BAUER BG 42

Rotary Drilling Rig

Base Carrier BS 115
PremiumLine

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 The BAUER Group

Experience for you!

“100 years of drilling,

4 decades of building machines,
and still down to the earth” Prof. Thomas Bauer

We could start by telling you about Sebastian Bauer, who founded a copper forge
in the German town of Schrobenhausen some 200 years ago. We could then
move on to how his workshop prospered and developed to a leading construction
company for specialist foundation engineering. The story would continue to the
mid 20th century, when innovation and the drive for perfection prompted Bauer
to develop and build their own high-quality and high-performance machinery.
And it still wouldn´t end in the 21st century, Bauer now family-run in the seventh
generation and meanwhile a globally operating group with more than 100 branches
and subsidiaries operating in the fields of special foundation engineering (Bauer
Spezialtiefbau), in manufacturing of foundation equipment (Bauer Maschinen) and
focusing on products and services in the fields of water, energy, mineral resources
and environmental technology (Bauer Resources).
But we think what really matters about us and to our customers is this:
We are a strong partner with face and values, we are down to earth, and we are
dedicated to perfection in everything we touch.

1790 1928 1958 1976 1984

Foundation as a Well drilling in Invention of the First hydraulic rotary First diaphragm wall
copper forge in Bavaria, Germany ground anchor by drill rig BAUER BG 7 trench cutter BC 30
Schrobenhausen, Dr.-Ing. K.H. Bauer
Germany

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 BAUER Maschinen GmbH

More than machines: Competent consulting

Quality is not an act,

it is a habit.

Of the thousands of machines Bauer Maschinen has built since production started
in the 1970´s with the first rotary drill rig BG 7, many of them are still in operation
all over the world – in Siberia as well as in the desert. State of the art technology
developed end-to-end by our inhouse engineers and full machine tests prior to
delivery are one side of the coin. Bauer Maschinen can serve any customer need
with the most comprehensive product portfolio. The other side is project-specific
consulting by highly trained experts, with a focus on your special requirements.

n Quality and experience in specialist foundation engineering

n Global operation – local contacts in over 70 countries
n Reliability in technology, service
n Customized solutions
n On-site support over entire machine service life

1980´s 2001 2006 2011

Start of international Bauer Maschinen Stock market launch Introduction of Regular showcasing
equipment sales established as of BAUER AG, BG PremiumLine of new developments
independent directed by on various exhibitions
company within the Prof. Thomas Bauer
Bauer Group

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 The BAUER BG PremiumLine

The BG Premium Line stands for multifunction equipment for a variety of foundation
construction systems. The selection between two model ranges allows an optimum
choice for differing project or transportation requirements.

Specific highlights of the BG PremiumLine are:

n High safety standards
n Environmental sustainability, economic efficiency and performance
n Easy to transport and short rigging time
n High quality standard
n Long lifetime and excellent resale value

The H-model line

Special features
of the H-model line are:
– Fast loading onto transport vehicles
– Easy rigging on-site due to compact
design
– Rapid shifting to new working positions
at construction sites with underpasses
or below low bridges

BG 15 H BG 18 H BG 20 H
BT 40 BT 50 BT 60

The V-model line

Special features
of the V-model line are:
– Big borehole diameters
– Large drilling depths
– Extended service intervals and power
transmission with low vibrations due
to the robust design of the kinematic
system

BG 28 BG 30 BG 39
BS 80 BS 95 BS 95

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 8
The Rotary drilling rig
BG 42 PremiumLine (BS 115)
9
Max. drilling diameter: 2,800 mm
Max. drilling depth: 105.0 m
Torque (nominal): 420 kNm
Engine: CAT C 18
Power: 570 kW @ 1,850 rpm
Max. height: 33.1 m
7

10
1 Undercarriage
2 Uppercarriage
3 Main winch
4 Auxiliary winch
5 Crowd winch
6 Kinematic system
7 Mast
8 Masthead
9 Upper Kelly guide
10 Kelly bar
BG 24 H BG 28 H BG 34 H 11 KDK Rotary drive
BT 75 / BT 85 BT 85 BS 95 12 Drilling tool
11

