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THIS STRUCTURAL DESIGN/DRAWING IS PREPARED BY ADHERING TO THE CODES OF PRACTICE IN FORCE IN INDIA AND IS THE SOLE PROPERTY OF M/S

ASSOCIATED STRUCTURAL CONSULTANTS AND IS SUBJECT TO THEIR RECALL

Reviewed by: Date: 30 July 2023


PROJECT NAME

REHABILITATION AND UPGRADATION OF TRIVANDRUM PONMUDI


(FROM NEDUMANGAD TO PONMUDI) ROAD (APPROX 42 Km) IN
TRIVANDRUM DISTRICT
CONTRACTOR/ CLINET
AND MUST NOT BE USED, COPIED, LENT OR REPRODUCED IN ANY MANNER WHATSOEVER WITHOUT THEIR WRITTEN PERMISSION.

M/s. ANTECH - PRL (JV)


2ND FLOOR,IV/433, OMBALAYIL BUILDING,
KOLANCHERY, ERNAKULAM 682311
OWNER/CLINET:

STRUCTURAL CONSULTANTS :

ASSOCIATED
STRUCTURAL CONSULTANTS
'Souparnika', 63/2413, Chemmath Road, Gandhi Nagar,
Kochi 682 017, Kerala, India.

Doc No ASC/ANTEC/23082/DR-A1 TITLE :


Job No 23082
NAME SIGN Degree
DSGN Hari Mtech
STRUCTURAL DESIGN REPORT
CHKD Fenil Mtech
APPD Suseela Mtech
Issued for
Information Tender Approval Construction
Ref Calculation Remark
A1 A2
18000

3000

12000 12600
12000

4500

Flow

Half Bottom Half Top


Plan

Hydrological Details

3
Design Discharge 131.326 m /sec
HFL 127.51 m
Design Velocity 3.2 m/sec
12000
1750 500 7500 500 1750

12000

1250
Resting on Hard Rock

12600
130.336

1665

128 m 350
Top of cap 100 tk. Bearing
300
300

127.51

4571

123.15

1250 121.9

4500
Resting on Hard Rock
150
100

800 300 1400

150
200
650
Girder Section
20 mm expansion jt
300 400

250

300

300

2015
250

970

600

370 1200
Ref Calculation Remark

Bearing Capacity Calculation

Referring to laboratory test results, core strength = 37.6 N / mm2

As per IRC:78, App 2 Table 2, moderately strong rock is assumed

so SBC of 40 t /m2 may be assumed


Ref Calculation Remark

Load Calculation

Dead Loads
150
Running Section
100
No b D Area
Top Flange 1 650 150 97500
Top Haunch 2 175 100 17500
Web 1 1050 300 315000 800 300 1400
Bottom Haunch 2 175 150 26250
Bot Flange 1 650 200 130000
586250
Self weight = 0.58625 x 25
150
= 14.7 kN/m
200
650

Slab

Thickness of slab = 200 mm


2
Self weight of slab = 5 kN/m
Total Load of slab on abutment = 1080 kN
Self weight of pedestal

Size of Pedestal = 0.7 x 0.7 m


Depth of pedestal = 0.35 m
Total Weight of 1 pedestal = 4.2875 kN
Total Weight of all pedestals = 17.15 kN

Self weight of abutment cap

Selfweight of corbel = 2.81 kN/m


Selfweight of dirt wall = 12.6 kN/m
Self weight of abutment cap = 14.55 kN/m
Total Load = 174.6 kN

Self weight of abutment

Maximum height of abutment = 4.571 m


Weight of abutment = 137.13 kN/m
Total weight of abutment = 1645.56 kN

Self weight of footing

Size of footing = 4.5 x 12.6 m


Depth of footing = 1.25 m
Self weight of footing = 140.625 kN/m
Total Weight of footing = 1771.875 kN

Self weight of Crash barrier


Weight per m of Crash barrier
2
Cross sec Area = 0.32 m
Wt / m = 8.0 kN/m per beam
Selfweight of Hand rail

