Kelompok 8 - Ekonomi Teknik

Wahyu Rappe 05181079

Etni Jechonia Malchieli 05191022
Juan Figo Lumintang 05191037
Muhammad Iqbal Fitrianto 05191048

Case : Pra Rancangan Pabrik Sodium Silikat Berbahan Baku Natrium Hidroksida d
Lestiana A & Annisa Putri Wulandari

Spesifikasi Pompa
Kode Alat P-101 P-102 P-103
Suhu (oC) 30 90 90
Tekanan (atm) 1 1 1
Suction Pressure (lb/ft2) 2116.22 2116.22 2116.22
Discharge Pressure (lb/ft2) 2116.22 2116.22 2116.22
Material SS SS SS
Jumlah 1 1 1
Non Base Condition

Penentuan Equipment Cost

Size Factor :
𝑆=𝑄 〖 [𝐻] 〗 ^0.5

Pump Base Cost :

𝐶_(𝑃 𝑃𝑢𝑚𝑝)^0=exp⁡[12,1656+1,1448 ln⁡𝑆−0,0862 〖 (ln⁡〖 𝑆 ) 〗〗 ^2]

Pump Non-Base Cost :

𝐶_𝑃=𝐶_𝑃^0 𝐹_𝑇𝑃 𝐹_𝑀

Power Consumption Equation :

Jumlah Unit Q H S C0ppump

Unit
 Unit
1 6.28362 0.014 5.2529 14.4015581
$16,736.03
unit gpm ft /s
3
ft gpm.ft
Intake
Jumlah Unit Q H S C ppump
0
Unit

1 4.73470767 0.010549 11.667 16.1723365

$15,476.03
unit gpm ft /s
3
ft gpm.ft
Intake
Jumlah Unit Q H S C ppump
0
Unit

1 20.3095575 0.04525 263.5467 329.707824

$4,563.24
unit gpm ft3/s ft gpm.ft
*) Penentuan Equipment Cost

Penentuan Bare Module Costing

*) Untuk Non Base Condition

Jika Basis CI (2013) 567.3

Cost Index 2025 723.125

No Unit CP Cp (Cost Index) F0BM

Pompa $33,472.05 $42,666.10 3
1 P-101
Motor $388.682 $495.44 1.5
Pompa $30,952.05 $39,453.91 3
2 P-102
Motor $652.837 $832.16 1.5
Pompa $9,126.48 $11,633.32 3
3 P-103
Motor $4,658.53 $5,938.13 1.5
Total CBM
CTM
Natrium Hidroksida dan Silika Dengan Kapasitas 12.000 ton/tahun - TA Annisa

Fractional Efficiency :

Motor Efficiency :
) 〗〗 ^2]

Motor Base Cost :

𝐶_(𝑃 𝑀𝑜𝑡𝑜𝑟)^0=exp⁡[5,9332+0,1689 ln⁡〖𝑃 _𝐶 〗− 0,110056 〖 (ln⁡〖 𝑃

Motor Non Base Cost :

𝐶_𝑃=𝐶_𝑃^0 𝐹_𝑇

Intake Reactor Pump (P-101) : Mengalirkan Larutan NaOH 50%

FTP FM CP Pump PB hm hp r
 0.973309087578 1332.2
1 2 $ 33,472.05 79.91% 8%
hp kg/m3
Intake Rotary Drum Filter Pump (P-102) : Mengalirkan Sodium Silika Fase Liquid
FTP FM CP Pump PB hm hp r
9.529534818061 2610
1 2 $ 30,952.05 86.27% 3%
hp kg/m3
Intake Crystallizer Pump (P-103) : Mengalirkan Produk Sodium Silika Fase Liquid
FTP FM CP Pump PB hm hp r
87.95718255829 2610
1 2 $ 9,126.48 90.63% 30%
hp kg/m3

Ftube FM FP CBM
0.3 1.9 1 $ 174,461.69
1 1 $ 743.17
0.3 1.9 1 $ 161,327.03
1 1 $ 1,248.24
0.3 1.9 1 $ 47,568.66
1 1 $ 8,907.20
$394,255.98
$465,222.06
A Annisa