6
3
5

4
12
2

BG 42 BG 46 BG 50
BS 115 BS 115 BT 180

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 BG 42 Spotlights
PremiumLine

Vario-masthead
– Masthead for drill axis distance
1,300 mm and 1,550 mm
– Increased stroke for kelly bars when
using an upper kelly guide
– Tiltable side jib for optimal position of
auxiliary rope (in both drilling axes and
for single-pass processes
– Optimized transport height
Main winch
– Wide winch drum
– Single layer winch for minimized rope wear (optional)
– Extra-wide rope guide with new lubrication system
– Constant line pull
– Service-friendly winch position
– Optimal transfer of hydraulic power with two hydraulic
motors
– Designed for heavy continuous operation
(winch classification M6 / L3 / T5)

Kelly visualization with spring Variably stackable counterweight elements

compression sensing – Constant tail radius
– Display of lock recesses in the cm – Small weight of individual elements (5.0 t)
range
– Flexible arrangement, adjustable to application
– Display of spring travel in the mm range
– Easy assembly and disassembly
– Increase in drilling performance
– Reduced Kelly bar wear
– Cost savings
– Correct lowering and retracting of Kelly
bar

Hydraulic locking for support block

– Safe and fast assembly and disassembly
– Activated by remote control

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 Modern, ergonomic operator cab
– FOPS compliant
– Sliding door with sliding window
– Premium comfort seat, air-sprung and heatable
– 10.4" color screen (Touchscreen)
– High-precision electronic pre-control system
– Joystick controls with high functionality, operating
controls can be adjusted individually
Powerful engine CAT C 18
– Conforming to Exhaust Emission
Standards Tier 2, Tier 4i, Tier 4 final
– Automatic idling mode
– Modern engine diagnostic system
– Low noise emission
– Low fuel consumption due to individual
consumer control
– Worldwide CAT-service partners

Safety equipment
– Guardrails upper level
– Walking platform with handrail (at cabin level)
– Upward folding service doors
– Rear view camera, flashing warning lights and
audible reverse warning system

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 BG 42 Dimensions – Basic version
PremiumLine

5° 5° 5°
15°

30590

28060
Kelly BK 420/470/3/42 (A = 17250)

10000
4000

15300

11480
10810
10700

8610
10700

1300

4600
1300

0
740

6460 1000
4550 - 4850 * R 5200 3700 - 5000

Operating weight 163 t

(as shown) * depending on configuration

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 BG 42 Technical specifications
PremiumLine

Rotary drive KDK 420 S

Torque (nominal) at 350 bar 420 kNm
Speed of rotation (max.) 42 rpm
1st gear 1st gear 1st gear 2nd gear
Standard mode rpm reduced MD reduced Standard mode