Verticals 200 x 200 at a spacing 2000 mm C/C


Horizontals 200 x 200 3 nos
Weight per m = 4.5 kN/m

Selfweight of Footpath

Thickness of PCC = 0.3 m


2
Weight of PCC = 0.3 x 25 = 7.50 kN/m

Self weight of wearing coat

Thickness of WC = 0.065 m
2
Weight of WC = 0.065 x 20 = 1.30 kN/m

Live Load

Live Load as per IRC 6 - 2017 is considered for the design of the superstructure and sub structure. As per table
6A of IRC 6 - 2017, for bridges with carriageway width between 5.3m and 9.6m, 2 Lane Class A loading or 1
Lane 70R loading is to be considered. The same is modelled in the versatile finite element software STAAD Pro
V8i. Impact factor is calculated as per Cl 208.2 of IRC 6-2017 and is applied as a scale factor into the model

1 Impact factor
Class 70R
Tracked Vehicles = 10%
Wheeled Vehicles = 19%
Class A = 19%
Horizontal forces of Live load - Loads due to Braking

Class 70R

Total Load on span (single lane) = 1000 kN


Braking force = 200 kN acting at a height of 1.2 m
above road level
Longitudnal Force Fh = 200 kN
Total Longitudnal force on abutment = 100 kN

Moment at bearing level = 200 x (1.765 + 1.2)


= 593 kN-m
Vertical Force due to moment = 593 / 18
= 32.9 kN

Class A

Total Load on span (single lane) = 554 kN


Breaking force = 110.8 kN acting at a height of 1.2 m
above road level
Longitudnal Force Fh = 110.8 kN
Total Longitudnal force on abutment = 55.4 kN

Moment at bearing level = 110.8 x (1.84 + 1.2)


= 336.832 kN-m
Vertical Force due to moment = 336.832 / 18
= 18.7 kN
Earth Pressure

φ Angle of internal friction = 30 deg 0.52 rad


α Angle which earth face makes with vertical = 0 deg 0.00 rad
β Slope of earth fill = 0 deg 0.00 rad
δ Angle of friction between earth & earth fill = 20 deg 0.35 rad

2 2
Ka Cos (φ-α) 1
2 1/2
Cos (α) Cos(δ+α) 1+{sin(φ+δ) Sin(φ-β) / Cos(α-β) Cos(δ+α)}

Ka = 0.297

Earth Pressure at bot of dirt wall

Point of application 2.015


For dry condition = 0.42 X 2.02
= 0.85 m
For wet condition = 0.33 X 2.02 =
0.66 m

For Dry Condition 5.171

2
γ = 18 kN/m
P = 10.9 kN/m
2.015 M = 9.2 kN-m/m

10.8
For Saturated Condition

2
γ = 19 kN/m
P = 11.5 kN/m
2.015 M = 7.7 kN-m/m

11.4
For Surcharge Load

2
Load = 6.42 kN/m
2.015 P = 6.5 kN/m
M = 4.3 kN-m/m

6.4
Total Moment due to earthpressure on dirt wall = 13.5 kN-m
Earth Pressure at bot of abutment wall

Point of application
For dry condition = 0.42 X 7.19
= 3.02 m
For wet condition = 0.33 X 7.19
2.37 m
For Dry Condition

2
γ = 18 kN/m
P = 138.2 kN/m
7.186 M = 417.0 kN-m/m

38.5
For Saturated Condition

2
γ = 19 kN/m
P = 145.9 kN/m
7.186 M = 349.4 kN-m/m

40.6
For Surcharge Load

2
Load = 6.42 kN/m
P = 23.1 kN/m
7.186 M = 55.3 kN-m/m

6.4 Total Moment due to earthpressure on dirt wall = 472.3 kN-m

Seismic Loads
Seismic forces are calculated as per IRC 6 2017

Feq = Ah x ( Dead Load + Appropriate Live Load)