〗− 0,110056 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^2+0,071413 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^3−0,0063788 〖 (ln⁡〖 𝑃 _𝐶) 〗

r Pc C0pmotor FT CP Motor Cp Total

 82.5964 1.218
$ 388.68 1 $ 388.68 $33,860.74
lb/ft3 hp
quid
r Pc C0pmotor FT CP Motor Cp Total
161.82 11.047
$ 652.84 1 $ 652.84 $31,604.89
lb/ft3 hp
quid
r Pc C0pmotor FT CP Motor Cp Total
161.82 97.047
$ 4,658.53 1 $ 4,658.53 $13,785.01
lb/ft3 hp
063788 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^4]
Spesifikasi Belt Conveyor
Kode BC-101
Kapasitas 32
Tipe Conveyor type belt
Suhu (oC) 35
Tekanan (atm) 1
Panjang Belt (m) 20.1168
Lebar Belt (m) 0.356
Kecepatan (m/min) 30.479
Power (hp) 0.04
Jumlah 1

Penentuan Equipment Cost

Conveyor Cost : Motor Cost :
Metode Seider
𝐶_𝑃^0=exp⁡[5,9332+0,1689 ln⁡〖𝑃 _𝐶 〗− 0,110056 〖 (ln⁡
𝐶_𝑝=24,4𝑊𝐿

Metode Turton

Belt Conveyor (BC-101) : Alat Transportasi Sodium Silikat (Solid Phase) menuju Sto
Jumlah unit W L Pc Cpconveyor FT
Unit

1 14.015748 66 0.04 0.029828

$22,570.96 1
unit Inch ft hp kW

Penentuan Bare Module Costing

*) Untuk Non Base Condition

Jika Basis CI (2013) 567.3

Cost Index 2025 723.125

No Unit CP Cp (Cost Index) F0BM Ftube

Conveyor $22,570.96 $28,770.71 2.4 0.03
1 BC-101
1 BC-101
Motor $3.263 $4.16 2
Total CBM
_𝐶 〗− 0,110056 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^2+0,071413 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^3−0,0063788 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^4]

(Solid Phase) menuju Storage

Cp0Motor Cp Motor CpTotal
$3.26 $3.26 $22,574.2

FM FP CBM
1 1 $ 69,049.71
1 1 $ 8.32
$ 69,058.03
 Spesifikasi Screw Conveyor
Kode Alat SC-101 SC-102 SC-103 SC-104
Suhu 30 30 70 36
Tekanan 1 1 1 1
Panjang (ft) 16 16 16 16
Diameter (in) 9 9 9 9
S (rpm) 6 11 13 13
Power (hp) 0.101 0.167 0.302 0.302
Jumlah 1 1 1 1

Penentuan Equipment Cost

Conveyor Cost :

𝐶_𝑝=80𝐷𝐿^0,59

Motor Cost : Open Drive

𝐶_𝑃^0=exp⁡[5,9332+0,1689 ln⁡〖𝑃 _𝐶 〗− 0,110056 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^2+0,071413 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^3−0,0063788 〖 (ln⁡〖

Screw Conveyor (SC-101) : Membawa NaOH padat menuju Mixer

Jumlah unit D L Pc Cpconveyor FT
Unit

1 9 16 0.101 0.0753157
$3,696.3 1
unit Inch ft hp kW
Screw Conveyor (SC-102) : Membawa Silika padat menuju Reactor
Jumlah unit D L Pc Cpconveyor FT
Unit

1 9 16 0.167 0.1245319
$3,696.3 1
unit Inch ft hp kW
Screw Conveyor (SC-103) : Membawa Sodium Silikat Padat menuju Rotary Dryer
Jumlah unit D L Pc Cpconveyor FT
Unit

1 9 16 0.302 0.2252014
$3,696.3 1
unit Inch ft hp kW
Screw Conveyor (SC-104) : Membawa Sodium Silika Padat Menuju Silo
Jumlah unit D L Pc Cpconveyor FT
Unit

1 9 16 0.302 0.2252014
$3,696.3 1
unit Inch ft hp kW

Penentuan Bare Module Costing

*) Untuk Non Base Condition
Jika Basis CI (2013) 567.3
Cost Index 2025 723.125

No Unit CP Cp (Cost Index) F0BM Ftube

Screw $3,696.27 $4,711.55 2.2 0.03
1 SC-101
Motor $50.943 $64.94 2
Screw $3,696.27 $4,711.55 2.2 0.03
2 SC-102
Motor $121.937 $155.43 2
Screw $3,696.27 $4,711.55 2.2 0.03
3 SC-103
Motor $229.868 $293.01 2
Screw $3,696.27 $4,711.55 2.2 0.03
4 SC-104
Motor $229.868 $293.01 2
Total CBM
〗〗 ^3−0,0063788 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^4]

