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Herrenknecht References
Pioneering Underground Technologies.
For quality of life, environmental and economic
reasons, urban areas need efficient supply
and disposal infrastructures. Around the world,
Herrenknecht tunnelling systems are paving
the way for utility projects – economically,
quickly, and safely. Herrenknecht tunnelling
technology is customized and adapted to spe-
cific projects, for all diameters and all ground
conditions. On the basis of our entire range of
methods and services, we offer our customers
everything needed to build efficient tunnel
systems and pipelines precisely and reliably.
Exactly where they are needed.
850
Top technology and expertise
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60
40
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Electricity
Sewage
worldwide ensure progress
Water
Utility tunnelling equipment made by Herrenknecht
utility tunnelling machines from Herrenknecht are in operation around the world, mainly in inner-city areas. has helped to build new, efficient supply and disposal
infrastructures in more than 80 countries worldwide.
More than 850 Herrenknecht utility tunnelling ma-
chines are in operation around the world, installing
water and sewage systems and conduits for power,
internet and telephone lines. Building upon this
unique expertise and experience, we are working
closely with our customers to develop tailor-made
technical solutions that overcome all challenges and
create robust, sustainable tunnel structures – to budg-
et and on schedule, while maximizing safety for the
people and the city.
Use of Herrenknecht utility tunnelling equipment according to areas of application. As the world’s leading provider, Herrenknecht
The size of the circles indicates the number of projects. stands for:
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HERRENKNECHT Utility Jobsite Solutions 6•7
Utility Tunnelling
All Around jobsite solutions
EPB SHIELD (SEGMENTAL LINING) AVN MACHINE (PIPE JACKING) VERTICAL SHAFT SINKING MACHINE VSM
It is a sewage project of superlatives. And Herren- was mainly used for lining the tunnels. For a construc-
knecht has been advancing the progress of the proj- tion lot with segmental lining, Herrenknecht designed
ect for more than 20 years with tunnel boring ma- the machine technology of two EPB Shields so com-
chines, service and additional equipment. The main pact that, with a shield diameter of only 3.2 meters,
collector alone of the Emscher sewer comes to a there was still room to handle the concrete segments.
total of 73 kilometers of tunnel. In addition, hundreds Herrenknecht also systematically refurbished cus-
of kilometers of feeder lines and shafts have been tomer machines and prepared them for the next de-
built. Around 50 kilometers of the main collector were ployment with project-specific customization. In earli-
bored by nine Herrenknecht machines: four EPB er construction phases, a variety of Herrenknecht Superlatives: Nine
machines from
Shields and five AVN and AVND Machines with diam- equipment was used on the feeder lines, including a
Herrenknecht (AVN/
eters from 2.1 to 3.6 meters. The pipe jacking method VSM Shaft Sinking Machine. AVND/EPB) tunnelled
approx. 50 km for
the main collector of
the Emscher Sewage
PROJECT DATA MACHINE DATA MAIN COLLECTOR PROJECT HIGHLIGHTS Canal.
MSD
Rolling stock, launch construction
www.abwasserkanal-
segmental lining pipe jacking
emscher.de/en
HERRENKNECHT Utility References 12 • 13
When the strictest safety requirements apply, suc- 1,000 meters. They crossed safely under both the
cessful completion is all the more important. Cross- river and the levees protecting the region from flood-
ing beneath the Sabine-Neches Waterway near Port ing. Under no circumstances were these permitted to
Arthur (Texas, USA), the Direct Pipe ® method devel- be affected. Direct Pipe ® lays pipelines in a single
oped by Herrenknecht had to prove itself under the step by combining two technologies: Herrenknecht
watchful eyes of the US Army Corps of Engineers, microtunnelling machine plus Pipe Thruster. During
which monitors construction on waterways across excavation, the tunnel face can be controlled consis-
the nation. Within just 22 days, an AVN1000 and tently and safely using slurry-supported tunnelling
a Pipe Thruster HK750PT laid a 48-inch protective technology even in heterogeneous, water-permeable
pipe for a water line over a distance of more than soils.
