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Received 12 May 2004; received in revised form 27 September 2004; accepted 29 September 2004
Available online 19 November 2004
Abstract
A one-step procedure to prepare chitosan beads by simultaneous cross-linking with glutaraldehyde and insolubilisation in 1.5 M NaOH
solution has been developed. The optimisation of the procedure was carried out by monitoring the evolution of the loss and storage moduli
of chitosan solutions (1.5% (w/v), in acetic acid 0.2 M) in the presence of different proportions of glutaraldehyde. Increasing the chitosan
molecular weight, glutaraldehyde concentration and/or process temperature from 20 to 37 ◦ C, a reduction of time to reach the gel point was
observed. The diameter of freshly prepared swollen beads was 3.2 ± 0.4 mm and, after drying 0.48 ± 0.18 mm. Swollen or previously dried
beads were loaded with metronidazole by immersion in 0.1% (w/v), drug solution in a phosphate buffer pH 7.5, purified water, 0.2 M acetic acid
or 0.1 M HCl. Beads synthesised at 37 ◦ C experimented faster swelling than the ones prepared at 20 ◦ C and even disintegrated in acetic acid.
The amounts of metronidazole loaded (ranging from 1 to 286 mg/g dried beads) increased with swelling capacity of beads. The release studies
carried out in 0.1 M HCl indicated that, regardless of the medium used to load the beads, all of them released the dose in less than 30 min. In
summary, applying this one-step procedure and choosing the adequate glutaraldehyde proportion, it is possible to obtain particles of chitosan
cross-linked with itself, which exhibit pH-sensitive swelling and which are able to release all the drug quickly into an acidic environment
such as the stomach. The results obtained also highlight the importance of the pH of the medium for modulating the amount of drug loaded
(it is remarkably greater at lower pHs) and the influence of temperature at which the beads are prepared on their tendency to disintegrate.
© 2004 Elsevier B.V. All rights reserved.
Keywords: Chitosan deacetylation; Chitosan cross-linking; Oscillatory rheometry; Metronidazole; Glutaraldehyde; Microparticles
0928-0987/$ – see front matter © 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.ejps.2004.09.013
78 R. Barreiro-Iglesias et al. / European Journal of Pharmaceutical Sciences 24 (2005) 77–84
Several procedures to prepare hydrogels (Berger et al., emental Analyzer (Fisons Instruments, UK). The degree
2004a,b) and microparticles (Peniche et al., 2003; Sinha of acetylation was calculated from the carbon/nitrogen ra-
et al., 2004) from chitosan have recently been revised. Most tio (C/N). The latter varies from 5.145 in completely N-
of the methods involve the use of organic solvents and the deacetylated chitosan to 6.861 in the fully N-acetylated chitin
formation of emulsions or coacervates; the cross-linking of (Kasaai et al., 2000). The degree of deacetylation was there-
the polymer taking place in a second step (Koseva et al., fore calculated according to:
1999; Kumbar et al., 2002). However, despite the numerous
C/N − 5.145
cross-linking methods described, few papers have focused DD = 100 − × 100 . (1)
on the characterisation of the kinetics of the forming net- 6.861 − 5.145
works (Mi et al., 2000) and on how the different variables of Intrinsic viscosity and molecular weight: The viscosity of
production influence the drug loading/release performance chitosan dispersions in 0.5 M acetic acid/0.25 M NaCl (0.02,
of the cross-linked systems (Gupta and Ravi Kumar, 2000; 0.04, 0.06, 0.08 or 0.10 g dL−1 ) at 25 ◦ C was measured in
Dini et al., 2003; Ko et al., 2003; Alsarra et al., 2004). The a Cannon-Fenske capillary viscometer (six determinations
cross-linking processes that involve covalent bonding to the per concentration). Intrinsic viscosity ([η], dL g−1 ) was esti-
amino groups, can alter the pH sensitivity of the network and mated by fitting Martin’s equation to the results thus obtained:
its capability to interact with oppositely charged molecules ηsp
and surfaces (Berger et al., 2004a). Thus, the degree of cross- log = log[η] + k[η]c (2)
C
linking is a key parameter for chitosan systems. Additionally,
since most covalent cross-linkers can have toxic effects above In this equation, c represents the polymer concentration in
a certain level (Ghanem and Ghaly, 2004), the improvement g dL−1 and k a constant.
of the yield of the cross-linking process—i.e. how to reach Mean molecular weights, M, were then estimated from the
a certain degree of cross-linking with the minimum amount [η] values using the Mark–Houwink equation:
of cross-linking molecules—would be useful to enhance the [η] = KM a (3)
safety of these systems.
