WORK INSTRUCTION FOR [f'%0. Estin/Pipe/usaw/ac/13/Wi PIPE MILL DIVISION ‘Amd.No.04 ESSAR” a Rev. 100 aA Department : Quality Assurance & Control eS cng Document name : Final Visual And Dimensional Inspection Page no. : 01 of 05 QUALITY ASSURANCE & CONTROL DEPARTMENT (LONGITUDINAL SAW PIPE DIVISION) WORK INSTRUCTION FOR FINAL VISUAL AND DIMENSIONAL INSPECTION | SYSTEM EFFECTIVE DATE. 01.09.2008, if | CONTROLLED COPY NO. ISSUED TO ISSUED BY HOD (QA & C) PREPARED BY Ei REVIEWED BY APPROVED BY Manager (QA & C)WORK INSTRUCTION FOR Reno EstiL/PIPE/LsAW/QC/11/WI PIPE MILL DIVISION ‘Amd.No.04 4 ESSAR aa Rev. 00 poi Department : Quality Assurance & Control Feta OSE Page no. : 02 of 05 | Document name : Final Visual And Dimensional Inspect PURPOSE : The purpose of this work instruction is to establish and maintain documented procedure to ensure that the final Visual and dimensional Inspection of saw pipe is carried out to meet the specified requirements. SCOPE This work instruction is applicable for the final visual & dimensional inspection of pipes at Longitudinal SAW Pipe Division, manufactured as per API SL (Latest Edition) / IS 3689 / customer specification RESPONSIBILITY : Personnel performing Final Visual and Dimensional inspection shall be responsible for evaluation of indications during the examination and preparation of examination reports. PERSONNEL REQUIREMENTS : Personnel performing the visual and dimensional examination of the pipes shall be qualified in accordance with the company's qualifications criteria, PHYSICAL REQUIREMENTS : Personnel performing the final visual & dimensional inspection shall have annual vision test to assure natural or corrected near distance acuity so that they are capable of reading standard Jaeger (J-2 letters) test type charts for near vision. Equivalent near vision tests are acceptable and the record of eye test shall be maintained. INSPECTION REQUIREMENTS & METHOD ‘© Each pipe shall be visually inspected to detect surface imperfections with a luminance of at least 300 Ix (30 foot-candles). If required, magnifying lens may be used for detecting surface imperfections, which are not clearly visible to the naked eyes. The weld and parent body of each pipe shall be inspected both from inside & outside for any visual defects such as dents, off set, off seam weld, hard spot, bead height, cracks, sweats, leaks, arc buns, laminations, slivers, under cuts, under fills etc. Each pipe shall be measured for end diameter; body diameter, thickness, bevel angle, root face, straightness, out of roundness, square ness, length, weight, and the record of each pipe shall be maintained in Visual & Dimensional Inspection Report (ESIIL/PIPE/LSAWI/QC/15/F). The bead height, off set of plate edge and end straightness shall also be measured and recorded for min. 3 pipes/shift. The instruments used to measure the dimensions shall be calibrated, It is ensured that each pipe has covered all the inspection stages before preparing a final dimensional inspection report If any pipe does not cover any specific inspection / process stage, the same shall be ‘sent for reprocess / rework.WORK INSTRUCTION FOR E ps SUL/PIPE/\SAW/QC/11/W1 PIPE MILL DIVISION [AmdNoos Rev.: 00 | Date: 30.05.2016 isual And Dimensional | - | Page no. : 03 of 05 Inspection | Department : Quality Assurance & Control Any imperfection in parent body as mentioned above having a depth greater than 12.5% (or as specified in other specs. and process chart) of the specified wall thickness, measured from the surface of the pipe shall be considered defect and shall be disposed as :- © The defective area shall be ground. The grinding shall blend the ground area with the contour of the pipe and removal of defect shall be verified by visual inspection. After this, the thickness shall be checked. If thickness is with in acceptance limit, the pipe shall be accepted. If not, then the pipe shall be cut off provided after cut off, the pipe length is with in specified limits © The pipe shall be rejected The thickness of ground portion shall be recorded. For cosmetic grinding, recording is not required The cut off pipe shall be identified with 2 Yellow color band on pipe OD at cut off end. The rejected pipe shall be identified with RED colour band from both ends circumferentially and the records of rejected pipe shall be maintained. All accepted pipes shall be marked with Monogram as required by various product and or customer specification) and required marking by stenciling as per the Approved process sheet and QAP. After final acceptance of the pipes, each pipe is allotted with a Unique Acceptance Serial Number (ASL), The marking of the pipes shall be checked by the Sr. Engineer / Engineer (QC) before sending these pipes to the yard. Any pipe not meeting the specified requirements, then the monogram shall be removed from the pipe after authorization from HOD (QA&C). FOR RE-WORKED PIPES: Following points shail be strictly followed for re-worked pipes (like cut off, sample, etc.) each pipe shall be checked for: Debris, oil inside the pipe. Colour code as per the re-work Re-stenciling & if required, thk. Colour code at the pipe ends. Flush grinding of ID/OD weld seam at the pipe ends, If required. Review of all NDT reports, weld repair reports, if any, Ensuring all the above points the pipes shall be offered to TPI or customer representative, if any ACCEPTANCE CRITERIA: The acceptance criteria shall be as per approved process sheet / QAP. 9. INSTRUMENTS USED FOR THE DIMENSIONAL MEASUREMENT: As per attached TABLE - AWORK INSTRUCTION FOR [en ocr PIPE MILL DIVISION ‘Amd.No.04 Rev. 00 Date: 30.05.2016 ESSAR” Department : Quality Assurance & Control Document name : Final Visual And Dimensional Page no. :08 of 05 Inspection & 10. RECORD : Visual & inspection report (EStILIPIPE/LSAWIQC/15/F) SAFETY CONDITION Engineer working in the final Visual and Dimensional inspection are shall take following safety precautions while working ; © All PPE shall be worn compulsory. * Shall check the movement of pipes on skid and conveyor while roaming around Shall check the movement of pipes through Crane. Use all adequate & necessary PPEs like Hand gloves, helmet etc, while working. © Ref. ESUL/PIPE/HIRAC/QC/02, Amd. No.: 0 e TABLE -A AcIVITY INSTRUMENT TO BE FREQUENCY OF useD INSPECTION. End Diameter { Both End) Pie tape Each Pipe Body Diameter Pie tape Each Pipe ‘Thickness ( Both End & at Body ) Ultrasonic Thickness ae Each Pipe Bevel Angle Bevel Protector Each Pipe Root Face Root Face Gauge Echt ‘Straightness| Taut String Each Pipe End Stvaighiness Steel Scale Three pipes per shift "T Gauge or Steel tape (3mtrs.) Square ness Plumb Out of Roundness Each Pipe Each Pipe Measuring Steel Tape (a5 mers.) Online weighing M/e7 Theoretical. Length Each Pipe Weight Each Pipe Weld Bead Height (Outside & Inside } Bead Height Gauge Three pipes per shift Offset of Plate Edges Off-set Gauge Three pipes per shifttiv aa keu-x f WW F ON [enog-ou, ¥ pueg peu O19 sse0Kdey oe F elu i peydsooy ft a esx / 1a + LYVHS MO1d uonsadsuy 50J0 0: uate, i “| jevorsueung puy rensia jeutd : sweu uauno0g, tor SOE IEG 00: 78y ee NOISIAIG THI Adid lnv/tL/aD/MwsT/aaigNSA “SONU ¥YO4 NOILONULSNI MYOM Joxuo9 g eouesnssy Agen : quouniedag