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TH 417
TH 417
D D
TABLE OF CONTENTS
SHEET 3: CAB 2 OF 2
SHEET 4: FRAME
SHEET 5: BATTERY
SHEET 6: POWER DISTRIBUTION BOARD
B SHEET 7: ENGINE B
A A
DISPLAY,LSI
527 LSI CANCEL
3 SWITCHED OUT
LSI SEN 1 -VE BLU
[3,C] 4 SENSOR 1 -VE
LSI SEN 2 -VE RED
[3,C] 5 SENSOR 2 -VE
LSI SEN +VE BLK
CO01-J8
[3,C] 6 SENSOR VE+
708 CAN HI 5 RED 0.75mm²
H 709 CAN LO 5 BLK 0.75mm²
7
8
CAN H
H
CAN L
4
3
2
1
LSI SEN SHLD1
[3,C] NC1
CO01-J1
WHITE
306 REV RL 360 SEAT SW2 1mm²
03-CAB 2-[1,D] 1 REVERSING ALARM AND LIGHTS RELAY SEAT SW 2 35
028-1 GND BLK
2 34
POWER
GROUND
POWER
GROUND
514 SPD VLV 028-2 GND BLK
3 STABS AND FRAME LEVELING SPEED VALVE 33 03-CAB 2-[1,B]
703 CAN LO 2 BLK 0.75mm² 415-1 SW LT
[8,D] 4 32
702 CAN HI 2 RED 0.75mm² 415-2 SW LT
[8,D] 5 31 03-CAB 2-[2,B] 7
338 ENG STRT 329 2WS LOCK
+
6 ENGAGE STARTER 30 8
SWITCH,STEER SELECT
327 TRANS 1 230 SPD PWR YEL 421 2WS IND
7 TRANS 1ST TRANS SPD PWR 29 3
324 2WS
(SHOWN IN 2WS)
S25 707 CAN LO 4 BLK 0.75mm² 8 28 2
705 CAN LO 3 BLK 0.75mm² 521 4WS VLV
9 27 1
703 CAN LO 2 BLK 0.75mm² 423 4WS IND
10 26
704 CAN HI 3 RED 0.75mm² 706 CAN HI 4 RED 0.75mm² 422 CRAB IND
11 25
702 CAN HI 2 RED 0.75mm² 705 CAN LO 3 BLK 0.75mm² 522 CRAB VLV
S43 12 CAN 1 LOW 24 6
322 BM RETRACT 310 STEER PWR
13 BOOM RETRACT 23 5
314 FWD 324 2WS
14 FORWARD INPUT 22 4
711 CAN LO 6 BLK 0.75mm²
15 21 9
709 CAN LO 5 BLK 0.75mm² 707 CAN LO 4 BLK 0.75mm² WHT 331-2 ST DEPL LH
+
16 STAB DEPLOYED LH 20 10
S45 17 19 SW376
708 CAN HI 5 RED 0.75mm² 706 CAN HI 4 RED 0.75mm² 034 GND BLK
G 710 CAN HI 6 RED 0.75mm²
18 BOOM ANGLE SENSOR GROUND 18 G
S47 19 17
SWITCH,JOYSTICK OVVERIDE
328 TRANS 2 028-7 GND BLK
20 TRANS 2ND 16 7
337 TRANS TEMP 415-7 SW LT +
21 TRANS TEMP 15 8
214 JYSTK LOCK YEL
22 MICROPROCESSOR PWR 14 1
704 CAN HI 3 RED 0.75mm² 215 KEY IGN YEL
23 CAN 1 HIGH 13 2
SWITCH,LSI OVERRIDE
CO01-J2 GREY 8
216 KEY IGN YEL
X368 1 8 3
F A
037 PED GND BLK
2 7
217 KEY IGN YEL
2 F
GENERIC
307 PED SIG 518 RH O/R UP 528 LSI OUT
B 3 RIGHT STAB UP VALVE 6 1
308 PED PWR
C 4 ALL WHEEL STEER VALVE 5 4
309 IVS SIG 516 FRAME LVL RH
D 5 FRAME LEVEL RIGHT VALVE 4 5
337 TRANS TEMP
E 6 3 6
525-2 ALT D+ 515 FRAME LVL LH
F 7 FRAME LEVEL LEFT VALVE 2 9
525-1 ALT D+ 506 TILT UP 302 TRANS SPD +
G 8 TILT UP VALVE TRANS SPD 1 10
710 CAN HI 6 RED 0.75mm² 510 AUX A
H 9 AUX 1 VALVE BLACK CO01-J12 SW375
711 CAN LO 6 BLK 0.75mm² 520 LH O/R UP 028 GND BLK
J 10 LEFT STAB UP VALVE 03-CAB 2-[8,C]
338 ENG STRT 500 LIFT UP 415 SW LT
K 11 LIFT UP VALVE 03-CAB 2-[1,D]
313 CLUTCH SW 028-1 GND BLK
L 12 7
TO ENGINE 312 ECM IGN 415-1 SW LT +
SWITCH,FRAME LEVEL
M 13 8
530 HYD FLTR 524 LEVEL L
N 14 3
325 TRANS F 517 RH O/R DN 217 KEY IGN YEL
O 15 RIGHT STAB DOWN VALVE 2
326 TRANS R 526 LEVEL R
P 16 CRAB STEER VALVE 1
328 TRANS 2 YEL 224 KEY PWR
Q 17 03-CAB 2-[8,D] 4
327 TRANS 1
R 18 5
302 TRANS SPD 507 TILT DN
S 19 TILT DOWN VALVE 6
230 SPD PWR YEL 511 AUX B
T 20 AUX 2 VALVE 9
U
519 LH O/R DN
21 LEFT STAB DOWN VALVE CONTROLLER, GRD MODULE 10
+
501 LIFT DN
E V
313 CLUTCH SW
22 LIFT DOWN VALVE SW414
E
W 23 CLUTCH SWITCH
530 HYD FLTR
X 24 HYD FILTER RESTRICTION GD86
321 FUEL LVL
25 FUEL LEVEL NC CAN SHLD
26 14
433 BUZZER
[8,D] 27 BUZZER 13
422 CRAB IND
28 12 4W CRAB STEER
DISPLAY
31 ECM IGNITION 9 STEERING PRES
326 TRANS R
REVERSE INPUT
NEUTRAL INPUT
503 EXTEND
ENGINE START
35 EXTEND VALVE 5 FUEL SENSE
PARK BRAKE
040 GND BLK
4 GND
PRE HEAT
STAB RTN
AUX RTN
LIFT RTN
701 CAN LO 1 BLK 0.75mm²
TILT RTN
3 CAN LO
700 CAN HI 1 RED 0.75mm²
RTN
2 CAN HI
203 DISP PWR YEL
1 IGN RUN
BLACK
BLUE
AH118 CONT
433 BUZZER
[2,E]
10
12
13
14
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
11
11
CO01-J3
D D
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
BUZZER
CO01-J4
AH118-
039 GND BLK
318 GEAR 2
315 NEUT
316 REV
317 GEAR 1
319 GEAR 3
526 LEVEL R
512 AUX RTN
301 PREHEAT
513 SPD VLV RTN
505 RTN
525-1 ALT D+
040 GND BLK
AH118 PULSE
301 PREHEAT
031 GND BLK
B B
317 GEAR 1
318 GEAR 2
319 GEAR 3
315 NEUT
314 FWD
316 REV
516 FRAME LVL RH
322 BM RETRACT
513 SPD VLV RTN
SW76
517 RH O/R DN
518 RH O/R UP
519 LH O/R DN
504 RETRACT
SW16-1
321 FUEL LVL
SW415
MS367
514 SPD VLV
503 EXTEND
JS404
SW16
320 BM ANG
501 LIFT DN
500 LIFT UP
507 TILT DN
506 TILT UP
1
2
3
4
510 AUX A
511 AUX B
505 RTN
1
4
3
5
6
2
7
8
1
2
3
4
5
6
50B
50A
17B
17A
19B
19A
58B
58A
15B
15A
30B
30A
1
2
3
PWR
III
II
N
R
F
X363
YEL
GRN
WHT
BN
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
11
POWER SOCKET
PWR
GND
CAN HI
CAN LOW
PLUGGED
PLUGGED
SWITCH,FNR
TO FRAME
NEUT
III
FWD
II
REV
I
1
1
1
1
2
2
2
2
0
0
0
0
3
3
3
P
P
P
120 OHM CAN 1
JOYSTICK,ELOBAU
SWITCH,IGNITION
A A
SHEET 2: CAB 1 OF 2
1 2 3 4 5 6 7 8
1001142883-H
A
D
LB91
030-1 GND BLK
PCB 06-PCB-[6,D] 6
419-4 LH TURN
11
3
12
10
9
8
7
6
5
4
3
2
1
+ 418-4 RH TURN
10
XK2
INDIC
9
02-CAB 1-[8,D]
02-CAB 1-[8,D]
02-CAB 1-[3,H]
02-CAB 1-[8,C]
02-CAB 1-[8,C]
02-CAB 1-[8,C]
02-CAB 1-[8,C]
02-CAB 1-[8,F]
D2
D1
8
7
5
1
1
HI BEAM
415 SW LT
419-1 LH TURN
419-3 LH TURN
6
418-1 RH TURN
420 BRK LT SW WHT1.5 mm²
X285-4
5
401 FOG LT 419-3 LH TURN 1.5mm²
4 1
401 FOG LT 415 SW LT
1 2
208 FOG LT PWR YEL 418-3 RH TURN 1.5 mm²
2 3
S123
420 BRK LT SW WHT1.5 mm²
3 4
415-2 SW LT WHT 323 SEAT SW1
S124
028-4 GND BLK 207 PWR SKT 1.5 mm²
7 6
S125
415-3 SW LT 218 R WIPE PWR YEL 1.5mm²
7
028-4 GND BLK
S127
8
TO PCB SHT.6
S126
113-1 FLASH BAT RED
227 F WIPER YEL 1.5mm²
231-1 FLASH RLY IGNT YEL 10
YEL 205 BRK LT POWER
11
306 REV RL
12
2
2
SW410
418/9-2 HAZARDS 1mm²
10
+ 028-4 GND BLK
9
028-3 GND BLK 419-2 LH TURN 1.5mm²
6
425-1 FLASH 49A 1.5mm²
5
418/9-1 HAZARDS 1.5mm² 418-2 RH TURN 1.5mm²
4
231-1 FLASH RLY IGNT YEL S96
3
SWITCH,HAZARDS
415-3 SW LT
D4
D5
8
[3,A]
[3,A]
[3,A]
[3,A]
[3,A]
[3,A]
SW411
10
[3,D]
[3,D]
[3,D]
[3,D]
[3,D]
[3,D]
+
X122
9 X285-2
410 SIDE LT 1.5mm²
3
2
1
BLK 056-1 GND
6
411 DR LT 1.5mm² 3
1 RED 104 KEY BATT
107 LT BAT 1 RED 1.5mm² 4
2
3
2
1
3
2
1
3
2
1
3
3
5
3
415-4 SW LT 6
X122-2
X122-1
8 113-1 FLASH BAT RED 1mm²
+ 028-8 GND BLK 7
SWITCH,DRIVING LIGHTS
7
415-5 SW LT 8
610 RF WASH
028-5 GND BLK 9
107 LT BAT 1 RED 1.5mm²
10
TO PCB SHT.6
4
4
3 7