adat menuju Mixer

Cp0Motor Cp Motor CpTotal
$50.94 $50.94 $3,747.21
dat menuju Reactor
Cp0Motor Cp Motor CpTotal
$121.94 $121.94 $3,818.20
Padat menuju Rotary Dryer
Cp0Motor Cp Motor CpTotal
$229.87 $229.87 $3,926.13
ka Padat Menuju Silo
Cp0Motor Cp Motor CpTotal
$229.87 $229.87 $3,926.13
FM FP CBM
2.25 1 $ 16,378.53
1 1 $ 129.87
2.25 1 $ 16,378.53
1 1 $ 310.86
2.25 1 $ 16,378.53
1 1 $ 586.02
2.25 1 $ 16,378.53
1 1 $ 586.02
$ 16,508.40
 Spesifikasi Crystallizer
Kode Alat CR-101
Suhu ( C)
o
90
Volume (ft3) 57.181
Kapasitas (kg/jam) 2443.612
Tipe Continuous Cooling Walkers
Bahan Stainless Steel 304
Waktu Kristalisasi 1
L (ft) 12.128
D (ft) 3.465
Power 5.7
Jumlah 1

Penentuan Equipment Cost

Crystallizer Cost :
𝑪_𝒑=𝟏𝟔,𝟒𝟒 𝑳^(𝟎,𝟔𝟕)

Motor Cost : Open Drive

𝐶_𝑃^0=exp⁡[5,9332+0,1689 ln⁡〖𝑃 _𝐶 〗− 0,110056 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^2+0,071413 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^3−0,0063788 〖 (ln⁡〖 𝑃 _𝐶

Crystallizer (CR-101) : Mengkristalisasi Sodium Silikat Liquid

Jumlah unit L Pc Cpconveyor FT Cp0Motor
Unit

1 12.128 5.7 4.25049

$87.5 1 $498.58
unit ft hp kW

Penentuan Bare Module Costing

*) Untuk Non Base Condition

Jika Basis CI (2013) 567.3

Cost Index 2025 723.125
No Unit CP Cp (Cost Index) F0BM Ftube
Crystallizer $87.51 $111.54 2.06
1 CR-101
Motor $498.576 $635.52 2
Total CBM
〗 ^3−0,0063788 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^4]

kat Liquid
Cp Motor CpTotal
$498.58 $586.08
FM FP CBM
$ 229.78
1 1 $ 1,271.05
$ 1,500.83
Spesifikasi Ball Mill
Kode Alat BM-101
Ball Charge (Ton) 0.8
W (kg/jam) 1515.2
Tipe Marcy Ball Mill
Suhu (oC) 30
Tekanan (atm) 1
Ukuran Mill (ft) 3x2
Kecepatan (rpm) 35
Power (hp) 5
Jumlah 1

Penentuan Equipment Cost

Ball Mill Cost : Include motor and drive

𝐶_𝑝=64,640 𝑊^0,69

Ball Mill (BM-101) : Menghaluskan produk menjadi ukuran seragam 200 mesh
Jumlah unit W Pc Cp
Unit

1 1.5152 5 3.7285 Include Ball Mill

$97.9
unit ton/jam hp kW

Penentuan Bare Module Costing

*) Untuk Non Base Condition

Jika Basis CI (2013) 567.3

Cost Index 2025 723.125

No Unit CP Cp (Cost Index) F0BM Ftube

Ball mill Include
1 CR-101 $97.94 $1.27 2.8 0.25
Motor
Total CBM
ragam 200 mesh
CpTotal
lude Ball Mill
$97.94

FM FP CBM

1.25 1 $ 3.94

$ 3.94
Spesifikasi Silo
Kode Alat S-101 S-102 S-103
Kapasitas (ft )
3
1.545 875 673
Suhu (oC) 30 30 30
Tekanan (atm) 1 1 1
ID (in) 135.6 131.94 83.98
OD (in) 135.9 132.27 84.28
Tinggi Silinder (in) 194.38 263.89 167.96
Tebal Silinder (in) 0.2 0.18 0.2
Tinggi Head Bawah (in) 48.78 66.17 42.2
Tebal Head Bawah (in) 0.19 0.18 0.25
Tinggi Head Atas (in) 2.15 2.16 2.15
Tinggi Total (in) 254.32 332.22 212.31
Material CS CS CS
Tipe Vessel Vertical Vertical Vertical
Jumlah (unit) 2 3 1

