management specifically
communications network. intended for electrical distribution systems. The
CTM (Centralised Technical Management): intelligent LV switchboard is a major element in a
power-management system.
System grouping all the applications in a given
installation, for example process control, power Protocol:
management or building management. Sequence of rules that must be followed to
establish and maintain data exchange between
Decentralised processing: devices connected to a bus.
System in which a part of information processing
Real time:
is carried out as close as possible to the load.
Designates a control and monitoring system with
Dependability: response times compatible with the requirements
Concept encompassing reliability (of control and of the given process.
monitoring systems), availability (of devices, Stations:
machines), maintainability (of production Information processing devices connected to the
resources) and the safety of life and property. bus.
Distributed processing: Switchboard central unit:
Particular type of decentralised-processing Unit which centralises all the information
system in which processing is carried out in available in the switchboard and the direct
several processing units, each having a certain environment, processes the information and
degree of autonomy and capable of communicates with a supervision system, thus
communicating with the other units. making the LV switchboard intelligent.
In all buildings, regardless of the activity carried out inside, the distribution
of electrical power must today satisfy ever-increasing needs for
dependability and efficiency.
Energy must be available not only to ensure the comfort and safety of
users, but also to avoid the costs incurred by power failures.
Electrical installations must therefore be monitored and be capable of
reacting automatically to optimise power distribution. Information
processing makes this possible.
Already used in medium-voltage industrial and public-distribution
applications, digital control and monitoring is now becoming a reality for
low-voltage installations as well.
Starting with an analysis of needs, this «Cahier Technique» takes a close
look at how LV power distribution can be managed. Particular emphasis is
placed on decentralising and distributing intelligence in and around the LV
switchboard. Several examples of such installations are also provided.
Contents
1 Control and monitoring needs 1.1 Introduction p. 4
1.2 Needs p. 4
1.3 Functions p. 7
2 Current solutions 2.1 Currently used solutions p. 9
2.2 Advantages and disavantages of these solutions p. 10
3 Intelligent switchboards 3.1 Définitions - decentralised architecture and distributed
intelligence p. 12
3.2 Decentralisation of functions in an electrical installation p. 13
3.3 Advantages of decentralised architecture and distributed
processing p. 17
3.4 Conclusion on decentralised processing in a LV switchboard p. 18
3.5 A switchboard bus suited to electrical applications p. 20
4 Implementation examples 4.1 Computer centre p. 23
4.2 Hospital p. 24
5 Conclusion and prospects for the future p. 27
Bibliography p. 28
1.1 Introduction
For whatever type of application, whether in c digital control and monitoring of industrial
office buildings, banks, hospitals, supermarkets, processes.
airports, tunnels or industrial sites, the need to Due to the wide range of needs and significant
monitor and control electrical installations is technological progress over the last few years, a
increasingly prevalent, to ensure the following: number of solutions are today available when
c safety, designing systems to monitor and control
c availability of power, electrical installations. It is now possible to arrive
c optimisation of energy consumption and costs at a judicious balance between needs and the
(depending on the energy supplier's tariff corresponding solutions through the use of
schedules), digital communications buses and the
c reduction in operating and maintenance costs; integration of microprocessors in electrical
c ease of operation, equipment.
c maintainability and upgradeability of the
electrical installation. «Cahier Technique» n° 156 explains how to
design the power section of an electrical
Power management can today be implemented switchboard so that it satisfies needs concerning
by a Digital Control System (DCS) designed to dependability.
meet all the above needs.
The goal of this document is to discuss the
Power management may be combined with the
optimised design of power-management systems
management of other facilities:
in LV electrical installations.
c building management (access control, air-
conditioning and heating, anti-intrusion systems, The first step is to review the needs expressed
lighting …), by users and operators.
1.2 Needs
The needs of users and operators of electrical hand, in a hospital or a factory implementing an
installations are different, depending on whether industrial process, the most important need is
the building is intended for commercial, industrial continuity of service.
or infrastructural purposes. A hierarchy of needs Safety of life and property
may be established (see fig. 1 ). An electrical installation must distribute electrical
For example, in a small office building, the cost power while ensuring the safety of life and property.
of energy and ease of use of systems by non- A power-management system does not replace the
specialists are the foremost criteria. On the other primary protective functions (reflex-type devices).