VMT
Navigation
Pleasure Island
MLK Bridge
target shaft
HERRENKNECHT Utility References 14 • 15
PROVEN: IN 30 YEARS,
HERRENKNECHT HAS DELIVERED
Long sewage tunnels to protect OVER 1,000 AVN MACHINES
WORLDWIDE.
the environment
A pioneering spirit was called for among all project ran out from the shore underneath the seabed. The Herrenknecht
AVN Machine bored
parties: For the first time in Russia, a sea outfall was In abrasive limestone and under high demands on
a tunnel to discharge
chosen for the expansion of the sewage system in cutting tools and slurry circuit, men and machine treated sewage far
Sochi on the Black Sea. To protect the environment, managed up to 30 meters a day. At the point where from the coast.
the treated sewage was to be discharged far from the drive ended, divers recovered the machine from
the coast. One of two pipe jacking drives out into the seabed with the aid of the recovery module inte-
the sea was planned with an extreme length of grated by Herrenknecht. After refurbishment, it began
2 kilometers. For the first drive, an AVN2000AH from the second sea outfall bore a few kilometers away,
Herrenknecht was launched in a 25 meter deep shaft. where it tunnelled 2,014 meters in only 100 days at a
Of the total distance of 1.4 kilometers, 800 meters speed of up to 37 meters a day.
Tigre
www.aguasdelparanaute.com.ar
HERRENKNECHT Utility References 20 • 21
Extraordinary challenges call for extraordinary service. tunnelling passages, Herrenknecht installed a unique
Only Muslims are allowed to work on the construc- remote monitoring system. It transmitted all the data
tion sites and tunnel boring machines for the new from the control cabin online and in real time to
sewage collector in the holy city of Mecca. Tight screens in Schwanau. The machine design was also
curve radii of sometimes only 80 meters had to be tailored specifically to the project. The TBM back-up
driven below the busy ring road – real precision work. consisted of ten particularly short and therefore
At the plant, the tunnelling personnel were therefore flexible segments. With hard rock cutterheads, both
intensively trained on the machines assembled in EPB Shields were ideally equipped for the drive,
the same curve radius. In order to quickly support which sometimes passed through sections of rock
the customer at any time if necessary in difficult and weathered rock.
Product Portfolio
Tunnelling technology for all geologies
and all diameters
Herrenknecht is the only provider of a complete range When selecting the optimum machine method, not
of tunnelling technology in terms of both diameters only geological or hydrogeological conditions of the
and geology. Each Herrenknecht machine type is rec- ground play a role, but also other project parameters
ommended for a specific range of ground conditions. may be important.
AVN
AV
AVN Mach
Machine
M ac hine HDD
H DD Rig
Rig
Ri Direct
D ire
ect Pi
P
Pipe
ip
pee®
4.2 m
0.4 m 0.1 m 2m 0.8 m 1.5 m
A selection of tunnel-
ling technology.
EPB Shield Single
S ingle
e Sh
S
Shield
hield
dTTBM
BM Gripper TBM
16 m 14 m 12.5 m Further Herrenknecht
1.7 m 1.5 m 2m
products can be
found online:
www.herrenknecht.
com/en/products
H+E
LOGISTIK
Conveying Systems
www.helogistik.de Headquarters in
Schwanau: Shortly
after the company was
founded in 1977 by
Dr.-Ing. E. h. Martin
HERRENKNECHT Herrenknecht,
VMT FORMWORK Schwanau became
the company’s head-
Navigation, Monitoring and Segment Production Systems quarters. To date, this
Process Data Management www.herrenknecht-formwork.com is the main location
www.vmt-gmbh.de accommodating
design, component
manufacturing and
assembly facilities.
MASCHINEN-
UND STAHLBAU TECHNI-MÉTAL
DRESDEN SYSTÈMES Active worldwide:
Subsidiaries and
Rolling Stock Systems Multi-service Vehicles representations on all
www.msd-dresden.com www.tms-company.com continents ensure that
Herrenknecht is always
close to its customers.
Herrenknecht has
around 15 manufac-
GLOBAL
turing and assembly
TUNNELLING BOHRTEC sites for tunnel boring
EXPERTS
machines and addi-
Jobsite Personnel Auger Boring Machines tional equipment
www.global-tunnelling-experts.com www.bohrtec.com worldwide, among
them assembly
factories in China
Group partners providing additional equipment and technical services ensure (2 × Guangzhou,
integrated solutions and top performance on the utility jobsite. Chengdu) and India.