M nom. [kNm]
420 420
329
300
213 213 200

101

0 0 0 0
Not to scale 0 10 20 rpm 0 10 13 0 14 20 0 21 42

Crowd winch
Crowd force push and pull, effective / nominal 460 / 590 kN
Crowd force push / pull (measured at the casing drive adapter) 460 / 350 kN
Speed (down / up) 6.1 / 6.1 m/min
Fast speed (down / up) 29.5 / 29.5 m/min
Main winch (selectable) multi-layer single-layer
Winch classification M6 / L3 / T5 M6 / L3 / T5
Line pull (1st layer) effective / nominal 290 / 367 380 / 481 kN
Rope diameter 32 36 mm
Line speed (max.) 75 64 m/min
Auxiliary winch multi-layer
Winch classification M6 / L3 / T5
Line pull (1st layer) effective / nominal 140 / 177 kN
Base carrier BS 115
Engine CAT C 18
Rated output ISO 3046-1 570 563 563 kW @
1.850 1.850 1.850 rpm
Exhaust Emission Standard acc. to EPA Tier 2 Tier 4i Tier 4 final
Diesel tank capacity 1,300 1,300 1,300 l
Sound pressure level in cabin (EN 791, Annex A) LPA 80 dB(A)
Sound power level (2000/14/EG and EN 791, Annex A) LWA 114 dB(A)
Hydraulic power output (measured at inlet to rotary drive) 460 kW
Hydraulic pressure 350 bar
Flow rates (main circuits + auxiliary circuit) 3 x 320 + 1 x 215 l/min
Hydraulic oil tank capacity 1,200 l
Undercarriage (selectable) UW 130 UW 160
Crawler type B8B B9S
Track width (retracted/extended) 2,700 / 4,000 2,700 / 4,000 mm
Overall width of crawlers (retracted/extended) 3,700 / 5,000 3,700 / 5,000 mm
Width of triple grouser track shoes 1,000 1,000 mm
Overall length of crawlers 6,460 6,500 mm
Traction force (effective) 840 1,106 kN

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 BG 42 Technical equipment
PremiumLine
Base carrier BS 115, Fig. A
Standard
– Removable counterweight elements
(5 x 5.0 t)
– Removable crawler side frames
– Protective roof guard
– Radio with CD, MP3, USB and
Bluetooth c/w hands-free kit
– Guardrails upper level
– Platforms with handrail (on both sides
and at the cabin)
– Air conditioning system
– Premium comfort seat
– 3 cameras for rear area and main winch
surveillance
– Central lubrication system
Optional
– Counterweight variably adjustable to
max. 40.0 t
– Walking platform with handrail
(continuous on both sides, at cabin
level)
– Compressor 1,000 l/min
– Electric generator 13 kVA
– Bio-degradable hydraulic oil
– Arctic kit
– Cab space heater with automatic timer
– LED spotlights
– Additional camera (at customer-specific
location)
– Front screen guard, Fig. B
– Sun blind small or big
– Climatronic
– Quck couplings for undercarriage
– Flat-track shoes
– Concrete line
A D
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BG attachment
Standard
– Sturdy V-type mast kinematic system
– Main winch with hydraulically operated
freewheeling
– Swivel for main rope
– Pivoted anchor points for main and
auxiliary ropes
– Boom with hydraulic cylinders for
vertical and horizontal mast alignement
– Hydraulic locking for support block
Optional
– Upper kelly guide
– Extension of drill axis to 1,550 mm
– Mast support unit
– Mast extension 2.5 m
– Swivel for auxiliary rope
– Attachment of casing oscillator
(up to BV 2000 HD-07), Fig. D
• Powered by on-board hydraulics of
base machine
• Controlled from operator´s cab
• Weight of drill rig can be activated
through mechanical fixing
– Attachment of automatic casing drive
adapter, Fig. C
B C
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 Rotary drive KDK 420 S
(multi-gear), Fig. E
Standard
– 4 selectable modes of operation
– Kelly drive adapter for
outer kelly tube 470 mm
– Integrated kelly damping system
– Exchangeable kelly drive adapter
– Exchangeable kelly drive keys
– Cardanic joint
– Quick-release hydraulic couplers
– Transport supports
– Lifting gear
Optional
– Torque multiplier BTM 720 K, Fig. F
• Torque 600 kNm (nominal)
• Increasing of torque for casing
installation
• Easy attachment
• Separate sledge
• Connection to rotary drive with
cardanic joint
E • Kelly drilling assistant
F
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Measuring and control system
Standard
– PLC processor for all electrically
actuated functions
– Depth measuring device on main winch
– Main winch with electronic load sensing
– Slack rope prevention on main winch
– Automatic swivel alignment function on
main winch
– Hoist limit switch on main and auxiliary
winch
– Auxiliary winch with hydraulic load
sensing
– Crowd stroke monitoring
– Crowd speed control
– Speed measuring control on rotary
drive
– Hold-Back control
– Bauer B-Tronic 4.1
– Tablet
– DTR module
– Assistant
• Automatic crowd control
• One-directional spoil discharge
assistant
• Bi-directional spoil discharge
assistant
• Casing extraction assistant
Optional
– Electronic load-sensing for auxiliary
winch
– Automatic drilling control Single-Pass
– Automatic extraction control
– Recording of concrete pressure and
volume for Single-Pass processes
– Software modules for further
applications
– B-APS Satellite-based positioning
system
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 BG 42 Technical equipment
PremiumLine
Operating, Evaluation and Transfer Systems
Standard
– Bauer B-TRONIC 4.1
• High-resolution 10.4" touch screen
for high operating comfort, Fig. G
• High contrast display easy to read in
daylight
• Variable display of machine and
process-specific production
parameters in line with selected
operating techniques
• Main parameters, such as pump
pressures, torque and drilling depth
at a glance
• Kelly visualization for displaying the
actual position of lock recesses and
drive keys
• Recording of machine and process-
specific production parameters (Fig. H)
for documentation of the contruction
progress and external processing
with the evaluation software B-Report
• Data transfer to external data storage
device (USB memory stick) or online
access via WEB-BGM
• Display of machine status and fault
messages in plain text
• Fault diagnosis
• Automatic mast alignment with memory
functions (3 storable positions)
G H
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– Tablet
• Fully-fledged tablet with numerous
apps, (such as camera, processor,
notebook etc.), Fig. I
• Internet access via DTR-LAN module
• Copy (mirroring) of operator screen
• Offline availability of machine-
specific documents, such as manuals
and spare parts lists
• Mobile tools for service engineers
– DTR-LAN module
• Online Internet connection for the
drilling rig via mobile communications
network (GSM)
• GPS receiver for positioning
• WLAN connection for the tablet
• Internet data transfer to BAUER
webserver (WEB-BGM) for protected
customer access to their own
machine and production process
data, Fig. J
I
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 BG 42 Multi-function equipment
PremiumLine