LO BEAM 414 LO BEAM 1.5mm²
5 8
08-OPTS-[2,D]
08-OPTS-[2,D]
08-OPTS-[2,D]
002 TW.PAIR (RX)
SW370-TURN 9
X997
X996
3 3
2 2
1 1
4 4
3 3
2 2
1 1
4
3
2
1
3
2
1
X996-2
HORN
AH254
227-1 F WIPE PWR RED 1.5mm²
BLK 064 GND
BLANKING PLUG
BLANKING PLUG
WH69
D3
604-2 F WIPE P 604-2 F WIPE P
P 1
604-1 F WIPE L S115
SWITCH,TURN/WIPER COLUMN
WHT 612-2 COND RL
L 2
227-1 F WIPE PWR RED 1.5mm²
5
5
5
038 GND BLK 1.5mm²
G 6
WIPER, FRONT MOTOR
08-OPTS-[4,A]
08-OPTS-[4,A]
08-OPTS-[4,A]
08-OPTS-[8,C]
08-OPTS-[8,C]
08-OPTS-[8,C]
08-OPTS-[8,C]
WH116-F X285-3
611 F WASH 1.5mm²
1
029 GND BLK 028 GND BLK
M 2 1
029-1 GND BLK 041 GND BLK
FRONT
2
038 GND BLK 1.5mm²
3
610 RF WASH 029 GND BLK
4
609 R WASH 030 GND BLK
1 5
029-1 GND BLK 031 GND BLK
M 2 6
046 GND BLK
REAR
WH116-R 7
032 GND BLK 1.5mm²
8
TANK,DUAL WASHER,PUMPS
TO PCB SHT.6
6
609 R WASH X285-1
1
606 R WIPE L 1.5mm² 401 FOG LT
2 1
608 R WASH 523 P BRK
3 2
415-5 SW LT WHT 360 SEAT SW2
SWITCH,REAR WIPER
8 3
+ 028-6 GND BLK YEL 204 LSI PWR
7 4
415-6 SW LT YEL 203 DISP PWR
5
028-5 GND BLK YEL 206 JYSTK PWR
6
WH384 YEL 212 KEY PWR
7
53a V+ 218 R WIPE PWR YEL 1.5mm² YEL 201 KEY PWR
1 8
31 G 032 GND BLK 1.5mm²
M 2 9
53 L 606 R WIPE L 1.5mm²
TO PCB SHT.6
3 10
607 R WIPE P 1.5mm² 208 FOG LT PWR YEL
4 11
WIPER,REAR
3
HI
HEATER FAN MOTOR
SW263
1
HI 602 FAN H 1.5mm²
4
MED 601 FAN M 1.5mm²
3
LOW 600 FAN L 1.5mm²
415-6 SW LT
2
028-6 GND BLK
031 GND BLK
SWITCH,FAN
002 TW.PAIR (RX)
003 TW.PAIR (TX)
WHT 360 SEAT SW2
+
523 P BRK
PWR
02-CAB 1-[8,F]
02-CAB 1-[8,F]
02-CAB 1-[8,F]
02-CAB 1-[8,E]
02-CAB 1-[8,C]
02-CAB 1-[8,C]
02-CAB 1-[8,H]
02-CAB 1-[8,C]
02-CAB 1-[8,C]
02-CAB 1-[8,C]
02-CAB 1-[4,C]
02-CAB 1-[8,C]
02-CAB 1-[8,C]
02-CAB 1-[8,D]
02-CAB 1-[8,C]
02-CAB 1-[8,C]
02-CAB 1-[8,C]
8
8
SHEET 3: CAB 2 OF 2
B
C
A
D
1001142883-H
31211302
Electrical Schematic
UENR6273-01
December 21, 2018 - H
Page 3 of 17
TH314D & TH417D
1 2 3 4 5 6 7 8
PARK BRAKE
SHOWN IN OFF POSN SENSOR, FUEL LEVEL BOOM RETRACT SENSOR, ANGLE, BOOM
SWITCH, PROX
SEAT SWITCH VALVE, STEER SELECT
N/C
N/O
VALVE, FRAME LEVEL/STAB
ALARM,BACKUP LIGHT,LICENCE
+ -
HV307-RS-DN
HV307-RS-UP
HV307-LS-DN
HV307-LS-UP
HV307-FL-RT
HV307-FL-LT
HV307-SPD
HV310-AW
HV310-CB
SN304
SN303
AH313
SN302
1
2
3
4
2
1
3
2
1
2
1
1
2
2
1
3
1
2
3
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
LB314
SN57
D SW77 D
322 BM RETRACT
520 LH O/R UP
026-2 GND BLK
519 LH O/R DN
026-1 GND BLK
518 RH O/R UP
025-4 GND BLK
517 RH O/R DN
025-3 GND BLK
320 BM ANG
221-2 BM ANG YEL
S326
S327
7
S329 026-4 GND BLK 520 LH O/R UP
X301 8
025 GND BLK 1.5mm² 521 4WS VLV
1 9
026 GND BLK 1.5mm² 522 CRAB VLV
2 10
027 GND BLK LSI SEN SHIELD
3 11
042 BLK GND 1.5mm² LSI SEN 1 -VE BLU
4 12
033 BLK GND 1.5mm² LSI SEN 2 -VE RED
5 13
021 GND BLK 1.5mm² LSI SEN +VE BLK
6 14
022 GND BLK 1.5mm² 322 BM RETRACT
7 15
020 GND BLK 321 FUEL LVL
C 8
023 GND BLK 320 BM ANG
16
CAB C
9 17
034 GND BLK
10 18
221 KEY 1 YEL
11 19
210 KEY 1 YEL 510 AUX A
12 20
511 AUX B
13 21
512 AUX RTN
14 22
500 LIFT UP
15 23
TO PCB SHT.6 219 SEAT SW2 1 mm² 501 LIFT DN
16 24
323 SEAT SW1 502 LIFT RTN
17 25
523 P BRK 503 EXTEND
18 26
417 RH HI BEAM LT 504 RETRACT
19 27
416 RH LOW BEAM LT 505 RTN
20 28
413 LH HI BEAM LT 506 TILT UP
21 29
412 LH LOW BEAM LT 507 TILT DN
22 30
405 RH TURN LT 508 TILT RTN
23 31
403 RH TAIL LT
24
406 LH TURN LT
25
407 STOP LT
26
404 LICENCE LT
27
408 LH TAIL LT
28
S318
405 RH TURN LT
S298
406 LH TURN LT
402 REV LT
S300
S299
403 RH TAIL LT
29
400 REV ALARM
30
401 LH FOG LT
31
S330
S333
S332
S335
S336
S334
S331
B B
507 TILT DN
506 TILT UP
505-1 RTN
505-2 RTN
510 AUX A
511 AUX B
SN305
HV316
HV317
HV292
HV293
HV294
HV295
HV296
HV297
NC
C
B
A
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
LIN BUS
+V
-V
042 GND BLK 1.5mm²
417 RH HI BEAM LT
413 LH HI BEAM LT
405-2 RH TURN LT
405-1 RH TURN LT
407-2 RH STOP LT
406-1 LH TURN LT
406-2 LH TURN LT
407-1 LH STOP LT
403-2 RH SIDE LT
401-2 RH FOG LT
408-2 LH SIDE LT
402-2 RH REV LT
401-1 LH FOG LT
403-1 RH TAIL LT
402-1 LH REV LT
408-1 LH TAIL LT
SENSOR, LSI
LB306
LB312
LB308
LB309
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
1
2
3
4
5
6
A A
TURN
TURN
TURN
TURN
BACK
BACK
STOP
STOP
HIGH
HIGH
SIDE
SIDE
LOW
LOW
FOG
FOG
TAIL
TAIL
SHEET 4: FRAME
1 2 3 4 5 6 7 8
1001142883-H
A
D
1
1
X897
102 GLOW PWR RED 4AWG 100A
TO GLOW RLY 1 1 1
RL896-2 IP05 X898
TO PCB 1
101 CAB PWR RED 4AWG
X773
X04 X03
101 CAB PWR RED 4AWG 150A
1 1 1
X110 IP02
102 GLOW PWR RED 4AWG
1
X374 EC599-B+
RED 100 2/0AWG
1 1 M
BT600+ EC599
2
2
1
EC599-B-
BATTERY
STARTER
GENERIC
GENERIC
MS604-A-1
BLK 001 2/0AWG
1
MS604-B-1
BATTERY DISCONNECT
X635
1
X1013
3
BLK 005 2/0AWG
1
X634
ENGINE BLOCK
X602
X603
4
4
SHEET 5: BATTERY
B
C
A
D
1001142883-H
31211302
Electrical Schematic
UENR6273-01
TH314D & TH417D
10
12
13
14
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
11
11
FLASHER RELAY BATT F31 10A BATT
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
X398
1
X63
ENGINE FRAME RADIO WORKLIGHTS FLASHER RELAY IGN PWR F32 10A IGN PWR 2
2
ECM PWR
GLOW IN
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GLOW OUT
LH HI BEAM
RH HI BEAM
RH LOW BEAM
LH LOW BEAM
FOG
KEY 1
KEY 1
KEY 1
P BRAKE
FUEL PUMP
REV ALARM
SPARE 1
SPARE 2
RH SIDE LT
LH SIDE LT
FUEL RL GND
LIC PLATE
SEAT SW 2
SEAT SW 1
RH TURN LT
LH TURN LT
AC TEMP SWITCH O/P
STABS DEP LH
STABS DEP RH
OPT PWR 4 (STABS DEP)
STOP LT
COND FAN PWR 2
GND
3 K2.2 AIRCON RELAY (OPTION)
ROOF WIPER BEACON
4 3
X401.1
X275.1
X250.1
X252.1
1
2
3
4
1
2
3
1
2
3
1
2
3
4
5
5 2 (30)
6 1 87a
GND
GND
GND
BEACON
GND
OPT PWR 1
OPT PWR 2
RF WASH
SW LT
SW LT
SW LT
F WRK LT
R WRK LT
KEY BAT
GND
7 6 (86) 30
BULKHEAD SIDE 87
8 5 (87a)
9 4 (85) 86
10 9 85
11 8 (87)
D 12 7 D
X285-3.1
GND
1
GND
2
GND
3
CONTROLLER PWR
GND
4
GND
REV ALARM/REV LT
BATT
GND
GND
6
F WORKLIGHTS
GND
FUEL RL GND
7
FUEL PUMP
GND
IGN PWR 2
IGN PWR 1
IGN PWR 3
8
OPT PWR
BATT
REV OUT
GND
GND
FUEL RL
KEY SIG
KEY SIG
KEY SIG
KEY SIG
JOYSTICK/DISPLAY
RH TAIL
REV RL
9
A A
KEY 1
GND
X233.1
X249.1
BATT
BATT
BATT
BATT
BATT
X232
10
GND
GND
GND
GND
GND
GND
49a
GND
49
C2
11
1
1
GND
12
87a
30
87
86
85
87a
30
87
86
85
87a
30
87
86
85
87a
30
87