Examples:
Time
Given its capacity to communicate as well as store c in industry, power failures result in production
and process data, it simply assists the operator by losses. For example, a ten-minute power outage
indicating the settings of protective devices, the in a Danone factory results in a production loss
type of fault that caused a device to trip and the of 20 000 cups of yoghurt.
status of the installation prior to the incident, etc. The need to ensure the availability of power has
Power management can, however, include overall led to a number of technological choices for
protective functions. For example, on IT systems, equipment (withdrawable or disconnectable
insulation-monitoring may be implemented to devices or switchboard units, switchboard forms,
warn the operator of a first fault. It is then possible etc.) and to the distinction in electrical
to identify and clear the fault without any break in installations between uninterruptible, high priority
the continuity of service (see fig. 2 ). and low priority circuits, with different choices for
Technological advances have made it possible for the system earthing arrangement.
operators to reduce the duration of a fault in an In this context, the job of a LV electrical
installation, thus reducing the probability of a switchboard is to manage the sources. To be
second fault occurring. Operators can check at effective, action taken when a problem occurs
any time the insulation measurements at different must be automatic and immediate.
points in the installation and even the evolution of Managing power failures is one function of
the insulation measurements over time. Preventive power-management systems.
maintenance therefore becomes a real possibility.
The insulation monitoring function is autonomous Energy costs
and may be considered a decentralised function in A constant concern for all companies is the need
the framework of a power-management system. to reduce the cost of energy. Reductions may be
achieved by working on two different factors, the
Availability level of consumption and the pricing system of the
Each field of activity has its own requirements energy supplier. To that end, in-depth knowledge
concerning continuity of service: is required on daily and seasonal fluctuations, as
c in hospitals, operating rooms and reanimation well as on power and consumption levels.
centres are designed to provide a high level of A measuring system providing digital data for
dependability, use on a supervision screen is required to
c in commercial buildings, the widespread use of monitor and analyse the above elements.
computer systems has led many people to use It is then possible to:
uninterruptible power supplies (UPS) installed v undertake action to improve the situation,
either locally for individual machines or more v check the effects of the action taken,
centrally for the supply of entire installations with v determine energy costs per workshop,
high-quality power, department, etc.
Availability
Conditional
preventive
Systematic
preventive
Corrective
Type of maintenance
fig. 3: operational availability as a function of the type of maintenance.
1.3 Functions
Satisfaction of all the above needs by a power- c Insulation monitoring and fault locating for IT
management system requires that a number of systems.
devices be installed in the electrical system,
generally speaking in order to: Information to plan and take action
c carry out a number of automatic actions, The purpose of the functions presented above is
c provide the operator, either locally or remotely, to make the main LV switchboard autonomous. It
with the information needed to plan ahead and is then capable of reacting to various situations
carry out the required work on the installation. to ensure continuity of service and optimal
These devices provide a number of functions, operating conditions.
not all of which are required in a given The second major type of function in an
installation. intelligent switchboard is the capacity to
communicate information for planning and taking
Automatic-control functions
action.
c Source management. Loads are supplied Information includes:
depending on the availability of power on the c the status of breaking devices (open or
different incomers (source changeover systems, closed),
normal and replacement sources, engine- c measurements (U, I, P, cos ϕ),
generator sets, etc.). c the settings of protective devices.
c Load shedding. Only priority loads are supplied
These functions require links to:
with power when demand exceeds the available
c a power-management system at a higher level,
level of power on the incomers (for example, when
in charge of managing the entire LV or MV
power is supplied by an engine-generator set). installation,
c Time management. To reduce consumption. c a local or remote control and monitoring
c Tariff schedule management. Installation station,
operation is organised to respect the terms of the c where applicable, secondary switchboards,
contract signed with the power distributor c where applicable, a process-control system.
(smoothing of peak power levels, special tariffs,
etc.). Before the operator can be informed and take
c Protection of the electrical distribution system. action (manually reconfigure the distribution
system, maintenance, comfort), the electrical
In large industrial installations, system
switchboard must first communicate with a
disturbances (transient voltage drops) may, due
higher-level system that can be consulted by the
to the presence of large motors, provoke transient
electrician and the person in charge of monitoring
instability phenomena. This function ensures the
operation of facilities in the building or factory.
necessary load shedding to avoid collapse of the
entire electrical distribution system. During normal operation, an intelligent
c Power-factor correction. This function (i.e. communicating) LV switchboard is useful in
manages the switching of capacitor banks. piloting and managing the electrical installation,
c Switchboard safety (over-temperature, internal but it is all the more so when «planning and
arcing, etc.). action» are required in a fault situation.
fig. 4: advantages and disadvantages of traditional solutions in meeting control and monitoring needs.