Ah = Horizontal Seismic Coefficient = Z/2 x I/R x Sa/g
Z = Zone factor = 0.16
I = Importance Factor = 1.2
R Response reduction factor
For Longitudnal = 3
For Transverse = 1
Damping Factor = 1 (For 5% damping for reinforced concrete bridge)
Sa/g = Average response acceleration coefficient
For Longitudnal = 2.5
For Transverse = 1
Ah For Longitudnal = 0.16 / 2 x 1.2 / 3 x 2.5 x 1 = 0.08
Ah For Transverse = 0.16 / 2 x 1.2 / 1 x 1 x 1 = 0.096
Horizontal forces and moments about footing bottom
No Description Vert Load Horz Load Lever Arm Moment
Longitudnal Transverse Longitudnal Transverse
1 Footing
12.6 x 4.5 x 1.25 x 25 1771.875 141.75 170.10 0.625 88.6 106.3
2 Abutment Wall
12 x 1.2 x 4.571 x 25 1645.56 131.64 157.97 3.54 465.4 558.5
3 Abutment head
359.475 28.76 34.51 6.12 176.0 211.2
4 Pedestal
17.15 1.37 1.65 6.60 9.0 10.9
5 Gider
529.2 42.34 50.80 7.47 316.3 379.6
6 Slab
540 43.20 51.84 8.28 357.7 429.3
7 WC
87.75 7.02 8.42 8.42 59.1 71.0
8 Footpath
195.75 15.66 18.79 8.54 133.8 160.5
9 Crash barrier
144 11.52 13.82 8.94 103.0 123.6
10 Handrail
81 6.48 7.78 8.94 57.9 69.5
11 Live load
696 0.00 13.36 9.66 0.0 129.0
Total 6067.76 429.7408 529.0522 1766.956 2249.382
Horizontal forces and moments about footing top
No Description Vert Load Horz Load Lever Arm Moment
Longitudnal Transverse Longitudnal Transverse
1 Footing
1771.875 141.75 170.10 0 0.0 0.0
2 Abutment Wall
1645.56 131.64 157.97 2.29 300.9 361.0
3 Abutment head
359.475 28.76 34.51 4.87 140.1 168.1
4 Pedestal
17.15 1.37 1.65 5.35 7.3 8.8
5 Gider
529.2 42.34 50.80 6.22 263.4 316.0
6 Slab
540 43.20 51.84 7.03 303.7 364.5
7 WC
87.75 7.02 8.42 7.17 50.4 60.4
8 Footpath
195.75 15.66 18.79 7.29 114.2 137.0
9 Crash barrier
144 11.52 13.82 7.69 88.6 106.3
10 Handrail
81 6.48 7.78 7.69 49.8 59.8
11 Live load
696 0.00 13.36 8.41 0.0 112.3
Total 6067.76 429.7408 529.0522 1318.374 1694.379
Wind loads

Wind loads are calculated as per IRC: 6-2017

Wind on live loads is not considered when the wind speed is greater than 36 m/sec

Case 1

Vz = Basic Wind Speed = 39 m/sec


2
Pz = Basic Horizontal wind pressure for 33 m/sec = 463.7 N/m
= Basic Horizontal pressure for 39 m/sec = 463.7 x 39^2 / 33^2
2
= 647.65 N/m
G = Gust factor = 2
Cd = Drag Coefficient = 1.3

Az = Area in plain
Ft = Transverse wind force = Pz x Az x G x CL
= 647.65 x 2 x 1.3 x Az
2
= 1.68 x Az kN/m
Horizontal forces about footing bottom
Area Horz Load Moment
Lever Arm
No Description Longitudnal Transverse Longitudnal Transverse
1 Live load
36 0.00 0.00 9.94 0.0 0.0
2 Girder
1.665 x 18 29.97 12.62 50.47 7.60 95.9 383.7
3 Crash Barrier
1 x 18 18 7.58 30.31 9.44 71.5 286.0
4 Abutment
4.571 x 1.2 5.5 2.31 9.24 3.54 8.2 32.7
5 Abutment head
1.57 x 0.6 0.942 0.40 1.59 6.12 2.4 9.7
Total 22.90 91.60 178.02 712.09
Horizontal forces about footing top
Area Horz Load Moment
Lever Arm
No Description Longitudnal Transverse Longitudnal Transverse
1 Live load
36 0.00 0.00 8.69 0.0 0.0
2 Girder
1.665 x 18 29.97 12.62 50.47 6.35 80.2 320.6
3 Crash Barrier
1 x 18 18 7.58 30.31 8.19 62.0 248.1
4 Abutment
4.571 x 1.2 5.5 2.31 9.24 2.29 5.3 21.1
5 Abutment head
1.57 x 0.6 0.942 0.40 1.59 4.87 1.9 7.7
Total 22.90 91.60 149.40 597.59