Kelly drilling Cased Kelly drilling Cased Kelly drilling

(installation with BTM) (installation with oscillator)

CFA FDP
Standard or Lost Bit

CCFA CSM
Cased CFA system Cutter Soil Mixing
with KDK + BTM

CCFA
Cased CFA system BC
with DKS 150/300 Trench cutter

PCCFA SCM SMW

Single mixing paddle Triple mixing paddles

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 BG 42 Application – Kelly drilling
PremiumLine

33090

30590
29560

28060

Kelly BK 420/470/4/84 (A = 24250)

Kelly BK 420/470/3/42 (A = 17250)

10000
10000

2500
4000

4000
15300 15300

11480 10700
10810
10700

10700

8610
10700

10700
1300 1550

5310
4600 4600

3110
1300

1300
0 0
740
740

6460 6500
4550 - 4850 * R 5200 4800 - 5100 * R 5200

Basic version Upgraded version

Undercarriage UW 130 (B8B) UW 160 (B9S)
290 kN 380 kN
Main winch
multi-layer single-layer
Mast extension without 2.5 m
Upper Kelly guide without with
Drilling axis 1,300 mm 1,550 mm
Max. drilling diameter
uncased 2,300 mm 2,800 mm
cased 2,000 mm 2,500 mm
Operating weight 163 t 219 t
with Kelly BK 400/470/… ...3/42 ...4/84
with drilling bucket KB 1,500 KB 2,320
with counterweight 25 t 35 t

* depending on configuration

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 Drilling depth – uncased Kelly drilling
Basic version Upgr. version
3-part Kelly bar A (m) B (m) G (kg) HW (m) T (m) HW (m) T (m)
BK420/470/3/36 15.25 38.24 9,300 10.4 35.5 10.4 35.5
BK420/470/3/42 17.25 44.24 10,350 8.6 41.5 10.1 41.5
BK420/470/3/48 19.25 50.24 11,450 6.6 47.5 8.1 47.5
BK420/470/3/54 21.25 56.24 12,350 4.6 53.5 6.1 53.5
BK420/470/3/60 23.25 62.24 13,450 – – 4.1 59.5
4-part Kelly bar
A