Company
management
Personnel
presence Engine- Machines
generator
sets
Variable-
Air-conditioning UPSs speed drive,
starter
Intelligent switchboards, as defined in the possible manner, whether for an entire installation
preceding chapter, are based on the concept of (power management), for a low-voltage
decentralised architecture with distributed switchboard or for a given outgoing circuit.
intelligence. Then the criteria determining the selection of an
After defining these terms, we will go into how the internal communications bus for
various functions of an electrical installation may the LV switchboard, suited to the given needs,
be decentralised and distributed in the best will be examined.
Solution 1. Solution 2.
Centralised system F1 F2 Centralised processing, F1 F2
(acquisition and processing). decentralised acquisition.
F3 F3
F4 F5 F4 F5
Solution 3. Solution 4.
Function F3 and F4 F1 F2 Distributed processing F1
decentralised. of functions F2 and F5.
F5
F2
F3 F4 F3 F4 F5
fig. 6: possibilities ranging from a fully centralised to a decentralised system with distributed intelligence.
Power-supply substation
Operator
can monitor,
Supervision issue orders
station and set parameters
G
LV switchboard
VAR Switchboard control
MLVS
central unit and monitoring
Configuration
console
Autonomous functions
for measurements and
control and monitoring
of outgoers
VAR
fig. 7: small to mid-sized installation with a control and monitoring system (power management), of which the major part is located in the MLVS.
Execute orders
Q1 Q2
MLVS 1
Transmit parameters
Store parameters
Issue and execute orders
Q3 Q4
MLVS 2
fig. 8: time management of outgoers, in a centralised system (CTM) and in a decentralised and distributed system (power management).
Generator-start order
GE
Presence Un
main LV
Presence Ur switchboard
central unit
fig. 9: example of source management. With this solution, the switchboard central unit manages the outgoers. Priority outgoers are
progressively reconnected during operation on an engine-generator set. Definition of outgoers as priority or non-priority is adjustable. Note that it
is not necessary to separate the busbars into two parts, thus eliminating the coupling device. Finally, this solution makes it possible to handle
multiple-incomer diagrams with great ease.
M Measure power
Control &
Monitoring
M1
Local
display
M3
Measurement
M2
Outgoer 3 closed
I1 = 125 A E = 327 kVAh
M4
Flexible implementation
Information User c Setting up a new site often takes place over
Maintenance Supervision relatively long periods. It is not uncommon that
room station for budgetary reasons, the remote supervision
Device position X X station is installed one or two years after
Faulty outgoer X X commissioning of the switchboards. The latter
Energy measurement X can, nonetheless, operate autonomously over
Outgoer not available (summary) X such long periods if decentralised processing is
v Disconnected/locked out X carried out locally.
v Not supplied X c When existing installations must be renovated,
Trip unit setting X upgrading can be spread out over several years.
Load shedding in progress X X Decentralisation makes the replacement of a
switchboard simpler. The new switchboard can
fig. 12: example of sorting information to be made be factory tested and a single serial link is all that
available to different users. is required to connect the new switchboard to the
control system.
Installation
supervision
station
Configuration
Source management
Switchboard
Central with load shedding
central
functions / reconnection
unit
Secondary
switchboards
Before selecting a suitable field bus, it is essential supplied by the utility, in the event of a utility
to fully comprehend the constraints weighing on failure, certain loads must be shed in a fraction
an electrical application, notably the information of a second, before the engine-generator set
flow, response times, the environment, etc. protective functions can react.
c Data flow capacity sized for the number of
Characteristics of an electrical application
measurements
c A naturally stable and continuous application Electrical measurements may result is a constant
The purpose of an electrical installation is to flow of information on the switchboard bus. The
distribute power to each load. The purpose of most common measurements concern voltages,
an LV switchboard is therefore to permanently currents, power levels and quantities of energy.
maintain the operational status of outgoers. Sizing of the bus therefore depends not only on
Opening of a device may be related to one of the the quantity of information that must be
following events: transmitted, but above all on how often the
v reaction of a protective device to an electrical
information must be transmitted:
fault,
v measurement values for currents or power
v operator intervention to isolate a circuit (for
levels may be used by the operator to monitor
servicing, to turn off the lights on a floor at the
the distribution system in real time and the
end of the day, etc.),
values may therefore have to be transmitted
v intervention of an automatic-control function to
every few seconds,
shed non-priority loads, for example, following
v values concerning the quantity of energy
the failure of the normal source.