The aim of this work was to develop a one-step proce- with constants K and a set to 2.14 × 10−3 and 0.657, respec-
dure to obtain chitosan beads by simultaneous covalent cross- tively (Rege and Block, 1999).
linking and precipitation in an aqueous medium by a simple Infrared spectroscopy: IR spectra were recorded over the
change in pH. To characterise the reaction with the cross- range 400–4000 cm−1 , in a Bruker IFS 66V FT-IR spectrom-
linker, the gelation of chitosan solutions with glutaraldehyde eter (Germany), using the potassium bromide pellet tech-
was monitored by the evolution of their viscoelastic prop- nique.
erties through oscillatory rheometry analysis at low angular X-ray spectroscopy: X-ray diffraction spectra of chitosan
frequencies. Then, chitosan beads were synthesised under were recorded in a Philips PW 1710 (Germany) at a rate of
various conditions selected from the rheological experiments. 1.5◦ 2θ/min, in the range between 5 and 40 ◦ 2θ, using Cu
Finally, the swelling and drug loading in different pH media K␣ radiation.
were analysed to elucidate the most adequate procedure to
obtain beads with a high drug dose and able to release all of 2.3. Rheological characterisation of the cross-linking
it in acidic environment. process
the gelation process. The time at which G and G crossover Table 1
Structural characteristics of the chitosans
(tan δ = 1) was arbitrarily chosen as the gelation time (tgel )
(Vogelsberger et al., 2000; Mours and Winter, 2000). Chitosan N (%) C/N DD (%) Intrinsic Molecular
viscosity weight
(dL g−1 )* (Da)*
2.4. Preparation of chitosan beads
Chit-F 7.07 5.55 76.2 9.55 (1.00) 359150
(11569)
To prepare the beads, 10 g of chitosan dispersion (1.5% Chit-I 7.84 5.41 84.6 5.90 (0.91) 172242
(w/v), in acetic acid 0.2 M) were mixed with 0.090 mL glu- (9971)
taraldehyde solution (25% (v/v), in purified water) for 30 s * Mean values (standard deviation); n = 6.
and then, were added drop wise (21-gauge needle) to a 1.5 M
NaOH solution (100 mL) equilibrated at 20 ◦ C (cold beads) DD and a greater molecular weight than Chit-I. The dif-
or 37 ◦ C (hot beads). After 15 min in this solution, the beads ferences in DD were also clearly seen in the FT-IR spectra
were washed for 3 days, without stirring, with purified wa- (Fig. 1); Chit-F featuring sharper amide bands at 1659 cm−1
ter at 20 ◦ C (cold beads) or 37 ◦ C (hot beads), changing the and at 1559 cm−1 , and a less intense primary amine band at
medium each 12 h in order to remove the unreacted glu- 1597 cm−1 . Chitosans may show three different morpholo-
taraldehyde and the excess of NaOH. gies: non-crystalline, hydrated crystalline, and anhydrous
crystalline, which can be identified by X-ray diffraction. The
2.5. Characterisation of chitosan beads peak at around 10◦ 2θ that appears in the Chit-F diffrac-
togram, in addition to the peak at 20◦ 2θ (Fig. 2), is charac-
2.5.1. Degree of swelling teristic of the hydrated crystalline structure and also of chitin
The swelling rates of desiccated beads (oven at 40 ◦ C) (Luyen and Huong, 1996), which may be related to its lower
in different aqueous media were followed using a zoom DD. The lack of this peak in the Chit-I is compatible with
stereo microscope Olympus (SZ-6045-TR-F) equipped with the anhydrous crystalline structure. Additionally, Chit-F par-
a colour videocamera DP12 (Olympus, Japan). The degree of ticles were clearer (completely white compared to the yellow
swelling was estimated as the ratio of the area of the projected
surface of the particles, analysed with DP-SOFT software,
compared to that of freshly prepared swollen beads.
Table 2
Influence of the volume of cross-linker solution (25% (w/v), glutaraldehyde
in purified water) added to 10 mL of chitosan solution (1.5% (w/v), in 0.2 M
acetic acid) on the rate of cross-linking at 20 ◦ C
Glutaraldehyde added Gel time (min)
(mL/10 mL)
Chit-F* Chit-I*
0.06 35 (1.5) 58 (1.6)
0.08 27 (1.1) 45 (0.5)
0.10 25 (0.8) 36 (0.9)
0.12 18 (0.5) 20 (0.5)
* Mean values (standard deviation); n = 3.
curs faster and the values of loss and storage moduli obtained al., 1999; Kumbar et al., 2002). Taking into account the rhe-
after 90 min are considerably higher (Fig. 3). As a result of ological data obtained during chitosan cross-linking process,
the increase in the cross-linking junctions, the gels formed it is foreseeable that, in the 15 min the beads remained in
in the test tubes were stiff, but exhibited a brittle charac- NaOH solution, those prepared at 37 ◦ C would have reached
ter. Therefore, an intermediate proportion of glutaraldehyde a greater cross-linking density than those formed at 20 ◦ C.