BK420/470/4/48 15.25 49.83 12,600 10.4 47.1 10.4 47.1

BK420/470/4/56 17.25 57.83 14,100 – – 10.1 55.1
BK420/470/4/64 19.25 65.83 15,700 – – 8.1 63.1
BK420/470/4/72 21.25 73.83 17,250 – – 6.1 71.1
BK420/470/4/80 23.25 81.83 18,800 – – 4.1 79.1
BK420/470/4/84 24.25 85.83 20,100 – – 3.1 83.1
5-part Kelly bar *
BK210/470/5/100 23.00 102.69 18,000 – – 4.3 100.0
BK210/470/5/105 24.00 107.69 19,300 – – 3.3 105.0
Hw

* Reduction of torque to 210 kNm for Kelly type BK 210

B

A Length of Kelly bar (retracted) Drilling data as shown are based on tool length
B Length of Kelly bar (extended, NL = 1.9 m, minimum horizontal mast reach and using
T

unlocked) Bauer attachment.

Drilling depth is increased by 0.47 m when using maximum
T Drilling depth
NL

horizontal mast reach.

HW Max. clearance to drilling tool
NL Effective tool length Further drilling depth, diameter and other Kelly types on
G Weight of Kelly bar request.

Cased Kelly drilling Cased Kelly drilling

with Torque multiplier BTM 720 K with Casing oscillator BV 2000 HD-07

Casing length Casing length

with BTM = HW - 0.5 m without BV = HW - 0.5 m
with BV = HW - 2.4 m
HW max. = 8.6 m
Hw

Hw

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 BG 42 Application – CFA-drilling
PremiumLine

37770

33470
32870

8000
30970
6000

4000
4000 26160

23660

10000
10000
19750

22250

2500
1300 1300
10700

10700

3910 3910
1300

1300

0 0
420

350

6460 6500
4550 - 4850 R 5200 4550 - 4850 R 5200

Basic version Upgraded version

Kelly extension 6.0 m 8.0 m
Max. Drilling depth (with auger cleaner) 25.5 m 30.0 m
Max. drilling diameter 1,200 mm 1,200 mm
Max. extraction force with main-
1,035 kN 1,060 kN
and crowd winch (effective)
Max. crowd stroke Single-Pass
19.8 / 20.7 m 22.3 / 23.2 m
with / without auger cleaner
Undercarriage UW 130 UW 160
Mast extension without 2.5 m

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 BG 42 Further applications
PremiumLine

33470
32870

30970
6000

4000
26160

4000
23670

10000
10000

23200

2500
20470

1300 1300
10700

10700
3200 2960
1300

1300

0 0
570

330

6460 6500
4550 - 4850 R 5200 4550 - 4600 R 5200

FDP drilling – Basic version CCFA drilling – Upgraded version

Max. drilling depth 25.6 m Max. drilling depth 22.5 m 20.0 m
Max. drilling diameter 710 mm Max. drilling diameter 750 mm 880 mm
Max. extraction force with main- Max. extraction force with main-
1,035 kN 1,060 kN 1,060 kN
and crowd winch (effective) and crowd winch (effective)
Undercarriage UW 130 Undercarriage UW 160 UW 160
Kelly extension 6.0 m Mast extension 2.5 m without
Rotary drive KDK 420 S DKS DKS
Rotary drive
150 / 300 150 / 300

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 BG 42 Upgraded version – further applications
PremiumLine

BC – Trench cutter system

For cutting depths > 48 m it is

recommended to use the HDS-
System as shown here. It consists
of two hydraulically driven hose
drums for mud hose and hydraulic
hoses.