86
85
87a
30
87
86
85
87a
30
87
86
85
87a
30
87
86
85
49
49a
31
C2
GND
RX
TX
X276
1
2
3
4
1 TO STARTER B+ TERMINAL
X985 X984
WHT 730 TWISTED PAIR 3 + 1.5mm² WHT 730 TWISTED PAIR 3 + 1.5mm²
33 62
BLK 731 TWISTED PAIR 3 - 1.5mm² BLK 731 TWISTED PAIR 3 - 1.5mm²
16 35 HYD FILTER PRES SWITCH, TRANS TEMP GLOW PLUGS
WHT 732 TWISTED PAIR 4 + 1.5mm² WHT 732 TWISTED PAIR 4 + 1.5mm² SWITCH, PRES, AIR FILTER GLOW RELAY
48 42
BLK 733 TWISTED PAIR 4 - 1.5mm² BLK 733 TWISTED PAIR 4 - 1.5mm² FUEL PUMP
18 37
WHT 734 TWISTED PAIR 5 + 1.5mm² WHT 734 TWISTED PAIR 5 + 1.5mm² ALTERNATOR
32 38
M
H 2
BLK 735 TWISTED PAIR 5 - 1.5mm² BLK 735 TWISTED PAIR 5 - 1.5mm²
61
ALTERNATOR
H
B+
W
WHT 736 TWISTED PAIR 6 + 1.5mm² WHT 736 TWISTED PAIR 6 + 1.5mm²
L
46 40 FUEL FILTER
BLK 737 TWISTED PAIR 6 - 1.5mm² BLK 737 TWISTED PAIR 6 - 1.5mm²
3 41
EC885-B+
RL1037-1
RL1037-2
RL1037-3
EC885-W
RL1037-4
EC885-L
SN250-1
SN250-2
EC894+
EC894-
339 ENG START RL 0.75mm²
SN251
SN690
EC900
1
2
3
4
1
2
1
1
X994
X889
6 2
WHT 738 TWISTED PAIR 7 + 1.5mm² WHT 738 TWISTED PAIR 7 + 1.5mm²
5 20
525 ALT D+
104 ENG START PWR RED 0.75mm²
9 3
10 4
11 5
12 6
13 7
14 8
ENGINE CONNECTOR
15 10
G D2.1 G
X891
17 11
WHT 744 TWISTED PAIR 10 + 1.5mm² WHT 744 TWISTED PAIR 10 + 1.5mm²
19 47
1
BLK 745 TWISTED PAIR 10 - 1.5mm² BLK 745 TWISTED PAIR 10 - 1.5mm²
20 48
150A
IP893
21 12
22 59
336 GLOW OUT 0.75mm² 348 FUEL FLT WHT 0.75mm²
23 16
351 BST PRESS 0.75mm² 354 BST PRESS 0.75mm²
1
X892
24 22
353 RAIL PRESS 0.75mm² S995 353 RAIL PRESS 0.75mm²
25 31
354 RAIL PRESS 0.75mm² 354 RAIL PRESS 0.75mm²
26 25
355 BST PRESS 0.75mm² 355 BST PRESS 0.75mm²
27 29
356 COOL TEMP 0.75mm² 356 COOL TEMP 0.75mm²
28 24
357 OIL PRESS 0.75mm² 357 OIL PRESS 0.75mm² 357 OIL PRESS 0.75mm²
29 27
350 FUEL FLT WHT 0.75mm²
30 S1000 33
31 60
34 17
047 GLOW RLY SW BLK 0.75mm²
35 18
36 58 X59
037 PED GND BLK 0.75mm²
1 30 A
358 BST PRESS 0.75mm² 358 BST PRESS 0.75mm² 307 PED SIG 0.75mm²
40 28 B
366 ENG 0.75mm² 308 PED PWR 0.75mm²
41 34 C
309 IVS SIG 0.75mm²
42 36 D
F 43
359 BST PRESS 0.75mm² 359 BST PRESS 0.75mm²
23
337 TRANS TEMP
E
F
360 OIL PRESS 0.75mm² 360 OIL PRESS 0.75mm² 525-2 ALT D+
44 26 F
S397 525-1 ALT D+
45 39 G
710 CAN HI 6 RED 0.75mm²
47 43 H
711 CAN LO 6 BLK 0.75mm²
49 44 J
338 ENG STRT 0.75mm²
50 45 K
361 EXH GAS 0.75mm² 313 CLUTCH SW 0.75mm² TO CAB HARNESS
51 46 L
362 EXH GAS 0.75mm² 312 ECM IGN 0.75mm²
55 49 M
363 EXH GAS 0.75mm² 530 HYD FLTR
56 50 N
364 EXH GAS 0.75mm² 325 TRANS F
57 52 O
365 EXH GAS 0.75mm² 326 TRANS R
58 51 P
328 TRANS 2
59 53 Q
327 TRANS 1
60 54 R
302 TRANS SPD WHT
55 S
230 SPD PWR YEL
X986 56 T
105-1 ECM PWR RED 2.5mm²
1 U
006-1 GND BLK 2.5mm²
2 V
105-2 ECM PWR RED 2.5mm²
3 W
006-2 GND BLK 2.5mm²
4 X
105-3 ECM PWR RED 2.5mm²
5
006-3 GND BLK 2.5mm²
E 6
105-1 ECM PWR RED 2.5mm²
X396 E
7 1
105-2 ECM PWR RED 2.5mm² 105 ECM PWR RED FLYW 4mm² 105 ECM PWR RED FLYW 4mm²
8 2
105-3 ECM PWR RED 2.5mm² S880 334 FUEL PUMP FLYW 1.5mm²
9 3
006-1 GND BLK 2.5mm² 335 GLOW IN FLYW 1.5mm²
10 4
006-2 GND BLK 2.5mm² 336 GLOW OUT FLYW 1.5mm²
11 5
006-3 GND BLK 2.5mm² 006 GND BLK 4mm² 045 FUEL RL GND BLK FLYW 1.5mm²
12 6
345 COOLANT WHT 0.75mm² S902 228 KEY 1 YEL FLYW 1.5mm²
13 7
336 GLOW OUT 0.75mm² 336 GLOW OUT FLYW 1.5mm² 615-4 COND FAN FLYW 1.5mm² TO PCB SHT.6
14 8
313 CLUTCH SW 0.75mm² S1052 313 CLUTCH SW 0.75mm² S24 615-3 COND FAN FLYW 1.5mm²
15 9
309 IVS SIG 0.75mm² 613-1 AC PRESS WHT FLYW 1.5mm²
16 10
330-1 ST DEPL LH FLYW 1.5mm²
17 11 X998-2
532 GND BLACK 331-1 ST DEPL RH FLYW 1.5mm²
18 12
223 KEY IGN FLYW 1.5mm² 1
19 13
061 GND FLYW 1.5mm² 2 BLANKING PLUG
20 14
3
21
22 X998 X998-1
23 615-4 COND FAN FLYW 1.5mm² WHT 615-4 COND FAN
1 1 08-OPTS-[8,C]
24 615-3 COND FAN FLYW 1.5mm² WHT 615-3 COND FAN
2 2 08-OPTS-[8,C]
25 613-1 AC PRESS WHT FLYW 1.5mm² WHT 613-1 AC PRESS
045 FUEL RL GND BLK 0.75mm² S25 045 FUEL RL GND BLK FLYW 1.5mm² 3 3 08-OPTS-[8,C]
26
D 27 D
339 ENG START RL 0.75mm² X999 X999-1
28
347 COOLANT WHT 0.75mm² 330-1 ST DEPL LH FLYW 1.5mm² WHT 330-1 ST DEPL LH
29 1 1 08-OPTS-[3,A]
331-1 ST DEPL RH FLYW 1.5mm² WHT 331-1 ST DEPL RH
30 2 2 08-OPTS-[3,A]
223 KEY IGN FLYW 1.5mm² YEL 223 KEY IGN
31 3 3 08-OPTS-[3,A]
061 GND FLYW 1.5mm² BLK 061 GND
32 4 4 08-OPTS-[3,A]
33
X999-2
34 S1087
338 ENG STRT 0.75mm² 338 ENG STRT 0.75mm²
35 1
36 2
SENSOR
BLANKING PLUG
SPEED
230 SPD PWR YEL
37 1 SIG 3
364 EXH GAS 0.75mm² 043-1 GND BLK 302 TRANS SPD WHT
38 2 GND 4
531 GND BLK 043 GND BLK 1.5mm²
39 SN97
40 S354
TRANS 1ST
GENERIC
41 HV272
043-3 GND BLK
42 2
327 TRANS 1
43 1
363 EXH GAS 0.75mm²
44
45
TRANS 2ND
D2.2
GENERIC
308 PED PWR 0.75mm²
46 HV271
043-4 GND BLK
47 2
C 48
328 TRANS 2
1 C
49
50
TRANS REV
GENERIC
51 HV273
043-5 GND BLK
52 2
727 CAN LO 14 BLK 0.75mm² S351 723 CAN LO 12 BLK 0.75mm² 326 TRANS R
53 1
716 CAN HI 9 RED 0.75mm² S350 714 CAN HI 8 RED 0.75mm² 714 CAN HI 8 RED 0.75mm²
54
55
TRANS FL
GENERIC
366 ENG 0.75mm²
56 HV274
344 WATER/FUEL WHT 0.75mm² 043-6 GND BLK
57 2
325 TRANS F
58 1
59
60 X08
349 FUEL FLT WHT 0.75mm² 228 KEY 1 YEL FLYW 1.5mm²
61 A
037 PED GND BLK 0.75mm² 007 GND BLK
62 B
307 PED SIG 0.75mm²
63 C
343 WATER/FUEL WHT 0.75mm²
64 D
711 CAN LO 6 BLK 0.75mm²
65 E
715 CAN LO 8 BLK 0.75mm² 715 CAN LO 8 BLK 0.75mm² S989 713 CAN LO 7 BLK 0.75mm²
66 F DIAGNOSTIC
S352 723 CAN LO 12 BLK 0.75mm² S915 721 CAN LO 11 BLK 0.75mm²
67 G
722 CAN HI 12 RED 0.75mm² 720 CAN HI 11 RED 0.75mm²
68
B 69
S916
H
J
B
70 K
710 CAN HI 6 RED 0.75mm²
71 L
362 EXH GAS 0.75mm² S990 712 CAN HI 7 RED 0.75mm²
72 M
104 ENG START PWR RED 0.75mm²
73 NC
74
726 CAN HI 14 RED 0.75mm²
75
717 CAN LO 9 BLK 0.75mm² S353
76 X917 X917T
728 CAN HI 15 RED 0.75mm²
77 A
343 WATER/FUEL WHT 0.75mm²
344 WATER/FUEL WHT 0.75mm²
79 C
044 GND BLK 1.5mm²
043 GND BLK 1.5mm²
80
006 GND BLK 4mm²
81
365 EXH GAS 0.75mm²
82
532 GND BLACK
83
049 GND BLK
84
361 EXH GAS 0.75mm²
85
311 AIR FLTR
86
346 COOLANT WHT 0.75mm²
87
312 ECM IGN 0.75mm²
X903
X906
X348 X345
X349 X346
88
X06
X07
X895
X901
A 89
A
1
2
4
3
2
1
2
1
2
1
C
B
A
C
B
A
90
X13
X14
GND STUD
92
120 OHM
120 OHM
1.5K
1.5K
93
94
SHEET 7: ENGINE
1 2 3 4 5 6 7 8
1001142883-H
JS404-1
1
6
5
4
3
2
1
2
+
3 X275
