WORK INSTRUCTION QUALITY ASSURANCE & CONTROL DEPARTMENT DRAWING SAMPLE AND TESTIN (LABORATORY) WORK INSTRUCTION FOR (aster CONTRO} = = = [ISSUED TO. - : [ISSUED BY HEAD QQ PREPARED BY a] REVIEWED BY > "APPROVED BY / | fa wl sel { ae ENGINEER (4/00) HEAD NOC)WORK INSTRUCTION | REY. No: 00 PURPOSE: ‘The purpose of this work instruction is to establish and maintain the documented procedure to ensure that the sampling is carried out as per the applicable specifications / standards, SCOPE: This work instruction is imended for drawing samples for testing HSAW and LSAW pipes / HR plate / Coil RESPONSIBILITY: Manager (LAB) / Dy. Manager (QC) will be responsible for tensile testing and maintaining the records of testing. APPLICABLE CODE: As per latest edition of API SL/ Customer specification / other relevant standards as specified in the approved QAP / MPS / Process sheet / Product plan. PROCEDURE FOR LOT SAMPLING: i) Prepare a heat list and no. of plates in each heat to determine the number of tests/samples to be drawn as per the approved MPS / QAP. ii) Prepare Sample Identification Report forthe selected pipes. iii) Mark the samples on the selected pipe and stamp the hard punch with identification mark along with pipe number iv) Verify the marking details with Sample Identification Report and take the stamp of Third Party Inspection agency (If required) on each sample. SAMPLE PREPARATION: i) Sample to be cut from pipe as per marking, The sample size should be cut at least 20 mm extra, from cach side, than the finished dimension required. ii) Remove the burs & straighten the samples (if required) iis) Prepare a work order for work shop & also mention the respective drawing reference no. for preparation in the work order. iv) Submit all samples along with work order & Sample Identification Report to work shop. y)_ Cheek the prepared specimen as per the reference drawing & work order before taking the delivery from the workshop. vi) In case of any discrepancies, inform the Lab In charge.WORK INSTRUCTION 7. SAMPLE TESTING: Testing of the specimen is to he carried out as per the work of Third Party Inspection agency (If required) 8, ACCEPTANCE CRITERIA: ‘As per approved QAP / MPS / Process sheet / Product plan 9. RECORDS: i) Sample identification report EStIL/PIPE/QC/17 ii) Work order iii) Test results in respective test report formats, 10, REFERENCES: i) APPROVED SAMPLE DRAWING instruction for the respective tests in the presence Drawing No- DWTT pressed Notch Specimen. Es/PM/HSOC/0OT Longitudinal Strip Tensile Specimen ES/PM/HSQC/002 Tensile Specimen for Base Metal ES/PM/HSQC/003 [Tensile Specimen for weld Metal ES/PM/HSQC/004 [Guided Bend Test Specimen ES/PM/HSQC/O05 Nick Break Test Specimen ES/PM/HSQC/006 Long. Round Bar Tensile Test Specimen ES/PM/HSQC/OO7 Trans. Round Bar Tensile Test Specimen ES/PM/HSQC/008 [charpy ‘V’ Notch Impact Test Specimen ES/PM/HSQC/009 ii) WORK INSTRUCTIONS Description ‘Work Instruction No. Chemical test EStiL/PIPE/QC/14/Wi Tensile test EStIL/PIPE/QC/15/Wi Guided Bend test EStIL/PIPE/QC/16/WI Charpy impact Test EStiL/PIPE/QC/A7/Wi Hardness testing and Macro Examination EStIL/PIPE/QC/18/WWI Drop weight tear test ESUL/PIPE/QC/23/WI TWetalographic (Micro examination) ESUL/PIPE/QC/20/WI Welding consumable inspection and testing ESUL/PIPE/OC/22/W1 Hydrogen induced cracking test EStIL/PIPE/QC/26/WI Four point bend test EStIL/PIPE/QC/27/Wi Sulfide stress corrosion cracking test EStIL/PIPE/QC/28/Wi