HERRENKNECHT Utility Experts 28 • 29
Experts
Efficient supply networks
are being created underground
Do you know where the water that flows out of Is that the case for cities worldwide?
your taps comes from? Indeed it is. The way people interact with one another
The water to my house mostly comes from a runoff is pretty much the same across the world, even
from the mountains. But in our city – Santa Fe – the though they have different cultural manifestations.
majority of water comes from water wells which are I say that because it was and still is often forgotten
near the Rio Grande River, about 25 miles away. in urban planning. This universal rule applies both for
organically grown cities as well as for planned cities.
Would you say that it comes from a well-planned That means if you are building a new city or devel-
drinking water supply network? oping an existing city, it’s good to know what these
My expertise has more to do with the infrastructure rules are. If, for example, you are planning tunnels,
itself, but of course one of the biggest challenges people just plug them out on a map. But no one has,
of the 21st century is obviously water. Santa Fe is a as far as I know, put this in a conceptional framework
small town, so we do not have a big problem, but the and seen it in terms of a network and the flows in that
challenge is that we are depleting our aquifers. network. But you should make sure that everything
connects in an optimal way. You have to identify what
“ YOU SHOULD MAKE SURE Talking about your experiences – how can cities the important nodes are and what happens if you
THAT EVERYTHING CONNECTS be planned so that they have a supply grid that remove a particular node. As people and networks
IN AN OPTIMAL WAY.” grows intelligently with them? develop, this forces changes that the architect did
Even though cities look quite unique, they all have not foresee. But now, people are beginning to think
measurable metrics. If you tell me the size of a city, in different terms.
Prof. Dr. Geoffrey West I can tell you how many police stations it has, what
Theoretical physicist and distinguished professor
the length of all the roads is, how high the number of What exactly does that mean for city planners?
of the Santa Fe Institute cases of flu is and so on. All these things are predict- Most of the characteristics of a city are determined
able to about an 85 percent level, just simply by by network effects, not architects or politicians, con-
the size of a city as measured by the population. The trary to what we might think. We tend to think of cities
Geoffrey West was born in 1940 in Taunton, England The
British-born theoretical physicist studied at the universities
interesting thing is: if you double the size of a city, you as all those buildings, roads, companies, and things.
of Cambridge and Stanford, where he subsequently joined get a 15 percent increase of any metric, which also Actually, they’re a physical manifestation of human
the teaching staff He then went on to work at the Los means you get 15 percent savings in infrastructure. beings and their interactions.
Alamos National Laboratory and was named president of the So there is this wonderful economical scale that
interdisciplinary Santa Fe Institute in New Mexico TIME
comes with the city getting bigger. Do cities reach an upper limit?
Magazine in 2006 named him one of the 100 most influential
people in the world Prior to analyzing the growth of
The evidence at the moment is that the bigger the
large cities, West shook up the biology establishment with city, the better: wages systematically increase, facili-
a landmark paper in which he showed how every living thing ties increase, and opportunities increase. But once
follows universal scaling laws Now a distinguished you reach a certain size, you may have to break it up
professor at the Santa Fe Institute, West is applying the
into smaller pieces. All we can say at the moment is
same math-driven network analysis to complex man-made
organisms: cities and companies.
that an incoherent urban system of 10 million people
is much less efficient than one single city of 10 mil-
lion people. But one of the great things about cities
is that they create the challenges which they solve,
by bringing people together in an environment which
facilitates creativity.
www.santafe.edu
HERRENKNECHT Utility Trends
Trends
Water infrastructures are being
extended worldwide
1037.8
BRIC (Brazil, Russia,
India, and China)
OECD countries
772.1
Total
623.9
483.9
413.9
288.2
— Expenditure
in USD bn
15
25
20
20
1900
20 1950
40 1995
90
2025
200
350
500
600
750
1,100
1,200
www.herrenknecht.com
HERRENKNECHT AG
77963 Schwanau
Germany
Phone +49 7824 302-0
Fax +49 7824 3403
pr@herrenknecht.com
www.herrenknecht.com