Penentuan Equipment Cost

Menentukan W :
𝑊=𝜋(𝐷_𝑖+𝑡_𝑠 )(𝐿+0,8𝐷_𝑖 ) 𝑡_𝑠 𝜌

Menentukan Silo Base Cost : Vertical Vessel

𝐶_𝑝^0=exp⁡[7,139+0,18255 𝑙𝑛𝑊+0,02297 (𝑙𝑛𝑊)^2]
Menentukan Silo Non Base Cost : Vertical Vessel

𝐶𝑝=𝐶_𝑝^0 𝐹_𝑀+𝐶_𝑃𝐿
Menentukan Platform & Ladder Cost : Vertical Vessel

𝐶_𝑃𝐿=410[𝐷_𝑖 ]^0,7396 [𝐿]^0,70684

Silo 101 : Menyimpan Na

Jumlah unit Di ts L
Unit

2 135.6 11.3 0.2 194.38 16.198333

unit in ft in in ft
Silo 102 : Menyimpan Si
Jumlah unit Di ts L
Unit

3 131.94 10.995 0.18 263.89 21.990833

unit in ft in in ft
Silo 101 : Menyimpan Produk So
Unit
 Jumlah unit Di ts L

Unit
1 83.98 6.9983333333 0.2 167.96 13.996667
unit in ft in in ft

Penentuan Bare Module Costing

*) Untuk Non Base Condition

Jika Basis CI (2013) 567.3

Cost Index 2025 723.125

No Unit CP Cp (Cost Index) F0BM

Penyimanan
1 Silo-101 $121,608.72 $155,012.00 2.1
NaOH
Penyimanan
2 Silo-102 $199,111.70 $253,803.36 2.1
Silika
Penyimanan
3 Silo-103 $39,309.60 $50,107.09 2.1
Sodium Silikat
Total CBM
 Silo 101 : Menyimpan NaOH
ρ W Cp0 CPL FM Cp Cp Total
0.284 7339.050843
$43,162.57 $17,641.79 1 $60,804.36 $121,608.72
lb/in3 lb
Silo 102 : Menyimpan Silika
ρ W Cp0 CPL FM Cp Cp Total
0.284 7838.907676
$44,911.94 $21,458.63 1 $66,370.57 $199,111.70
lb/in3 lb
101 : Menyimpan Produk Sodium Silikat
 ρ W Cp0 CPL FM Cp Cp Total
0.284 3532.165396
$28,146.16 $11,163.44 1 $39,309.60 $39,309.60
lb/in3 lb

Ftube FM FP CBM

0.15 1 1 $ 325,525.20

0.15 1 1 $ 532,987.06

0.15 1 1 $ 105,224.89

$ 325,525.20
Kelompok 8 - Ekonomi Teknik
Wahyu Rappe 05181079
Etni Jechonia Malchieli 05191022
Juan Figo Lumintang 05191037
Muhammad Iqbal Fitrianto 05191048

Case : Pra Rancangan Pabrik Sodium Silikat Berbahan Baku Natrium Hidroksida d
Putri Wulandari

Spesifikasi Reaktor
Kode Alat R-101
Suhu (oC) 90
Tekanan (atm) 1
Tekanan (bar) 1
Inside Diameter (ft) 3.927
Inside Diameter (in) 47.124
Vessel Height (in) 48
Shell Thickness (in) 0.1521
Material Stainless Steel SA-249 Type 316
Material density (lb/in3) 0.29

Non Base Condition

Penentuan Equipment Cost
Reactor Base Cost (Tower):

𝐶_(𝑃 𝑅𝑒𝑎𝑐𝑡𝑜𝑟)^0=exp⁡[10,5449−0,4672 ln⁡𝑊+0,05482 〖 (ln⁡𝑊) 〗 ^2 ]

Reactor Non-Base Cost :

𝐶_𝑃=𝐶_𝑃^0 𝐹_𝑀+𝐶_𝑃𝐿

Vessel Weight Equation :

𝑊=𝜋(𝐷_𝑖+𝑡_𝑠)(𝐿+0,8𝐷_𝑖)𝑡_𝑠 𝜌

Platform & Ladder Cost (Tower):

𝐶_𝑃𝐿=341[𝐷_𝑖 ]^0,63316 [𝐿]^0,80161

 Reaktor Sintesis (R-101) : Mereaksikan larutan 50% N
Jumlah Unit Di L ts ρ
Unit 1 47.124 48 0.1521 0.29
unit in in in lb/in3

