1.1. HEAT TREATMENT? Heat treatment is a group of metalworking processes used to alter the physical, and sometimes chemical, properties of a material Heat treatment is the heating and cooling of metals to change their physical and mechanical properties, without letting it change its shape
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A heat treatment diagram
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1.2. THE PURPOSE OF HEAT TREATMENT
To strengthen (hóa bền) materials
To alter some mechanical properties such as improving formability (khả năng biến dạng), machining The most common application is metallurgical but heat treatment can also be used in manufacture of glass and many more materials
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2. PHYSICAL PROCESSES
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2.1. OVERVIEW
Metallic materials consist of a microstructure of
small crystals called "grains" or crystallites The nature of the grains (grain size, composition …) is one of the most effective factors that can determine the overall mechanical behavior of the metal
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2.1. OVERVIEW Heat treatment provides an efficient way to manipulate (điều khiển) the properties of the metal by controlling the rate of diffusion and the rate of cooling within the microstructure Heat treating is often used to alter the mechanical properties of a metallic alloy, manipulating properties such as the hardness, strength, toughness, ductility and elasticity PGS.TS. NGUYỄN NGỌC HÀ 8 Crystal of steel before and after quenching
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2.2. MECHANICS OF TREATMENT 1.The formation of martensite causes the crystals to deform intrinsically (Quenching)
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2.2. MECHANICS OF TREATMENT 2. The diffusion mechanism causes changes in the homogeneity of the alloy (Annealing, Normalizing …)
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2.3. TECHNIQUES OF HEAT TREATMENT 2.3.1. Annealing (Ủ)
Annealing involves treating steel up to a high
temperature, and then cooling it very slowly to room temperature, so that the resulting microstructure will possess high ductility but low hardness
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2.3.1. Annealing
Annealing is most often used:
to soften a metal for cold working to improve machinability, or to enhance properties like electrical conductivity
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2.3.1. Annealing
In ferrous alloys, annealing is usually
accomplished by heating the metal beyond the upper critical temperature (nhiệt độ tới hạn) and then cooling very slowly, resulting in the formation of pearlite
reduce the internal stresses created in a metal These stresses may be caused in a number of ways, ranging from cold working to non- uniform cooling
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2.3.2. Stress relieving
Stress relieving is usually accomplished by heating a metal below the lower critical temperature and then cooling uniformly
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2.3.2. Stress relieving
Stress relieving is commonly used on items
like air tanks, boilers and other pressure vessels, to remove all stresses created during the welding process
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2.3.3. Normalizing (Thường hóa) Normalizing involves heating steel above the upper critical temperature, and then keeping it at that temperature for a period of time, and then cooling it in air
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2.3.3. Normalizing The resulting microstructure is a mixture of ferrite and cementite which has a higher strength and hardness, but lower ductility (compared to annealing) Normalizing is performed on structural components that will be subjected to machining, because it improves the machinability of steels
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2.3.4. Quenching (Tôi)
Quenching is a process of cooling a metal at a
rapid rate This is most often done to produce a martensite transformation (in ferrous alloys). This will often produce a harder metal
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2.3.4. Quenching
To harden by quenching, a metal (usually steel
or cast iron) must be heated above the upper critical temperature and then quickly cooled The quenched hardness of a metal depends on its chemical composition and quenching method
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PGS.TS. NGUYỄN NGỌC HÀ 23 2.3.4. Quenching
Cooling speeds, from
fastest to slowest, go from brine (nước muối), polymer (i.e. mixtures of water + glycol polymers), fresh water, oil, and forced air PGS.TS. NGUYỄN NGỌC HÀ 24 • Process annealing Stress relieving PGS.TS. NGUYỄN NGỌC HÀ 25 2.3.5. Tempering (Ram)
Untempered martensitic steel, while very
hard, is too brittle to be useful for most applications A method for alleviating this problem is called tempering
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2.3.5. Tempering
This operation is performed on all steels that
have been hardened, in order to reduce their brittleness, so that they can be used effectively in desired applications. The hardness and strength obtained depend upon the temperature at which tempering is carried out PGS.TS. NGUYỄN NGỌC HÀ 27 2.3.5. Tempering
Higher temperatures will result into higher
ductility, but lower strength and hardness In practice, appropriate tempering temperatures are selected that will produce the desired level of hardness and strength
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Mechanical properties after tempering
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Tempering Temperature of Steel
Low-temperature tempering: 120 – 250oC
Medium-temperature tempering: 250 – 400oC
High-temperature tempering: 400 – 650oC
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3. SURFACE HARDENING
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3.1. OVERVIEW
In many engineering applications, it is
necessary to have the surface of the component hard enough to resist wear and erosion, while maintaining ductility and toughness, to withstand impact and shock loading (tải trọng va đập)
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3.1. OVERVIEW This can be achieved by local austenitizing and quenching, and diffusion of hardening elements like carbon, nitrogen into the surface Processes involved for this purpose are known as flame hardening (tôi ngọn lửa), induction hardening (tôi cảm ứng), nitriding (thấm nitơ), carburizing (thấm cacbon), carbonitriding (thấm C-N) … PGS.TS. NGUYỄN NGỌC HÀ 33 PGS.TS. NGUYỄN NGỌC HÀ 34 3.2. PROCESSES 3.2.1. Induction hardening
Induction hardening is a surface hardening
technique in which the surface of the metal is heated very quickly, using a no-contact method of induction heating
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PGS.TS. NGUYỄN NGỌC HÀ 36 3.2.1. Induction hardening
The alloy is then quenched, producing a
martensite transformation at the surface while leaving the underlying metal unchanged This creates a very hard, wear resistant surface while maintaining the proper toughness in the majority of the object
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3.2.2. Case hardening
Case hardening is a thermochemical diffusion
process in which an alloying element, most commonly carbon or nitrogen, diffuses into the surface of a monolithic metal The resulting interstitial solid solution is harder than the base material, which improves wear resistance without sacrificing toughness
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a. Carburizing
Carburizing is a process used to case-harden
steel with a carbon content 0.1 - 0.3 wt% C In this process steel is introduced to a carbon rich environment at elevated temperatures (900-950oC) for a certain amount of time
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a. Carburizing
Carburization is a diffusion-controlled process
The carbon can come from a solid, liquid or gaseous source Gas carburizing involves placing the parts in a furnace maintained with a methane-rich interior
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PGS.TS. NGUYỄN NGỌC HÀ 41 b. Nitriding
Nitriding heats the steel part to 480–620°C in
an atmosphere of dissociated ammonia The hardness is achieved by the formation of nitrides Nitride forming elements (Cr, Al, Mo …) must be present in steel for this method to work
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b. Nitriding
The advantage of this process is that it causes
little distortion, so the part can be case- hardened after being quenched, tempered and machined