(0.090 mL/10 mL) was used to prepare the beads. This pro- During the subsequent washing in purified water, the reac-
portion can mean reaching the gel point in a relatively short tion with glutaraldehyde may also progress while some unre-
time at 20 ◦ C (30–40 min) and an even shorter time at 37 ◦ C acted glutaraldehyde molecules can diffuse out of the beads.
(less than 5 min). The diameter of fully swollen beads in purified water, after
It is interesting to note that despite the fact that it has been cross-linking and washing, was 3.2 ± 0.4 mm. No differences
reported that the reaction with glutaraldehyde is favoured in a in appearance were observed between the beads obtained at
neutral medium (Goycoolea et al., 2003), the results obtained 20 ◦ C and at 37 ◦ C, which indicates that the size is mainly
prove that in an acidic medium the reaction also progresses determined by the diameter of the needle used for dripping
properly. Since acetic acid is a better solvent for chitosan, the the chitosan dispersion.
gels are expected to have a more homogeneous structure than To analyse the influence of the solvent on the amount of
if they were prepared at a higher pH. metronidazole loaded, the beads (freshly prepared or previ-
ously dried) were immersed in drug solutions prepared in
3.3. Beads phosphate buffer pH 7.4, purified water, 0.2 M acetic acid or
0.1 M HCl. Significant changes in the degree of swelling were
The procedure developed provided spherical beads of ho- then observed for each type of chitosan beads depending on
mogeneous surface with no tendency to aggregate (Fig. 4). the temperature at which they were prepared.
Immersion in NaOH gives the forming beads a hydrophobic Immersion in acidic medium prompted a further swelling
surface that avoids the dispersion of chitosan in the medium. of the freshly prepared beads (2–3 times the diameter they
Compared to commonly used methods, this one-step proce- showed in purified water), especially in 0.2 M acetic acid,
dure avoids the use of organic solvents and emulsions, and due to ionisation of the neutralised hydrophobic surface of
is notably simpler and faster since the cross-linking occurs chitosan beads. The degree of swelling was always greater
as beads are being formed, not in a second step (Koseva et for the beads prepared at 37 ◦ C than for those obtained at
20 ◦ C.
In contrast, when the beads were removed from puri-
fied water, dried (final diameter 0.48 ± 0.12 mm and weight
0.37 ± 0.01 mg, each), and then re-immersed in purified wa-
ter, they just recovered approximately 10% (Chit-I beads) to
20% (Chit-F beads) of the initial volume (Fig. 5). This de-
crease in swelling may be attributed to the loss of water and
shrinking of the beads during the desiccation process at 40 ◦ C
that cause a strong reduction in the average distance among
cross-linking sites. This may promote a substantial incre-
ment in the actual cross-linking density of the beads, proba-
bly through additional interpolymeric hydrogen bonding, and
a change in the morphology of the network due to a decrease
in porosity (Capitan et al., 2000; Ghanem and Ghaly, 2004).
As a result, after the drying stage, the beads cannot swell in
purified water as much as freshly prepared ones. However,
when immersed in an acidic medium, chitosan amino and
imine groups begin to protonise as the medium penetrates
from the surface of the beads towards their core. Both 0.1 M
HCl and 0.2 M acetic acid solutions, despite their different
pH (around 1 and 5, respectively), provide an acidic envi-
ronment below the pKa of chitosan, 6.2–6.7 (Kasaai et al.,
2000). The ionisation causes the breakage of the hydrogen
bonds among the amino groups and an increase in osmotic
pressure inside the beads that induces a faster uptake of the
aqueous medium (Gupta and Ravi Kumar, 2000). According
to the Flory–Huggins theory, equilibrium degree of swelling
in a good solvent is controlled by the competition between the
Fig. 4. Chitosan beads as freshly prepared (A) and detail of the surface (B). factors that promote the swelling (such as volume interaction
82 R. Barreiro-Iglesias et al. / European Journal of Pharmaceutical Sciences 24 (2005) 77–84
Table 3
Amounts of metronidazole loaded by the beads (mg/g) in different media for 90 min
Chitosan State of the beads when loading Metronidazole solution medium
glutaraldehyde dispersions provide information useful to se- absorbing cellulose-based networks. Macromolecules 33, 430–437.
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