LAST SUMMERY OF IATF 16949-2016

 Acronym and Developed by “International Automotive Task Force”

 Then first edition published on 1st OCT 2016 Replaced by ISO/TS

16949-2009.

 Then journey of ISO9001 to IATF 16949-2016.

 We seen IATF based on ISO/TS 9001-2015 and Goals & its

Structure Body.

 Then we seen 6 key changes in IATF : 1)Risk based thinking.

2)Costumer Requirements.
3) First & second Party Audit.
4)Product safety.
5)Manufacturing Feasibility &
7) Warranty Management.

 We seen 3- Approaches in IATF :

1) Process Approach.
2) PDCA Approach &
3) Risk Based Thinking.

 ISO/TS 9001-2015 Based IATF &

Its Auditable & Non Auditable Clauses.

Nov-20
 7 QC TOOLS

7 QC TOOLS
AUTOMOTIVE QMS
TRANING SESSION

Nov-20
 ITRODUCTION

 Kaoru Ishikawa , a Japanese professor of engineering

originally developed the 7 Quality tools in the 1950s to
help workers of various technical backgrounds
implement effective quality control measures.

 7 QC Tools are also known as Quality Management

Tools.

 These graphical and statistical tools are used to

analyse and solve work related problems effectively.

 7QC tools widely applied by industry for product and

process improvements , and solve critical quality
problems.

 These statistical tools are very easy to understand and

Flow chart
can be implemented without any complex analytical
competence or skill.

Nov-20
 7 QC TOOLS benefits

 To analyze and solve quality problems effectively.

 Improve product and process quality.

 Enhance Customer satisfaction.

 Reduce cost due to poor quality.

 Helps in investigating the potential causes and real root cause of the problem for taking effective
countermeasures.

 Identify and reduce the process variation using the quality tools.

 Pareto QC tool helps to narrow down the quality problem using the 80/20 rule.

 Helps in identifying the various sources of variation present in the process.

 Improve the employee’s analytical and problem solving skills.

Nov-20
 THE LIST OF 7QC TOOLS ARE
1) Check Sheet.
 Used collecting , recording and analysing the data.

2) Cause and Effect diagram.

 It helps to identify all possible potential causes.

3) Histogram.
 A Pictorial representation of a set of data.

4) Pareto Chart.
 Narrow the problem area or prioritize the significant problems for corrective
measures

5) Control Chart.
 Graphical representation of the Process variations collected data.

6) Scatter Diagram.
 Find out the relationship between two variables.

7) Flowchart.
 Process flow diagram and Process Map.

Nov-20
 7 Tools Briefly explanation
1) Check Sheet
 The Check sheet is used for collecting , recording and analyzing
the data.
 Data collection is an important activity in the problem-solving
process as it provides a basis for further action.
 Data may be numerical observation and opinion.

Nov-20
 7 Tools Briefly explanation
2) Cause and Effect Diagram.
 It is also called as Ishikawa diagram and Fish bone diagram.
 It helps to identify all possible causes and select the best potential cause which contributes to the
problem.
 The brainstorming technique is used for potential cause identification.
 In brainstorming session all 4M and 6M factors are taken into consideration to identify the
potential causes.
 Factors are :
 1) Man,
2) Machine,
3) Method,
4) Material,
5) Measurement, &
6) Mother nature Or Environment.

Nov-20
 7 Tools Briefly explanation
3) Histogram
 A Histogram is a pictorial representation of a set of data.
 The most commonly used bar graph for showing frequency distributions
of data.
 Histogram frequency distribution chart is widely used in problem solving
process.

Nov-20
 7 Tools Briefly explanation
4) Pareto Chart
 The Pareto chart helps to Narrow the problem area or prioritize the significant problems for
corrective measure.
 The Pareto principle is based on the 80-20 rule.
 It means that 80 % of the problem are caused by 20 % of the few major cause which are often
referred to as Vital few.
 And the remaining 20% of the problems are caused by 80% of many minor causes which are
referred to as Trivial Many.

Nov-20
 7 Tools Briefly explanation
5) Control Chart
 A control chart is also known as the SPC chart or Shewhart Chart.
 It is a graphical representation of the collected data and it helps to monitor the process centering
or process behaviour against the specified or set control limit.
 A control chart is very powerful tool to disclose the source of Process Variations present in the
manufacturing processes.
 Tells when to take necessary action to eliminate the common or random and special causes of
variations.
 The control chart helps to measure and analyze the process capability and performance.

Nov-20
 7 Tools Briefly explanation
6) Scatter Diagram
 A Scatter Diagram is also known as Correlation chart or Scatter plot.
 A Scatter graph is used to find out the relationship between two variables or the relationship
between two sets of numerical data.
 Scatter graph shows a Positive or Negative correlation between two variables.

Nov-20
 7 Tools Briefly explanation
7) Flow Chart
 A Process Flow Chart is a diagram of the separate steps of a operations and process in sequential
order .
 Process flow diagram reflect the complete process from receiving to shipping of product.
 Identify outsourced operations on the flow diagram.
 Identify stations where special characteristics are verified.

Nov-20
 The end

THANK
YOU

Nov-20