112 RADIO BATT RED 112 RADIO BATT RED
10
4 1
SW864
750 CAN HI 18 RED 0.75mm²
7
8
3
2
1
6
5
4
9
1
2
1
2
1
2
1
2
LB12
LB10
LB09
LB11
224 RADIO IGN YEL
751 CAN LO 18 BLK 0.75mm² 5 2
053 GND BLK
431-1 R WRK LT
430-1 F WRK LT
430-2 F WRK LT
431 R WRK LT WHT 1.5mm²
RADIO
746 CAN HI 16 RED 0.75mm² S130 748 CAN HI 17 RED 0.75mm²
11
RH SPEAKER LH SPEAKER
MS21
PRODUCTLINK PL421
10 617 LH SPK+
1 1
9
S143 755 CAN LO 20 BLK 0.75mm² 2 MS392LH+
8 616 LH SPK- 616 LH SPK-
S144 754 CAN HI 20 RED 0.75mm² 3 1
7 617 LH SPK+
752 CAN HI 19 RED 0.75mm² 4 MS392LH-
6 618 RH SPK+
753 CAN LO 19 BLK 0.75mm² 5 S358 S357
5 619 RH SPK- 618 RH SPK+
6 1
JS404-2
4 X252
231 P.LINK IGNT YEL S146 231-1 P.LINK IGNT YEL 7 MS393RH+ 225 F WRK LT YEL 1.5mm² S356 S359
3 03-CAB 2-[4,A] 619 RH SPK- 1
056-3 GND BLK S147 056-4 GND BLK 8 1 226 R WRK LT YEL 1.5mm²
6
5
4
3
2
1
2 03-CAB 2-[4,A] 2
113-1 P.LINK BATT RED MS393RH- 429 SW LT
1 03-CAB 2-[4,A] 3
050 GND BLK 1.5mm²
X128 4
051 GND BLK 1.5mm² 051-3 GND BLK 1.5mm²
X145 5
C C
X777
1
V+ 53a
P 31b
G 31
L 53
+
+
WH390
10
SW256
1
2
3
4
7
8
3
2
1
6
5
4
9
WH753-2
WH753-1
10
X776
SW94
7
8
3
2
1
4
5
6
9
1
2
WH1260
SN153-2
SN153-1
SN252
SW154
1
B
A
B
A
055-2 GND BLK
GND STUD
2
1
2
1
A
B
C
D
E
F
053-2 GND BLK
+
M
M
AC COMPRESSOR
CONDENSOR FANS SWITCH,AC
SWITCH, PRES, AC SWITCH,AC TEMP
S400
X401
X250
219 OPT PWR 1 YEL 1.5mm² 222 RF WIPE PWR YEL 1.5mm² S399
1 1
053 GND BLK 1.5mm² 055 GND BLK 1.5mm²
2 2
427 SW LT S99 428 SW LT
B 3 3
622 RF WASH
B
4
5
6
- - +
3
331-2 ST DEPL LH
03-CAB 2-[5,D]
10 02-CAB 1-[8,C]
LH
9
8
7
SN365
SN366
C
C
A
B
A
B
SN371
SN372
2
1
3
2
1
3
5
RH
2
223-1 KEY IGN YEL
332 ST PRESS RH
333 ST PRESS LH
223-2 KEY IGN YEL
330-1 ST DEPL LH
4 02-CAB 1-[8,C]
331-1 ST DEPL RH
D D
TABLE OF CONTENTS
SHEET 3: CAB-PDB
SHEET 4: FRONT FRAME HARNESS
SHEET 5: REAR FRAME HARNESS
SHEET 6: BATTERY
B SHEET 7: ENGINE STAGE IIIB B
A A
SWITCH,REAR WIPER
LOCATED BEHIND DASH
SW,DRIVING LIGHTS
STEERING WHEEL SWITCHES
LOCATED UNDER DASH
M
LOCATED IN FRONT OF CABIN
RIGHT SWITCHES
LAMP, HI BEAM & INDIC
RIGHT SWITCHES
RIGHT SWITCHES
[7,F]
[7,F]
HORN
M
M
+
LOW
GND
MED
SW769-2 INDIC HI BEAM
P 31b
V+ 53a
12v
3
L 53
G 31
HI
PWR
LOW
6
MED
LOCATED BEHIND REAR TRIM
SW410
BLK 028-6 GND
10
10
10
10
SW411
WHT 415-7 SW BACKLT
SW412
SW409
2 WHT 300-2 KEY STRT
7
8
3
2
1
6
5
4
9
7
8
3
2
1
6
5
4
9
7
8
1
2
3
4
5
6
9
7
8
3
2
1
4
5
6
9
G
L
P
HI
5
+
1 TO ROOF WIPER X401
P
0 (09B3)
4
FLASH BATT
WH116-R
F.WIPE PWR
WH116-F
AH254
WH262-F
WH69
10
MAIN BEAM
WH384
FLASH 49A
+
9
8
7
5
2
4
1
2
3
4
1
3
4
1
2
1
2
3
4
5
6
2
1
2
1
6
5
4
3
2
1
2
1
4
3
2
1
X523
RH TURN
LO BEAM
LH TURN
401-1 FOG LT
F.WASH
2
DRV LT
HH 2 H
HORN
1
SW370-WASH
SW370-TURN
SW769
2
12
10
11
6
1
2
2
1
6
7
4
3
5
1
0 5
P
BLK 028-2 GND
WHT 411 DR LT
YEL 111 HORN
3 4
+
RED 104-2 KEY BATT 8
SWITCH,STEER SELECT
1 WHT 421 2WS IND
3
SW16C
WHT 324 2WS
(SHOWN IN 2WS)
2
SWITCH, IGNITION WHT 329 2WS LOCK
1
6
2
1
5
3
4
D3
423 4WS IND
TO SW16A WHT 405-3 RH TURN WHT 422 CRAB IND
(02E1)
LOCATED UNDER DASH SWITCHES D2 6
[2,B]
WHT 310 STEER PWR
5
FC518-XK WHT 406-3 LH TURN WHT 324 2WS
4
(03F7)
D1 9
BLK 038 GND 1.5mm²
1
+
BLK 029 GND 10
2
BLK 032 GND 1.5mm² SW376
G 3
G
SWITCH,JOYSTICK OVERRIDE
WHT 604-2 F WIPE P BLK 028-7 GND
4 7
1 4
YEL 229 FAN PWR 1.5mm² S795 YEL 216 KEY IGN
2 5
YEL 290 RF WIPER PWR 1.5mm² WHT 329 2WS LOCK
3 6
YEL 229-2 FAN PWR YEL 215 KEY IGN
OPTION 1 PDB
4 9
WHT 955 J2L4 +
5 10
6 SW142
7
WHT 956 AC
8 BLK 028-6 GND
YEL 179 RADIO IGN 1.5mm² [5,H]
9 WHT 415-7 SW BACKLT
[5,H]
10 CAB MODULE BLK 028-7 GND
7
SWITCH,LSI OVERRIDE
CO516-J2 CO516-J1 8
S362
12 LOCATED BEHIND REAR YEL 216 KEY IGN
YEL SYS CANH 0.75mm² CABINE TRIM
3
FC518-XM [8,D] A1 CAN1H AI TYPE 1 A1 YEL 217 KEY IGN
2
GENERIC
YEL TELE CAN2H
(03D7) A2 CAN2H AI TYPE 1 A2 WHT 528 LSI CANCEL 0.75mm²
BLK 090 RF WIPER GND [4,E] 1
1 A3 DI TYPE 3 DI TYPE 1 A3
4
F 2
BLK 081 GND 1.5mm²
A4 DI TYPE 3 DI TYPE 3 A4
5
F
3 B1 CAN1T AGND B1
D6
BLK 082 GND 1.5mm² WHT TELE CAN2T WHT 414 LO BEAM 0.75mm² 6
4 B2 CAN2T DI TYPE 1 B2
BLK 083 GND 1.5mm² 9
5 B3 DI TYPE 3 DI TYPE 1 B3 +
BLK 084 GND 1.5mm² WHT 214 JYSTK LOCK 0.75mm² 10
6 B4 D1 TYPE 3 DI TYPE 1 B4
BLK 028-1 GND SW375
7 C1 CAN1S AI TYPE 1 C1
BLK 050 GND 1.5mm² WHT 409-3 HI BEAM 0.75mm² WHT 415-2 SW BACKLT
8 C2 CAN2S DI TYPE 1 C2
WHT 300 KEY STRT 0.75mm² BLK 028 SW GND
9 C3 DI TYPE 1 DI TYPE 1 C3 7
WHT 415-1 SW BACKLT +
SWITCH,FRAME LEVEL
10 C4 D1 TYPE 1 DI TYPE 1 C4 8
CONSOLE TRIM
D3 D1 TYPE 1 D1 TYPE 1 D3 1
WHT 528 LSI CANCEL WHT J1-D4-1 4W STEER SWITCH 0.75mm² YEL 224 KEY PWR
[7,F] D4 D1 TYPE 1 DI TYPE 1 D4 4
LOCATED UNDER DASH SWITCHES E1 CAN1T AI TYPE 1 E1 5
WHT TELE CAN2T WHT 418-2 RH TURN
SW16 SW16B SW16A E2 CAN2T DI TYPE 1 E2 6
WHT 319 GEAR 3 0.75mm² WHT 315 DRIVE NEUT 0.75mm²
6 6 6 E3 DI TYPE 1 DI TYPE 1 E3 9
KEY SWITCH CAT
D4
5 5 5 F2 +5V AREF DI TYPE 3 F2 GD86
WHT 300-1 KEY STRT WHT 300 KEY STRT 0.75mm² WHT 526 LEVEL R 0.75mm²
3 3 3 F3 DI TYPE 1 DI TYPE 3 F3 NC CAN SHLD
RED 104-1 KEY BATT RED 104-1 KEY BATT 1.5mm² WHT 318 GEAR 2 0.75mm² WHT 523 PARK BRAKE SW 0.75mm²
4 4 4 F4 DI TYPE 1 DI TYPE 1 F4 14
E G1 AGND DI TYPE 1 G1
WHT J1-G1-1 2W STEER SWITCH 0.75mm²
13 E
WHT 323 SEAT SW1 D8 WHT 422 CRAB IND
G2 DI TYPE 3 DI TYPE 1 G2 12 4W CRAB STEER
WHT 317 GEAR 1 0.75mm² WHT 201 MARKER SW S651 S650 WHT 423 4WS IND
G3 DI TYPE 1 DI TYPE 1 G3 11 4W STEER
WHT 360 SEAT SW2 0.75mm² WHT 415 SW BACKLT WHT 421 2WS IND
SW415 G4 DI TYPE 1 DO TYPE 3 G4 10 2W STEER
YEL 212 KEY PWR WHT 003 RS232 TX 0.75mm² WHT J1-H1-1 CRAB STEER SWITCH 0.75mm²
DISPLAY
FWD PWR S652
1 H1 RS232 TX DI TYPE 1 H1 S540 9 STEERING PRES
SWITCH,FNR
NEUT F WHT 314 DRIVE FWD 0.75mm² WHT 002 RS232 RX 0.75mm²
4 H2 RS232 RX +5V AREF H2 8 PARK BRAKE
REV N WHT 315 DRIVE NEUT 0.75mm² WHT 250 IGN RLY D9 GRN SYS CANL 0.75mm²
3 H3 DI TYPE 1 DO TYPE 4 H3 7 CAN LO
I R WHT 316 DRIVE REV 0.75mm² WHT 433 BUZZER OUT YEL SYS CANH 0.75mm²
5 H4 DI TYPE 1 DO TYPE 3 H4 6 CAN HI
II I WHT 317 GEAR 1 0.75mm²
6 J1 DI TYPE 2 5 FUEL SENSE
II WHT 318 GEAR 2 0.75mm² WHT 401-2 FOG LT SW 0.75mm² CO516-J3 BLK 040 DISP GND
2 J2 DI TYPE 1 4 GND
III III WHT 319 GEAR 3 0.75mm² CAN LO