The change in status of a device is therefore an consumed are required only every few minutes,
exceptional event. An electrical switchboard is at most, i.e. the frequency of transmission for
continuously in a naturally stable state. Note that these values is very low.
circuit breakers are by nature bistable devices. c Implementation constraints in an electrical
c Certain situations cause an information switchboard
avalanche Installation of a bus inside an electrical
On the other hand, certain situations may result switchboard must take into account the following
in an avalanche of information over very short constraints:
time periods. For example, following the failure v the bus must not be sensitive to the major
of the source supplying the switchboard, mono- electromagnetic disturbances that exist in a low-
stable devices such as contactors voltage switchboard,
simultaneously open and the automatic source v it must be easy to install during wiring of the
changeover and load-shedding functions issue switchboard and be easily modified during
orders to the circuit breakers. switchboard upgrades,
c Limited real-time constraints v the cost of each connection point, which is a
In an electrical installation, the response time of decisive element in selecting a bus in that a low-
the system to an event depends on the nature of voltage switchboard comprises great numbers of
the event: connection points.
v when the operator issues an order from the
Master/slave protocols are inadequate
supervision station, the system must respond
within an time delay that is «acceptable» to the For the solutions discussed in chapter 2, master/
operator, i.e. one or two seconds between slave protocols are commonly used. An example
confirmation of the order by the operator and the is ModBus (for further information, see «Cahier
change in status of the device displayed on the Technique» n° 147).
screen, For a basic automated switchboard, i.e. one that
v for source-changeover automatic-control manages only orders and acknowledgements, a
functions, no specific constraints concerning the master/slave protocol is sufficient to satisfy the
response time weigh on the application. The goal required functions. For example, given a
is simply to reduce to the strict minimum the time switchboard with 50 incomers and outgoers and
that the loads are not supplied with power. a polling time of 20 milliseconds for each one,
Response times of several hundred milliseconds approximately one second is required to poll all
are perfectly reasonable the incomers and outgoers. When an event
v if, during operation on an engine-generator set,
occurs (order from the supervisor or intervention
the rated output of the set is overrun, certain
of an automatic-control function in the
non-priority loads must be shed. The authorised
switchboard central unit), polling of the status of
overload time is indicated by the manufacturer of
the engine-generator set and depends on the each incomer or outgoer can be interrupted to
level of the overload. send the necessary orders.
In complex installations where local power But when the system functions require the
generation facilities are coupled with the power transmission of measurement values, the
Station 1 1 1 0 1 0 1 1 0
15 V
Line status
0V
Line monitoring OK OK OK OK OK OK OK OK
by station 1
_ _ _ OK OK Error
Line monitoring
by station 2
MV cubicle
Surveillance room
1 000 kVA
20 kV /
230 - 400 V
F
550 kVA G D
C
VAR
MLVS
E
C B
A A
A A A A A
VAR
UPSs
4.2 Hospital
Needs v The electrical installation is supplied by a
In a hospital, the continuity of electrical power 20 kV medium-voltage loop. The MV loop
service is critical. The example below deals with supplies three 1 000 kVA transformers which in
a mid-sized hospital. turn supply an LV distribution switchboard.
To provide optimum management of the v Two 400 kVA engine-generator sets can step
electrical distribution system and in compliance in to provide back-up power to certain electrical
with the expressed wishes of the operator: equipment in the hospital.
c Outgoers are divided into three categories, v Two UPSs supply the no-break and priority
«backed-up» (by a generator set), «priority» outgoers.
(protected by a UPS) and «no-break» (protected v The outgoers are grouped in three LV switch-
by a UPS and a generator set). Each incomer boards. The diagram in figure 17 makes clear the
and outgoer is monitored and may be remotely supply system for each outgoer in LV switchboard 1.
controlled from the supervisor;
c The entire installation is remotely supervised. c Organisation of power management
v A supervision station (supervisor) may be used
Implemented solution by the operator to monitor the installation, issue
c Electrical installation orders and set parameters.
2 x 400 kVA
GE GE
MV cubicle
Gen. MLVS
20 kV line
3 x 1 000 kVA MLVS 2 MLVS 3
20 kV / 230 - 400 V
transformer
Distribution No-break
MLVS MLVS
UPSs with
automatic
bypass
MLVS 1