*) Penentuan Equipment Cost

Penentuan Bare Module Costing

*) Untuk Non Base Condition

Jika Basis CI (2013) 567.3

Cost Index 2025 723.125

No Unit CP Cp (Cost Index) F0BM

1 R-101 Reactor $124,354.17 $158,511.57 1.2
um Hidroksida dan Silika Dengan Kapasitas 12.000 ton/tahun - TA Annisa Lestiana A & Annisa
reaksikan larutan 50% NaOH dan SiO2
W CPL FM C0preactor CP Reactor
561.6558196
87073.1318 2.1 $17,752.88 $ 124,354.17
lb

Ftube FM FP CBM
0.6 3.5 1 $ 752,929.94
Lestiana A & Annisa
 Spesifikasi Rotary Drum Filter
Kode Alat F-101
Tipe Rotary Drum
Suhu (oC) 30
Tekanan (atm) 1
Material SS SA-294 Type 316
Volume (m3) 2.333
Luas Cake (m2) 1.847
Diameter Drum (ft) 4.7912
Power (hp) 4.25
Jumlah 1

Penentuan Equipment Cost

Rotary Drum Cost :
𝐶_𝑝=exp⁡[11,796−0,1905[ln⁡(𝐴) ]+0,0554[ln⁡(𝐴) ]^2

Motor Cost : Open Drive

𝐶_𝑃^0=exp⁡[5,9332+0,1689 ln⁡〖𝑃 _𝐶 〗− 0,110056 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^2+0,071413 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^3−0,0063788 〖 (ln⁡〖 𝑃 _𝐶)

Jumlah unit A Pc CpFilter FT Cp0Motor

Unit

1 19.880943 4.25 3.169225

$123,210.9 1 $461.99
unit ft 2
hp kW

Penentuan Bare Module Costing

*) Untuk Non Base Condition

Jika Basis CI (2013) 567.3

Cost Index 2025 723.125

No Unit CP Cp (Cost Index) F0BM Ftube

 Filter $123,210.92 $157,054.29 2.06
1 F-101
Motor $461.989 $588.89 2
Total CBM
−0,0063788 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^4]

Cp Motor CpTotal
$461.99 $123,672.912

FM FP CBM
 $ 323,531.84
1 1 $ 1,177.78
$324,709.61
Spesifikasi Heater
Spesifikasi Mixer

Spesifikasi Keterangan Satuan

Kode Alat M-101 -
Kapasitas 5.056 m3
Tipe Silinder Standart Dished Head -
Suhu 30 o
C
Tekanan 1 atm
Bahan Stainlesss Steel SA-294 Type 316 -
Mechanical Design
Bentuk Silinder -
Tinggi Tangki 169 inch
Diameter Luar (OD) 54 inch
Diameter Dalam (ID) 48 inch
Tebal Shell (ts) 1/4 inch
Tipe Head Silinder Standart Dished Head -
Tebal Head 2.78 inch
Jenis Pengaduk Propeller
Diameter Pengaduk 16 inch
Kecepatan Putar 2 rps
Power Putar 0,0404 hp

Penentuan Equipment Cost

Vessel Mixer dibuat dianggap seperti Autoclaves (Close Vessel) :

𝐶_𝑝=2.245 𝑆^0,58
𝐶_(𝑃 𝑀𝑜𝑡𝑜𝑟)^0=exp⁡[5,9332
Agitator Mixer adalah propeller Closed Vessel :
𝐶_𝑝=3.740 𝑆^0,17
Motor Efficiency :

Mixer (M-101) : Membuat Larutan NaOH 50%

Jumlah Unit V H
Unit

1 178.527 1111.86839808 5.2529 409.170533

unit ft 3
gal ft gpm.ft
 Motor Base Cost :

𝐶_(𝑃 𝑀𝑜𝑡𝑜𝑟)^0=exp⁡[5,9332+0,1689 ln⁡〖𝑃 _𝐶 〗− 0,110056 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^2+0,071413 〖 (ln

Motor Non Base Cost :

𝐶_𝑃=𝐶_𝑃^0 𝐹_𝑇

C0ppump FTP FM CP Pump PB hm hp r

3.8681315 1332.2
$4,440.21 1 2 $ 8,880.42 83.98% 61%
hp kg/m3
〗〗 ^2+0,071413 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^3−0,0063788 〖 (ln⁡〖 𝑃 _𝐶) 〗〗 ^4]

r Pc C0pmotor FT CP Motor Cp Total

82.5964 4.606
$ 470.67 1 $ 470.67 $9,351.09
lb/ft3 hp