7 J3 DI TYPE 1 DI TYPE 1 A1 3
8 J4 DI TYPE 1 DI TYPE 1 A2 2 CAN HI
WHT 500-1 LSI PWR 0.75mm² YEL 203 DISP PWR
K1 ANALYZER PWR DI TYPE 1 A3 1 IGN RUN
LOCATED ON BRAKE PEDAL WHT 501 LSI GREEN1 0.5mm²
K2 ANALYZER GND DO TYPE 4 A4
SWITCH, BRAKE PEDAL WHT 502 LSI GREEN2 0.5mm² MS529
K3 DI TYPE 1 DO TYPE 4 B1
WHT 612 AC CMD 0.75mm² YEL SYS CANH 0.75mm²
1 K4 DI TYPE 1 DI TYPE 1 B2 [4,F] 1
YEL 205 BRK LT PWR 1.5mm² YEL 200-1 KEY IGN WHT 503 LSI GREEN3 0.5mm² YEL SYS CANH 0.75mm²
2 L1 DI TYPE 2 DO TYPE 4 B3 2
CAN BUSS
UNDER CAB MODULE
4 L3 AGND MASTER PWR/IGN C1 10
WHT 955 J2L4
SW76 L4 DI TYPE 3 DI TYPE 1 C2 11
WHT 400 HAZ SW
D BLK 060 MOD GND 1.5mm²
M1 DI TYPE 2 DI TYPE 1 C3
WHT 505 LSI YELLOW 0.5mm² GRN SYS CANL 0.75mm²
12
D
FC517-XC M2 MASTER GND DO TYPE 4 C4 [4,F] 4
FC517-XA (03F4) WHT 951-1 CONT AUXILIARY PWR YEL 270-2 MOD IGN 0.75mm² GRN SYS CANL 0.75mm²
M3 DO TYPE 3 MASTER PWR/IGN D1 5
WHT 950 ASH LOAD PWR WHT 771 HEST/REGEN GRN SYS CANL 0.75mm²
1 1 M4 DO TYPE 3 DI TYPE 1 D2 6
GRN SYS CANL 0.75mm²
2 2 N/C D3 7
WHT 956 AC BLK 070 MOD GND 0.75mm²
3 3 MASTER GND D4 8
(03F1) YEL 260-1 MOD IGN 0.75mm²
4 4 MASTER PWR/IGN E1 9
5 5 DI TYPE 1 E2
YEL 229-2 FAN PWR
JOYSTICK
FC517-XD
YEL 260-2 MOD IGN 0.75mm² 5 CAN LO
(03F4) MASTER PWR/IGN F1
CONSOLE TRIM
WHT 002 RS232 RX 0.75mm² WHT 506 LSI RED 0.5mm² 4 EMPTY
1 DO TYPE 4 F2 YEL 208 JOY IGN
WHT 003 RS232 TX 0.75mm² 3 IGNITION
2 N/C F3 YEL 209 JOY IGN
FC517-XB 2 IGNITION
D5
S520
S539
8 MASTER PWR/IGN H4 WHT 505 LSI YELLOW 0.5mm²
6
9 1 WHT 506 LSI RED 0.5mm²
7
TO LSI
10 2 S859 WHT 500 LSI PWR 0.75mm² LOCATED ON RIGHT PILLAR
LOCATED BEHIND RIGHT SIDE REAR TRIM
1
11 3 S858 WHT 507 LSI ORANGE 0.5mm²
YEL 210 SEAT IGN 8
12 4
YEL 210 COLUMN IGN 1.5mm² 9
13 5 IP857
YEL 212 KEY PWR 10
14 6
HiBPwr
AL
FC517-XH 9
RIGHT SWITCHES
(03D4) 8
WHT 425 HAZ PWR 1.5mm²
1 7
FC517-XG 2 IP854 5
CA
BLK 064-4 GND
1 3 2
B 2 4
RED 104-1 KEY BATT 1.5mm² BLK 064-3 GND BLK 064-3 GND
4 B
WHT 410 MARKER SW WHT 950 ASH LOAD PWR
(03D4) 3 5 [6,G] 1 +
WHT 280 DOME IGN
4 6 S78 LB77
YEL 205 BRK LT PWR 1.5mm² BLK 064 GND IP855 BLK 064-1 GND 1.5mm²
LAMP,OUTRIGGER DEPLOYED
5 7 6
WHT 201 MARKER SW S850 WHT J1H3 ODI 1.5mm²
6 8 3
DE
WHT 250 IGN RLY
10 9
RIGHT SWITCHES
11 8
YEL 176 BEACON PWR
12 7
IP856 5
FC517-XJ
MAIN POWER BOARD
ST
(03C4) 2
BLK 030 GND BLK 064-2 GND 1.5mm²
1 4
WHT 523 PARK BRAKE SW
BLK 064 GND WHT JIH4-1 OSI 1.5mm² WHT JIH4 OSI 1.5mm²
2 BLK 825-3 GND 1 +
BLK 033 BUZZER GND
3
WHT 323 SEAT SW1
5
YEL 179 RADIO IGN 1.5mm²
S825
7
BLK 084 GND 1.5mm²
S356
SW77
8
BLK 037-2 IVS GND
9
BLK 037 PED GND
WHT 307 PED SIG
WHT 308-2 IVS PWR
GRN TELE CAN2L
YEL TELE CAN2H
3
1
2
10
WHT 309 IVS SIG
A
SN57
11
BLK 080 DOME GND
4
3
2
1
12
SW768
1
X538A
SHEET 2: CAB
X798
X792
X793
X811
2 2
+
5
4
3
2
1
3
2
1
3
2
1
1
2
3
4
5
6
7
8
9
10
12
11
DOME LIGHT
LB536 POWER SOCKET (09D5) (09D6) (09B1) (09B8) SEAT SWITCH
PARK BRAKE TO REAR FRAME X538B
LOCATED UNDER RIGHT
LOCATED BEHIND RIGHT LOCATED BEHIND RIGHT BUZZER LOCATED NEAR SEAT THROTTLE PEDAL (05G1)
LOCATED ON CEILING OF CABINE CONSOLE TRIM LOCATED BEHIND RIGHT LOCATED BEHIND RIGHT
SIDE REAR TRIM SIDE REAR TRIM LOCATED UNDER DASH LOCATED UNDER SEAT LEFT SIDE LOCATED ON THROTTLE PEDAL LOCATED UNDER CAB ON RIGHT SIDE
SIDE REAR TRIM SIDE REAR TRIM
1 2 3 4 5 6 7 8
1001237508-H
H H
87a
87
30
85
86
4
1
3
2
5
K2
1
GND
IGN
HORN OUT
HORN SW
HORN B+
HORN B+
GND
GND
GND
GND
GND
XB XC
REVERSE SIGNAL 1 REVERSE SIGNAL 1
L 1
REVERSE SIGNAL 2 REVERSE SIGNAL 2
K 2
HVAC COMPRESSOR OUT HVAC COMPRESSOR OUT
J 3 (02D1)
BOOM WORKLIGHTS BOOM WORKLIGHTS
M 4
HORN OUT HORN SW
TO REAR FRAME HARNESS
N 5
(SPARE) (SPARE)
H 6
IGNITION OUT
G XD
(05F1) CAN1 HI CAN1 HI
B 4 XK
CAN1 LO CAN1 LO GND
C 7 1
(SPARE) (SPARE) GND
D 8 2
F A
KEY IGN
KEY PLAT
KEY IGN
KEY PLAT
5 (02C1)
F14 - 10A REAR WIPER PWR
GND
REAR WIPER PWR
3
(02G1)
F
F 3 6
(SPARE) (SPARE) F15 - 25A WIPER PWR WIPER PWR
E 6 5
LSI ORANGE LSI ORANGE LIGHTS ON SIGNAL
P 9
RS232 TX 4
2 K1
RS232 RX
1
GND LIGHTS ON SIGNAL
XA
IGN
4
GND
3
CLEAN IGN
(05F1) 5
CLEAN IGN
6 XE
B+ RS232 PWR
1 1
B+ RS232 RX
2 2
RS232 TX (02B1)
3
RS232 GND
4
XL
F11 - 10A BM WKLT PWR BM WKLT PWR
10
XF F12 - 10A FT WKLT PWR FT WKLT PWR
F1 - 10A AUX POWER SOCKET AUX POWER SOCKET 11
15 F13 - 10A RR WKLT PWR RR WKLT PWR
MODULE POWER MODULE POWER 12
14 SW IGN SW IGN
F2 - 30A MODULE POWER MODULE POWER 1
13 F16 - 10A COLUMN IGN COLUMN IGN
DISPLAY IGN DISPLAY IGN 4
12
JOY IGN JOY IGN HI BEAM IGN HI BEAM IGN
11 7 (02G1)
E F3 - 10A JOY IGN
RS232 PWR
JOY IGN
SWITCH IGN
10
F17 - 10A
IGN
ROOF WIPER PWR
IGN
ROOF WIPER PWR
9 E
9 6
SWITCH IGN (02C1) F18 - 25A HVAC BLOWER PWR HVAC BLOWER PWR
8 2
SWITCH IGN HI BEAM POWER F19 - 10A ROOF WIPER POWER ROOF WIPER POWER
7 3
SWITCH IGN SHIFT IGN HVAC COMPRESSOR OUT
6 5
HI BEAM POWER COLUMN IGN F20 - 5A AC CMD AC CMD
5
SHIFT IGN SEAT IGN 8
4
COLUMN IGN SHIELD
1
F4 - 5A SEAT IGN CAN 2L
2
CAN 2H
3
XG XM
CAN 2H GND
6 1
F5 - 5A TELEMATICS B+ CAN 2L S149
5 2
SHIELD
4 3
GND
1 (02B1) 4
TELEMATICS B+
2 5
F6 - 5A TELEMATICS IGN TELEMATICS IGN
3 6 (02F1)
7
8
XH
HAZARD PWR HAZARD PWR 9
1
F7 - 5A KEY BAT KEY BAT 10
4
BRAKE PWR BRAKE PWR 11
7
D F8 - 10A
HORN B+
HORN B+
HORN B+
MARKER LT MODULE
2 12 D
5
HORN B+ D1 (02B1)
8
REV SEN PWR REV SEN PWR
3
F9 - 10A DOME IGN DOME IGN
6
REAR WIPER PWR REAR WIPER PWR
9
IGNITION OUT
10
11
F10 - 5A BEACON PWR BEACON PWR
12
XJ
1
S124
2
3
4
5
6
7 (02A1)
8
9
10
11
C 12 C
GND
IGN
B+
1
XD
XB
B B
XC XG
K2
XA XF
XE
XH
A XJ
A
SHEET 3: CAB-PDB
1 2 3 4 5 6 7 8
1001237508-C
PWR
PWR
PWR
GND
GND
GND
SIG
SIG
SIG
PWR
GND
SIG
SN368
SN366
SN365
C
C
A
B
A
B
A
B
SN367
C
A
B
SN372
SN371
3
1
2
3
1
2
H H
X646
WHT 701 J1C3 HEST
A
WHT 700 J3B1 REGEN
B
C
WHT 337 TRANS TEMP 0.75mm²
D
TO REAR FRAME X645
K
WHT 313 CLUTCH SW 0.75mm²
L
WHT 338 ENG ST
M
YEL ENG CAN2H
N
GRN ENG CAN2L
O
WHT J1H3 ODI 1.5mm²
P
WHT J1H4 OSI 1.5mm²
Q
WHT 530 HYD FLTR 0.75mm²
R
BLK 035 FUEL GND 0.75mm²
S
WHT 321 FUEL LVL 0.75mm²
T
YEL 223 KEY IGN
U
V
YEL SYS CANH
W
GRN SYS CANL
X
HV576
WHT 515 FRAME LVL LH 0.75mm²
FRM LVL LH
TO REAR FRAME X647
FR LEVEL
F.FRAME MODULE
LOCATED BETWEEN CAB AND FRAME
2
E E
STABS VALVE
X644