Type of trench cutter BC 35 BC 40

Max. cutting width 1,500 mm 1,800 mm
Max. cutting depth 100 m
Hose drum system HDS 100
Undercarriage UW 160
Operating weight up to 190 t

For further information please refer to the catalogue

“BAUER Trench cutter system” 905.679.2

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 CSM – Cutter Soil Mixing

Mixing of self-hardening slurries with native soils

by using a modified trench cutter technique is a
new and effective method for constructing cut-off
walls, earth retaining walls, soil improvement or
for constructing foundation elements.
CSM is used mainly for stabilizing soft or loose
42300 soils (non-cohesive and cohesive), however the
machinery used, derived from Bauer’s cutter
technology, extends the applicability of the
method to much harder strata when compared to
other methods of soil mixing.

Main advantages of the method are:

– High productivity
– The in-situ soil is used as a construction
material
– Very little generation of spoil (important factor
in contaminated areas)
– No vibrations induced during construction

1550

Drawing contains Cutting / Mixing head BCM 5 BCM 10

optional turning
device Max. panel width 1.0 m 1.2 m
(- 95° to + 45°) Max. panel length 2.4 m 2.8 m
Max. panel depth 38 m
Undercarriage UW 160
Operating weight up to 200 t
1900

1300

For further information please refer to the catalogue

6500 “Cutter Soil Mixing” 905.656.2
4800 R 5200

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 BG 42 Transport – Dimensions and weights
PremiumLine

Base carrier (Basic version) G = 69.8 B = 3,700

3500
3600

3700
1300

1270
3380 5060 1000

440
8440
3700

G = 76.3 B = 3,700
3600

3700
1300

3380 6000
9380

Base carrier (Upgraded version) G = 71.2 B = 3,700

3500
3600

3700
1300

1290

3380 5060 1000

440

8440
3700

G = Weight (t) Weights shown are approximate

B = Width, overall (mm) values; optional equipment may
change the overall weight

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 Upper mast section and mast head G = 8.8 B = 2,200 Main winch 290 kN
G = 5.3 (without rope)
6.1 (with rope)
3100

B = 2,000

1590
800

14250

650

1700
G = 3.3 B = 1,900 G = 5.5 B = 1,630

2150
2300

1590
5100 10270

650
Lower mast section G = 25.2 B = 2,600 Main winch 380 kN
G = 6.0 (without rope)
6.8 (with rope)
B = 2,500
2420

2350
15020
260

1850
G = 3.3 B = 1,170 G = 21.9 B = 2,600

2100
2420

2350
1100

4270 11030
150

260

Rotary drive Backstay cylinders

G = 10.0 B = 1,850 G = 2 x 2.4 B = 400
2800
1850

6160
490

2000

Counterweight Handrails
G = 5 to 8* x 5.0 G = 2 x 0.3
B = 3,450
390

1500

1020 1250 1250

* depending on application

Mast extension 2.5 m

G = 2.2 B = 1,060
950

2770

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 Worldwide Sales Network

n Global operation and local contact

n Long-term customer care and relationship
n Flexibility in providing customized solutions
n Strong customer orientation
n Unique combination of equipment knowledge
and application competency
n Application and process consulting based on
knowledge from a variety of projects

If you need more information,

please contact us: BMA@bauer.de

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 Worldwide Service Network

n Regional organizations and contacts

n Best educated technicians to ensure a
maximum availability of equipment
n Reliable and efficient spare parts supply
n Long term on-site service & support
n Certified on-site operator´s and technician´s
training

If you need assistance, please contact us:

Service Hotline: +800 1000 1200 (toll-free number)
or: +49 8252 97 2888
or: BMA-Service@bauer.de

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 PremiumLine

BAUER Maschinen GmbH

BAUER-Strasse 1
86529 Schrobenhausen
Germany
Tel. +49 8252 97-0
bma@bauer.de
www.bauer.de
bma.bauer.de

Design developments and process improvements may require the specification and materials to be updated and changed without prior
notice or liability. Illustrations may include optional equipment and not show all possible configurations.
These and the technical data are provided as indicative information only, with any errors and misprints reserved.

905.714.2 8/2015

905-714-X_07-2015_BG42_BS115.indd 24 29.09.2015 12:58:04