WORK INSTRUCTION
QUALITY ASSURANCE & CONTROL DEPARTMENT
DRAWING SAMPLE AND TESTIN
(LABORATORY)
WORK INSTRUCTION
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HEAD NOC)WORK INSTRUCTION | REY. No: 00
PURPOSE:
‘The purpose of this work instruction is to establish and maintain the documented procedure to ensure that the
sampling is carried out as per the applicable specifications / standards,
SCOPE:
This work instruction is imended for drawing samples for testing HSAW and LSAW pipes / HR plate / Coil
RESPONSIBILITY:
Manager (LAB) / Dy. Manager (QC) will be responsible for tensile testing and maintaining the records of
testing.
APPLICABLE CODE:
As per latest edition of API SL/ Customer specification / other relevant standards as specified in the approved
QAP / MPS / Process sheet / Product plan.
PROCEDURE FOR LOT SAMPLING:
i) Prepare a heat list and no. of plates in each heat to determine the number of tests/samples to be drawn as
per the approved MPS / QAP.
ii) Prepare Sample Identification Report forthe selected pipes.
iii) Mark the samples on the selected pipe and stamp the hard punch with identification mark along with pipe
number
iv) Verify the marking details with Sample Identification Report and take the stamp of Third Party Inspection
agency (If required) on each sample.
SAMPLE PREPARATION:
i) Sample to be cut from pipe as per marking, The sample size should be cut at least 20 mm extra, from cach
side, than the finished dimension required.
ii) Remove the burs & straighten the samples (if required)
iis) Prepare a work order for work shop & also mention the respective drawing reference no. for preparation
in the work order.
iv) Submit all samples along with work order & Sample Identification Report to work shop.
y)_ Cheek the prepared specimen as per the reference drawing & work order before taking the delivery from
the workshop.
vi)
In case of any discrepancies, inform the Lab In charge.WORK INSTRUCTION
7. SAMPLE TESTING:
Testing of the specimen is to he carried out as per the work
of Third Party Inspection agency (If required)
8, ACCEPTANCE CRITERIA:
‘As per approved QAP / MPS / Process sheet / Product plan
9. RECORDS:
i) Sample identification report EStIL/PIPE/QC/17
ii) Work order
iii) Test results in respective test report formats,
10, REFERENCES:
i) APPROVED SAMPLE DRAWING
instruction for the respective tests in the presence
Drawing No-
DWTT pressed Notch Specimen. Es/PM/HSOC/0OT
Longitudinal Strip Tensile Specimen ES/PM/HSQC/002
Tensile Specimen for Base Metal ES/PM/HSQC/003
[Tensile Specimen for weld Metal ES/PM/HSQC/004
[Guided Bend Test Specimen ES/PM/HSQC/O05
Nick Break Test Specimen ES/PM/HSQC/006
Long. Round Bar Tensile Test Specimen ES/PM/HSQC/OO7
Trans. Round Bar Tensile Test Specimen ES/PM/HSQC/008
[charpy ‘V’ Notch Impact Test Specimen ES/PM/HSQC/009
ii) WORK INSTRUCTIONS
Description ‘Work Instruction No.
Chemical test EStiL/PIPE/QC/14/Wi
Tensile test EStIL/PIPE/QC/15/Wi
Guided Bend test EStIL/PIPE/QC/16/WI
Charpy impact Test
EStiL/PIPE/QC/A7/Wi
Hardness testing and Macro Examination
EStIL/PIPE/QC/18/WWI
Drop weight tear test ESUL/PIPE/QC/23/WI
TWetalographic (Micro examination) ESUL/PIPE/QC/20/WI
Welding consumable inspection and testing ESUL/PIPE/OC/22/W1
Hydrogen induced cracking test
EStIL/PIPE/QC/26/WI
Four point bend test
EStIL/PIPE/QC/27/Wi
Sulfide stress corrosion cracking test
EStIL/PIPE/QC/28/Wi