1 CO551-J2 CO551-J1
HV577
FRM LV RH
2 A1 CAN1H AI TYPE 1 A1 1
(05C1)
YEL 274-2 IGN+ 10mm² YEL ENG CAN2H BLK 715-4 GND
3 A2 CAN2H 499 RES AI 3 A2 2
BLK 649-1 MSTR GND 10mm²
4 A3 LS CS 2 DO TYPE 2 (PWM) A3
WHT 515 FRAME LVL LH 0.75mm²
5 A4 LS CS 4 DO TYPE 2 A4
6 B1 CAN1L AI TYPE 1 B1
WHT J2B2 CAN2
OUT FR LVL SP
B2 CAN2L 499 RES AI 2 B2 HV582
WHT 516 FRAME LVL RH 0.75mm² WHT 514 SPD VLV 0.75mm²
B3 LS CS 2 DO TYPE 2 B3 1
WHT 517 LH O/R UP 0.75mm² WHT 513 SPD VLV RTN 0.75mm²
B4 LS CS 4 DO TYPE 2 (PWM) B4 2
C1 CAN1S AI TYPE 1 C1
C2 CAN2S 499 RES AI 1 C2
WHT 701 J1C3 HEST HV578
LH O/R UP
WHT 518 LH O/R DN 0.75mm² WHT 517 LH O/R UP 0.75mm²
C4 LS CS 5 DO TYPE 2 C4 1
OUTRIGGER
GRN SYS CANL WHT 367 OUT RT EXT 0.75mm² BLK 586-1 GND
D1 CAN1L AI TYPE 1 D1 2
GRN ENG CAN2L
D2 CAN2L 499 RES AI 4 D2
WHT 519 RH O/R UP 0.75mm² HV579
D3 LS CS 3 DO TYPE 2 D3
LH O/R DN
WHT 327 TRANS 1 0.75mm² WHT 518 LH O/R DN 0.75mm²
D4 LS CS 5 DO TYPE 2 (PWM) D4 1
WHT 321 FUEL LVL 0.75mm² BLK 586-2 GND
E1 CAN1T AI TYPE 1A E1 2
WHT J2B2 CAN2
E2 CAN2T 499 RES AI 5 E2
WHT J1E3 FUEL JUMP HV580
E3 LS CS 1 270 RES AI 5 E3
RH O/R UP
D E4 DO TYPE 1 (PWM) DO TYPE 2 (PWM) E4
WHT 326 TRANS R 0.75mm² WHT 519 RH O/R UP 0.75mm²
1 D
WHT 265 5V REF 0.75mm² BLK 586-3 GND
F1 +5V AREF AI TYPE 1 F1 2
WHT 267 5V REF 0.75mm²
F2 +5V AREF AI TYPE 1A F2
WHT 513 SPD VLV RTN 0.75mm² HV581
F3 LS CS 1 FI TYPE 1 F3
RH O/R DN
WHT 514 SPD VLV 0.75mm² WHT 520 RH O/R DN 0.75mm² WHT 520 RH O/R DN 0.75mm²
F4 DO TYPE 1 (PWM) DO TYPE 2 F4 1
BLK 586-4 GND
G1 RS232 RX FI TYPE 1 G1 2
G2 RS232 TX FI TYPE 1 G2
WHT 065 AGND 0.75mm²
G3 AGND DO TYPE 2A (PWM) G3
G4 DO TYPE 1 (PWM) DO TYPE 2A (PWM) G4
WHT 333 OUT RT POS WHT 230 SPD SIG 0.75mm²
H1 DI TYPE 1 FI TYPE 1 H1
STEERING
H3 AGND DO TYPE 2A H3 1
WHT 325 TRANS F 0.75mm² WHT J1H4 OSI 1.5mm² BLK 714-2 GND
H4 DO TYPE 1 (PWM) DO TYPE 2A H4 2
J1 DI TYPE 1
WHT 332 OUT LT POS CO551-J3
J2 DI TYPE 1 HV583
BLK 035 FUEL GND 0.75mm² WHT 522 CRAB STR 0.75mm² WHT 521 4WS STR 0.75mm²
J3 AGND DO TYPE 2 A1 1
WHT 313 CLUTCH SW 0.75mm² WHT 268 5V REF 0.75mm² BLK 714-1 GND
J4 DO TYPE 1 (PWM) +5V AREF A2 2
RED 302 TRANS SPD PWR WHT 068 AGND 0.75mm²
K1 ANALYZER PWR AGND A3
K2 ANALYZER GND DI TYPE 1A A4
WHT 067 AGND 0.75mm² WHT 700 J3B1 REGEN
K3 AGND DO TYPE 2 B1
WHT 266 5V REF 0.75mm²
K4 DO TYPE 1 (PWM) +5V AREF B2
C BLK 649-2 MSTR GND 2mm²
L1 MASTER GND AGND B3
WHT 066 AGND 0.75mm² BLK 586-4 GND C
BLK 649-1 MSTR GND 10mm² BLK 586-3 GND
L2 +5V AREF DI TYPE 1A B4 T585
S649 WHT 418 RH TURN LT WHT 328 TRANS 2 0.75mm² BLK 586-2 GND BLK 586 MAIN GND 2.5mm²
L3 DO TYPE 3 DO TYPE 2 C1 1
WHT 338 ENG ST BLK 586-1 GND BLK 714 GND 2.5mm²
CHASSIS GND
M1 MASTER GND AGND C3
BLK 649-4 MSTR GND 2mm²
LIGHT,LEFT HEADLIGHT
WHT 412 LH LO BEAM LT 1.5mm² BLK 556-1 GND 2mm²
B DO TYPE 3 G3
WHT 412 LH LO BEAM LT 1.5mm²
1 B
DI TYPE 1 G4 2
WHT 420 RH SIDE LT WHT 413 LH HI BEAM LT 1.5mm² HIGH
DO TYPE 3 H1 3
WHT 417 RH HI BEAM LT 1.5mm² WHT 421 LH SIDE LT
DO TYPE 3 H2 4
WHT 419 LH TURN LT WHT 419 LH TURN LT
DO TYPE 3 H3 5
WHT 416 RH LOW BEAM LT 1.5mm² SIDE
DO TYPE 3 H4 6
TURN
LIGHT,RIGHT HEADLIGHT
6
WHT 418 RH TURN LT SIDE
5
WHT 420 RH SIDE LT
4
WHT 417 RH HI BEAM LT 1.5mm²
3
WHT 416 RH LOW BEAM LT 1.5mm² HIGH
2
BLK 556-2 GND 2mm²
1
LB309
A LOW
A
MS587
X590A
9
8
7
6
5
4
12
10
3
2
1
11
W
M
G
Q
C
D
U
A
B
X
F
T
L
1
2
3
4
J
X722
BLK 037 PED GND
WHT 309 IVS SIG
RETRACT
A2 499 RES AI 3 CAN2H A2
WHT 700-1 J1C3 HEST WHT 501RTN 0.75mm² WHT 501 RTN 0.75mm²
12 A3 DO TYPE 2 (PWM) LS CS 2 A3 2
WHT 701-1 J3B1 REGEN WHT 525 AUX RTN 0.75mm² WHT 502 RETRACT 0.75mm²
11 A4 DO TYPE 2 LS CS 4 A4 1
WHT 405-2 RH TURN LT WHT SYS CANT 0.75mm²
LOCATED BETWEET FRAME AND 10 B1 AI TYPE 1 CAN1L B1 HV295
WHT 406-2 LH TURN LT
EXTEND
TO CAB 538A
CAB, REAR SIDE OF CAB 9 B2 499 RES AI 2 CAN2L B2
WHT 503 RTN 0.75mm² WHT 503 RTN 0.75mm²
8 B3 DO TYPE 2 LS CS 2 B3 2
WHT J1H3 OSI 1.5mm² WHT 527 AUX RTN 0.75mm² WHT 504 EXTEND 0.75mm²
(02A5) 7 B4 DO TYPE 2 (PWM) LS CS 4 B4 1
WHT J1H4 ODI 1.5mm²
6 C1 AI TYPE 1 CAN1S C1 HV294
WHT 612 AC CMD
TILT UP
5 [8,D] C2 499 RES AI 1 CAN2S C2
WHT 309 IVS SIG WHT 505 TILT RTN 0.75mm² WHT 505 TILT RTN 0.75mm²
4 C3 DO TYPE 2 LS CS 3 C3 2
WHT 308 PED PWR WHT 5071 LSI PASSIVE MODE 0.75mm² WHT 506 TILT UP 0.75mm²
3 C4 DO TYPE 2 LS CS 5 C4 1
WHT 307 PED SIG GRN SYS CANL 0.75mm²
2 D1 AI TYPE 1 CAN1L D1 HV296
BLK 037 PED GND
TILT DN
1 D2 499 RES AI 4 CAN2L D2
MCV
WHT SYS CANT 0.75mm²
E1 AI TYPE 1A CAN1T E1 HV297
LIFT DN
E2 499 RES AI 5 CAN2T E2
WHT 509 LIFT RTN 0.75mm² WHT 509 LIFT RTN 0.75mm²
WHT 5071 LSI PASSIVE MODE 0.75mm² E3 270 RES AI 5 LS CS 1 E3 2
P WHT 510 LIFT DN 0.75mm² WHT 510 LIFT DN 0.75mm²
E4 DO TYPE 2 (PWM) DO TYPE 1 (PWM) E4 1
N
F1 AI TYPE 1 +5V AREF F1 HV293
TO CAB INTERFACE
LIFT UP
F2 AI TYPE 1A +5V AREF F2
L WHT 511 LIFT RTN 0.75mm² WHT 511 LIFT RTN 0.75mm²
F3 FI TYPE 1 LS CS 1 F3 2
K WHT 512 LIFT UP 0.75mm² WHT 512 LIFT UP 0.75mm²
WHT 613 AC HS F4 DO TYPE 2 DO TYPE 1 (PWM) F4 1
J [8,D]
WHT 640-2 AC HS G1 FI TYPE 1 RS232 RX G1 HV292
H
WHT XAG IGN SIG G2 FI TYPE 1 RS232 TX G2
AUX A
G [8,D] WHT 525 AUX RTN 0.75mm²
G3 DO TYPE 2A (PWM) AGND G3 2
LOCATED IN CABINE ON MAIN POWER BOARD
AUX B
C WHT 527 AUX RTN 0.75mm²
YEL SYS CANH 0.75mm² H3 DO TYPE 2A AGND H3 2
B WHT 502 RETRACT IN 0.75mm² WHT 528 AUX B 0.75mm²
WHT XAL KEY ON H4 DO TYPE 2A DO TYPE 1 (PWM) H4 1
A [8,D] WHT 322 BM RETRACT 0.75mm²
DI TYPE 1 J1 HV317
X801-XB
CO552-J3 DI TYPE 1 J2
TO CAB INTERFACE
BOOM RETRACT
-
SWITCH, PROX
WHT 508 TILT DN 0.75mm²
A2 +5V AREF DO TYPE 1 (PWM) J4
F
4000017
6 [8,D] A3 AGND ANALYZER PWR K1 2
YEL 276 IGN 2mm² WHT 322 BM RETRACT 0.75mm²
5 [8,D] A4 DI TYPE 1A ANALYZER GND K2 3
YEL 275 IGN+ 10mm² BLK 034 GND 0.75mm² YEL 221-1 FR IGN
4 [7,B] B1 DO TYPE 2 AGND K3 1
BLK 013 CAB GND 10mm² WHT 506 TILT UP 0.75mm²
3 B2 +5V AREF DO TYPE 1 (PWM) K4 SN304
+
RED 280-2 CAB B+ 2mm² RED 280 CAB B+ BLK J2-L1 MASTER GND 2mm²
2 [8,D] B3 AGND MASTER GND L1
ALARM,BACKUP
1 B4 DI TYPE 1A +5V AREF L2
LOCATED ON REAR
WHT 405-1 RH TURN LT
X800-XA C1 DO TYPE 2 DO TYPE 3 L3 AH313
WHT 400 REV ALARM WHT 400 REV ALARM
C2 +5V AREF DO TYPE 3 L4 1
BLK J2-M1 MASTER GND 2mm² BLK 717-5 GND 1mm²
C3 AGND MASTER GND M1 2
BLK J2-M2 MASTER GND 2mm²
C4 DI TYPE 1A MASTER GND M2
WHT 526 AUX A 0.75mm²
D1 DO TYPE 1 (PWM) DO TYPE 3 M3
LOCATED ON REAR
D4 DI TYPE 1A 034 GND BLK
WHT 528 AUX B 0.75mm² 1
E1 DO TYPE 1 (PWM) 320 BM ANG
3
E2 DI TYPE 4 CO552-J4 YEL 221-2 FR IGN
2
E3 +5V AREF YEL 273 IGN+ 10mm²
WHT 307 LSI SIG1 0.75mm² MASTER PWR IN 1
E4 AI TYPE 2
F1 DO TYPE 2
F2 DI TYPE 4
TO AC OPTION
LOCATED ON BACK
LOCATED ON HYDRAULIC OIL
E F3 DI TYPE 1 E
S327
OF CABINE
(09C8)
S653
HYD FILTER PRES
LOCATED ON BACK
TO AC OPTION
403-3 LICENSE LT
H1 DO TYPE 3 X641
WHT 404 RH STOP LT WHT 640-2 AC HS
OF CABINE
H2 DO TYPE 3 1
(09C8)
WHT 406-1 LH TURN LT
H3 DO TYPE 3 2
WHT 402 RH REV LT WHT 612 AC CMD
H4 DO TYPE 3 3
GRN SYS CANL 0.75mm² BLK 718-3 GND 1mm²
X 4
YEL SYS CANH 0.75mm²
W
WHT 612 AC CMD
V [2,G]
YEL 223-1 KEY IGN
U
WHT 321 FUEL LVL 0.75mm² WHT 613 AC HS
T S642 [2,G]
TO FRONT FRAME X646
O
LOCATED ON LEFT EXTERIOR FRAME WALL UNDER CABINE
[2,F]
[2,F]
[2,F]
[2,F]
[2,F]
G
RED 230 SPD PWR
F
WHT 640 AC HS
WHT 701-1 J3B1 REGEN
B
FC632-J7
19
18
17
16
9
14
13
4
10
15
5
8
7
6
12
3
2
1
11
6
5
BLK 649 MSTR GND 10mm²
(04E1)
4
C 3
YEL 274-1 IGN+ 10mm²
C
F8
F7
F12
2
F9
WHT 405-2 RH TURN LT
S789 WHT 405-1 RH TURN LT
WHT 406-2 LH TURN LT
1
S788 WHT 406-1 LH TURN LT
K6
K5
F10
F6
K7
SENSOR, FUEL LEVEL
LOCATED ON FUEL TANK
UNDER CAB
K4
SN302
F11
BLK 035 FUEL GND 0.75mm²
S588
S589
WHT 321 FUEL LVL 0.75mm²
1
FC632-J6
YEL 275 IGN+ 10mm²
[2,F] 1
K3
F5
GENERIC
FC632-J5
YEL 273 IGN+ 10mm²
B B
PDM
1
K2
F3
S717
S718
FUSE VALUE RELAY VALUE
FC632-J4
K1
F4
WHT 405 RH TURN LT
WHT 404 RH STOP LT
BLK 717-1 GND 2mm²
WHT 401-1 LH FOG LT
FC632-J1
RED 01 BATT 00AWG
06-BATTERY-[2,C] 1
F1
RED 112 ALT B+ 2AWG
08-ENGINE STAGE V-[4,G] FC632-J3
F4 80A K4 70A RED 102 GLOW PWR 4AWG
07-ENGINE STAGE IIIB-[6,G] 1
F2
RED 103 GLOW PWR 4AWG
LB312
LB314
X654
T716
T592
T591
T648
1
2
3
4
5
6
7
NC
C
B
A
1
2
1
2
3
4
5
6
7
1
F6 25A K6 30A
F7 15A K7 30A
LIN BUS
+V
-V
BUSSBAR GND
F8 30A LIGHT,LICENCE
LOCATED ON ENGINE FRONT SUPPORT UNDER ENGINE
STOP
FOG
TAIL
TURN
BACK
STOP
F10 30A
FOG
TAIL
LIGHT,RIGHT TAIL
F11 30A LIGHT,LEFT TAIL
F12 30A
LOCATED ON REAR
LEFT LIGHT BRACKET
LOCATED ON REAR
RIGHT LIGHT BRACKET
GENERIC
STARTER
D D
M
EC599-B+
EC599-B-
EC599
1
1
05-RFH-[7,B]
C C
RED 01 BATT
RED 01 BATT
MS604-A-1
MS604-B-1
BT600+
BT600-
X790
X605
X635
X634
X602
X603
1
1
B BATTERY B
GENERIC SWITCH FRAME
ENGINE BLOCK FRAME CAB
LOCATED IN THE ENGINE POD BATTERY DISCONNECT ENGINE BAY
LOCATED ON ENGINE NEAR LOCATED ON ENGINE LOCATED UNDER REAR
LOCATED ON ENGINE OIL LEVEL STICK FRONT SUPPORT TRIM
FRONT SUPPORT
LOCATED ON ENGINE DISCONNECT
SWITCH NEAR BATTERY
A A
SHEET 6: BATTERY
1 2 3 4
1001237508-C
M
BLK 735 TWISTED PAIR 5 - 1.5mm² BLK 735 TWISTED PAIR 5 - 1.5mm² ALTERNATOR SHORT CAP
H 2 61 H
B+
W
WHT 736 TWISTED PAIR 6 + 1.5mm² WHT 736 TWISTED PAIR 6 + 1.5mm²
L
LOCATED ON FUEL FILTER
46 40
BLK 737 TWISTED PAIR 6 - 1.5mm² BLK 737 TWISTED PAIR 6 - 1.5mm²
3 41
EC885-B+
RL1037-1
RL1037-2
RL1037-3
EC885-W
RL1037-4
EC885-L
SN250-1
SN250-2
EC894+
EC894-
339 ENG START RL 0.75mm²
SN690
EC900
1
2
3
4
1
1
X994
6 2
MS783
MS736
WHT 738 TWISTED PAIR 7 + 1.5mm²
G
WHT 738 TWISTED PAIR 7 + 1.5mm²
D
C
E
B
A
B
A
F
F
5 20
11 5
05-RFH-[7,A]
12 6
05-RFH-[7,B]
13 7
14 8
15 10
G 17 11 G
WHT 744 TWISTED PAIR 10 + 1.5mm² WHT 744 TWISTED PAIR 10 + 1.5mm²
19 47
BLK 745 TWISTED PAIR 10 - 1.5mm² BLK 745 TWISTED PAIR 10 - 1.5mm²
20 48
21 12
22 59
336 GLOW OUT 0.75mm² 348 FUEL FLT WHT 0.75mm²
23 16
351 BST PRESS 0.75mm² 354 BST PRESS 0.75mm²
24 22
353 RAIL PRESS 0.75mm² S995 353 RAIL PRESS 0.75mm²
25 31
354 RAIL PRESS 0.75mm² 354 RAIL PRESS 0.75mm²
26 25
355 BST PRESS 0.75mm² 355 BST PRESS 0.75mm²
27 29
356 COOL TEMP 0.75mm² 356 COOL TEMP 0.75mm²
28 24
357 OIL PRESS 0.75mm² 357 OIL PRESS 0.75mm² 357 OIL PRESS 0.75mm²
29 27
350 FUEL FLT WHT 0.75mm²
30 S1000 33
31 60
34 17
047 GLOW RLY SW BLK 0.75mm²
35 18
36 58 X590B
YEL 710 ENG CAN2 HI 6
1 30 A
358 BST PRESS 0.75mm² 358 BST PRESS 0.75mm² GRN 711 ENG CAN2 LO 6
40 28 B
(05H3)
51 46 L
362 EXH GAS 0.75mm² 327 TRANS 1
55 49 M
363 EXH GAS 0.75mm² 328 TRANS 2
56 50 N
364 EXH GAS 0.75mm² 230 SPD PWR YEL
57 52 O
365 EXH GAS 0.75mm² 302 TRANS SPD WHT
58 51 P
337 TRANS TEMP
59 53 Q
60 54 R
55 S
X986 56 T
105-1 ECM PWR RED 2.5mm²
1 U
006-1 GND BLK 2.5mm²
2 V
105-2 ECM PWR RED 2.5mm²
3 W
006-2 GND BLK 2.5mm²
4 X
105-3 ECM PWR RED 2.5mm²
5
006-3 GND BLK 2.5mm²
E 6
105-1 ECM PWR RED 2.5mm²
E
7 X720
TO X722
S880
105-2 ECM PWR RED 2.5mm² 105 ECM PWR RED3mm² 105 ECM PWR RED3mm²
8 1
(05H3)
105-3 ECM PWR RED 2.5mm² 105-4 ECM PWR RED3mm² 105-4 ECM PWR RED 3mm²
9 2
006-1 GND BLK 2.5mm² 730 IGN YEL 3mm²
10 3
006-2 GND BLK 2.5mm²
11 4
006-3 GND BLK 2.5mm² 006 GND BLK 4mm²
12
345 COOLANT WHT 0.75mm² S902
13
336 GLOW OUT 0.75mm² 336 GLOW OUT FLRYW 1.5mm²
14
313 CLUTCH SW 0.75mm² S1052 313 CLUTCH SW 0.75mm² S24
15
309 IVS SIG 0.75mm²
16
17
532 GND BLACK
18
19
20
21
22
23
24
25
045 FUEL RL GND BLK
26
D 27 D
339 ENG START RL 0.75mm²
28
347 COOLANT WHT 0.75mm²
29 730-3 IGN YEL 3mm² 730 IGN YEL 3mm²
30 730-2 IGN YEL 3mm² 312 ECM IGN 0.75mm²
LOCATED ON FRAME WALL ON CONTROL UNIT
SENSOR
SPEED
302 TRANS SPD WHT
37 2 GND
364 EXH GAS 0.75mm² 043-1 GND BLK 230 SPD PWR YEL
38 1 SIG
531 GND BLK 043 GND BLK 1.5mm²
39
40 S354
TRANS 1ST
GENERIC
41 HV272
TRANS 2ND
GENERIC
308 PED PWR 0.75mm²
46 HV271
043-4 GND BLK
47 2
C 48
328 TRANS 2
1
C
49
50
TRANS REV
GENERIC
51 HV273
043-5 GND BLK
52 2
727 CAN LO 14 GRN 0.75mm² S351 326 TRANS R
53 1
YEL 716 ENG CAN2 HI 9 S350
54
55
TRANS FL
GENERIC
366 ENG 0.75mm²
56 HV274
344 WATER/FUEL WHT 0.75mm² 043-6 GND BLK
57 2
325 TRANS F
58 1
59
60 X08
349 FUEL FLT WHT 0.75mm² 228 KEY 1 YEL 1.5mm²
61 A
037 PED GND BLK 0.75mm² 007 GND BLK
62 B
307 PED SIG 0.75mm²
63 C
79 C
044 GND BLK 1.5mm²
043 GND BLK 1.5mm²
80
006 GND BLK 4mm²
81
532 GND BLACK
83
84
361 EXH GAS 0.75mm²
85
311 AIR FLTR
86
346 COOLANT WHT 0.75mm²
87
312 ECM IGN 0.75mm²
X348 X345
X349 X346
X903
X906
88
X13 X06
X14 X07
A
X895
X901
89 A
C
B
A
C
B
A
1
2
4
3
2
1
2
1
2
1
90
91 WIF COOLANT
LOCATED UNDER LOCATED ON
92 EXPANSION TANK
WIF FILTER
120 OHM
120 OHM
93
1.5K 1/4W
1.5K 1/4W
GND
1 2 3 4 5 6 7 8
1001237508-C
M
BLK 735 TWISTED PAIR 5 - 1.5mm² BLK 735 TWISTED PAIR 5 - 1.5mm² ALTERNATOR
2 39
FUEL FLT
B+
WHT 736 TWISTED PAIR 6 + 1.5mm² WHT 736 TWISTED PAIR 6 + 1.5mm²
MS736
W
L
46 40
G
H
D
C
E
B
A
F
BLK 737 TWISTED PAIR 6 - 1.5mm² BLK 737 TWISTED PAIR 6 - 1.5mm²
3 41
MS783
RL1037-1
RL1037-2
RL1037-3
RL1037-4
EC885-B+
SN250-1
SN250-2
EC885-W
EC894+
EC894-
EC885-L
G
BLK 739 TWISTED PAIR 7 - 1.5mm² BLK 739 TWISTED PAIR 7 - 1.5mm²
SN690
EC900
E
B
A
F
1
2
3
4
1
1
1
1
X994
4 20
05-RFH-[7,A]
WHT 352 RAIL PRESS WHT 352 RAIL PRESS
05-RFH-[7,A]
7 32
WHT 355 BST PRESS WHT 355 BST PRESS
27 29
WHT 356 COOL TEMP WHT 356 COOL TEMP
G 28
WHT 357 OIL PRESS WHT 357 OIL PRESS WHT 357 OIL PRESS WHT 357 OIL PRESS
24 G
24 30
S1000 WHT 922 +5V EXH PRESURE
31 16
34 S996 55
BLK 921 GND OIL PRESURE BLK 921-1 GND OIL PRESURE
57 33
WHT 910 +5V EGR WHT 910 +5V EGR
22 50
WHT 911 SIG EGR WHT 911 SIG EGR
12 46
BLK 912 GND EGR S997 BLK 912-1 GND EGR
40 51
104 ENG START PWR RED 0.75mm² BLK 912-2 GND EGR
41 58
23 56
WHT 900 COOL TEMP WHT 900 COOL TEMP
29 27
WHT 358 BST PRESS WHT 358 BST PRESS
42 28
WHT 359 BST PRESS WHT 359 BST PRESS
43 23
WHT 360 OIL PRESS WHT 360 OIL PRESS
44 26
WHT 354 BST PRESS WHT 354 BST PRESS
9 22
WHT 922 +5V EXH PRESURE
10 43
1 54
13 18 X590B
710 CAN HI 6 YEL 0.75mm²
14 17 A
711 CAN LO 6 GRN 0.75mm²
15 34 B
(05H3)
21 11 L
WHT 366 EXH GAS 327 TRANS 1
30 12 M
WHT 923 EXHAUST PRESS WHT 923 EXHAUST PRESS 328 TRANS 2
11 44 N
BLK 921-2 EXHAUST GND 230 SPD PWR YEL
35 45 O
WHT 905 5V THROTTLE 302 TRANS SPD WHT
58 53 P
WHT 361-1 EXH GAS WHT 906 SIG THROTTLE 337 TRANS TEMP
59 49 Q
BLK 907 GND THROTTLE
60 52 R
WHT 908 DC POS THROTTLE
59 S
WHT 909 DC NEG THROTTLE
X986 60 T
K 1
2
105-1 ECM PWR RED 2.5mm²
006-1 GND BLK 2.5mm²
U
V
105-2 ECM PWR RED 2.5mm²
3 W
006-2 GND BLK 2.5mm²
4 X
105-3 ECM PWR RED 2.5mm²
E 5
6
006-3 GND BLK 2.5mm² E
BLK 920 GND EGR TEMP 105-1 ECM PWR RED 2.5mm²
7 X720
TO X722
S880
WHT 908 DC POS THROTTLE 105-2 ECM PWR RED 2.5mm² 105 ECM PWR RED3mm² 105 ECM PWR RED3mm²
8 1
(05H3)
WHT 909 DC NEG THROTTLE 105-3 ECM PWR RED 2.5mm² 105-4 ECM PWR RED3mm² 105-4 ECM PWR RED 3mm²
9 2
006-1 GND BLK 2.5mm² 730 IGN YEL 3mm²
10 3
006-2 GND BLK 2.5mm²
11 4
006-3 GND BLK 2.5mm² 006 GND BLK 4mm²
12
WHT 345 COOLANT S902
13
14
S670 313 CLUTCH SW 0.75mm²
15
16
17
532 GND WHITE
18
313 NEUTRAL SW 0.75mm²
19
WHT 336 GLOW OUT 336 GLOW OUT 0.75mm² 336 GLOW OUT FLYW 1.5mm²
20
350 FUEL FLT BLK 0.75mm² S751
21
22
WHT 916 +5V DVP
23
24
045 FUEL RL GND BLK
25
D 26 D
27
28
WHT 347 COOLANT
29 730-1 IGN YEL 3mm² 730 IGN YEL 3mm²
30 730-3 IGN YEL 3mm² 312 ECM IGN 0.75mm²
31 S762
32
WHT 919 SIG EGR TEMP
33
34 S1087
338 ENG STRT 0.75mm² 338 ENG STRT 0.75mm²
35
WHT 343 WIF 531 GND WHT
36
SENSOR
SPEED
302 TRANS SPD WHT
37 1 SIG
043-1 GND BLK 230 SPD PWR YEL
38 2 GND
BLK 901 AMB TEMP 043 GND BLK 1.5mm²
39 SN97
40 S683
TRANS 1ST
GENERIC
41 HV272
LOCATED ON FRAME WALL ON CONTROL UNIT
TRANS 2ND
GENERIC
WHT 905 5V THROTTLE
46 HV271
C 47
043-4 GND BLK
2 C
328 TRANS 2
48 1
49
50
TRANS REV
GENERIC
51 HV273
043-5 GND BLK
52 2
727 CAN LO 14 GRN 0.75mm² S680 326 TRANS R
53 1
716 CAN HI 9 YEL 0.75mm² S679
54
WHT 363 EXH GAS
55
TRANS FL
GENERIC
WHT 364 EXH GAS
56 HV274
043-6 GND BLK
57 2
349 FUEL FLT WHT 0.75mm² 325 TRANS F
58 1
59
WHT 900 AMB TEMP
60 X08
309 PED SIG 2 0.75mm² 228 KEY 1 YEL 1.5mm²
61 A
037 PED GND BLK 0.75mm² 007 GND BLK
62 B
LOCATED ON AIR
65 E
S989 713 CAN LO 7 GRN 0.75mm²
66 F
S681 S915 721 CAN LO 11 GRN 0.75mm²
B 67
720 CAN HI 11 YEL 0.75mm²
G
B
68 H
S916
69 J
70 K
71 L
BLK 047 GLOW RLY SW S990 712 CAN HI 7 YEL 0.75mm²
72 M
WHT 902 FUEL RL
73 NC
74
726 CAN HI 14 YEL 0.75mm²
75
717 CAN LO 9 GRN 0.75mm² S682
120 OHM
76 X917 X917T (09D3)
724 CAN HI 13 YEL 0.75mm²
77 A
BLK 921-2 GND OIL PRESURE
79 C
WHT 900 AMB TEMP
YEL 728 CAN HI 15
80
006 GND BLK 4mm²
532 GND WHITE
81
049 GND BLK
82
BLK 044 GND
BLK 043 GND
84
85
311 AIR FLTR
86
WHT 346 COOLANT
SN767
87
A 312 ECM IGN 0.75mm²
SN826
SN831
SN827
X903
X906
X348 X345
X349 X346
88
A
X06
X07
X895
X901
2
1
X896
89
1
2
4
3
2
1
C
B
A
C
B
A
2
1
2
1
2
1
B
C
A
2
1
90
X13
X14
92 LOCATED UNDER
LOCATED ON
120 OHM
120 OHM
WIF FILTER
EXPANSION TANK
1.5K 1/4W
93
94 AMBIENT TEMP
TEMP 2 DPF DIFF PRESSURE TEMP1 GENERIC
LOCATED ON BOTTOM LOCATED ON FRAME WALL LOCATED ON TOP OF RADIATOR
LOCATED ON FRAME WALL
OF RADIATOR NEAR CONTROL UNIT NEAR CONTROL UNIT
1 2 3 4 5 6 7 8
1001237508-C
LOCATED BEHIND
RADIO B+ FUSE
LOCATED BEHIND
CAB PDB B+
TO ENGINE X917
WORKLIGHT FR
LOCATED BEHIND
(07B8), (08B8)
WORKLIGHT FL
RIGHT TRIM
X801 X797 WORKLIGHT RL WORKLIGHT RR
REAR TRIM
15A
750 CAN HI 18 YEL 0.75mm² RED 798 B+ 1.5mm² RED 798 B+ 1.5mm²
1 1 1
751 CAN LO 18 GRN 0.75mm² RED 798-1 B+ 1.5mm²
2 2
3 FC796
+
10
SW864
MS21-1
7
8
3
2
1
6
5
4
9
1
2
1
2
1
2
1
2
LB12
LB10
LB09
LB11
1
431-1 R WRK LT
430-1 F WRK LT
430-2 F WRK LT
431 R WRK LT WHT 1.5mm²
LOCATED BEHIND
S803
TO CAB X798
12 X877 X877T 4
REAR TRIM
X799
746 CAN HI 16 YEL 0.75mm² 748 CAN HI 17 YEL 0.75mm² 224 RADIO IGN YEL
(02A2)
LOCATED BEHIND RIGHT SIDE TRIM
11 C 5 1
S804 752 CAN LO 13 GRN 0.75mm² 053 GND BLK
10 B 6 2
PRODUCTLINK PL421
9 A 7
120 OHM 053 GND BLK
8 8
RADIO
RH SPEAKER LH SPEAKER
7 MS21
617 LH SPK+
6 LOCATED BEHIND RIGHT SIDE TRIM 1 1 S358 S357
5 NEAR GROUND MODULE 2 MS392LH+
TO CAB X792
616 LH SPK- 616 LH SPK- X252
4 3 1 225 F WRK LT YEL 1.5mm² S356 S359
231 P.LINK IGNT YEL S808 231-1 P.LINK IGNT YEL 617 LH SPK+ 1
CEILING
3 2 4 MS392LH- 226 R WRK LT YEL 1.5mm²
S809 056-4 GND BLK TO CAB X122 2
056-3 GND BLK 618 RH SPK+
LOCATED BEHIND
(02A3)
2 3 (02C8) 5 429 SW BACKLT
113-1 P.LINK BATT RED 113-1 P.LINK BATT RED 619 RH SPK- 618 RH SPK+ 3
1 1 6 1 050 GND BLK 1.5mm²
4
X128 X122-2_1 7 MS393RH+ 051 GND BLK 1.5mm² 051-3 GND BLK 1.5mm²
231-2 P.LINK IGNT YEL 619 RH SPK- 5
8 1 S98
6
MS393RH-
X777
614 AC COMP WHT
614 AC1 COMP WHT
LOCATED ON TOP OF CABINE
V+ 53a
P 31b
UP TO REAR WINDOW
G 31
L 53
+
COMPRESSOR
BRACKET BOLT
+
WH390
10
SW256
1
2
3
4
7
8
3
2
1
6
5
4
9
WH753-2
WH753-1
SN153-2
SN153-1
10
SN252
X776