Case 2

Vz = Basic Wind Speed = 36 m/sec


2
Pz = Basic Horizontal wind pressure for 33 m/sec = 463.7 N/m
= Basic Horizontal pressure for 39 m/sec = 463.7 x 36^2 / 33^2
2
= 551.84 N/m
G = Gust factor = 2
Cd = Drag Coefficient = 1.3

Az = Area in plain
Ft = Transverse wind force = Pz x Az x G x CL
= 551.84 x 2 x 1.3 x Az
2
= 1.43 x Az kN/m
Horizontal forces above the footing bottom
Area Horz Load Moment
Lever Arm
No Description Longitudnal Transverse Longitudnal Transverse
1 Live load
36 12.91 51.65 9.94 128.3 513.2
2 Girder
29.97 10.75 43.00 7.60 81.7 327.0
3 Crash Barrier
18 6.46 25.83 9.44 60.9 243.7
4 Abutment
5.4852 1.97 7.87 3.54 7.0 27.8
5 Abutment head
0.942 0.34 1.35 6.12 2.1 8.3
Total 32.43 129.70 279.99 1119.96

Horizontal forces above the footing top


Area Horz Load Moment
Lever Arm
No Description Longitudnal Transverse Longitudnal Transverse
1 Live load
36 12.91 51.65 8.686 112.2 448.7
2 Girder
29.97 10.75 43.00 6.3535 68.3 273.2
3 Crash Barrier
18 6.46 25.83 8.186 52.9 211.4
4 Abutment
5.5 1.97 7.87 2.2855 4.5 18.0
5 Abutment head
0.942 0.34 1.35 4.871 1.6 6.6
Total 32.43 129.70 239.46 957.84
Horizontal Forces due to Water current

P Intensity of pressure due to water currents = 52KV2


V Velocity of current = 3.2 m/sec
K Constant (For Square ended piers) = 1.5
2
P 52 x 1.5 x 3.2^2 = 798.72 N/m
Aab Exposed area of abutment = 4.36 x 1.2
2
= 5.23 m
Afo Exposed area of Footing = 1.25 x 4.5
2
= 5.625 m
Water current force on abutment = 5.23 x 0.79872
= 4.18 kN
Water current force on Footing = 5.625 x 0.79872
4.49 kN
Moment due to currents about footing bottom = 4.18 x 3.43
= 14.34 kN-m
Moment due to currents about abutment bottom = 4.18 x 2.5855
= 10.81 kN-m
Ref Calculation Remark

PREAMBLE

The substructure consists of an open foundation resting on rock with rock anchors provided for horizontal shears and uplift forces. The girders rest on
a bearing. The bearings are resting on pedestals supported on the abutment head which is resting on the abutment wall

Concrete mix M 35 is used for all structural elements


Design of Footing

A1 A2

12600

1250

4500 4500
Footing Plan Footing Section
Ref Calculation Remark

Check for Bearing Capacity

Load Combination as per IRC: 78 - 2014

Load from Super structure


STAAD Pro Wearing
FP LL
Dead Load Coat
G1 390 54 10.6
G2 347 19 30.5
G3 347 19 30.5
G4 390 54 10.6
Total 1474 146 82.2

Live Loads from Super structure


Transverse Wearing
70R Tracked SDL
Class A 70R Wheeled Eccentricity Dead Load Coat
G1 165 18 173 4.5 742.5 81 778.5
G2 242 167 295 1.5 363 250.5 442.5
G3 193 350 184 1.5
G4 39 116 44 4.5
Total 639 651 696 1105.5 331.5 1221

Load Moment
Lever Arm
No Description Vertical Transverse Longitudinal Transverse Longitudinal
1 Self weight of sub structure 3609.2
Vertical
2 Self weight of super structure 1474
Vertical
3 SIDL (Crash Barrier, Hand rail etc) 82.2
Vertical
4 Water Current 8.67 14.34
Transverse
Ref Calculation Remark
8 Wearing Coat 87.75
Vertical
12 Live load
G1 173 4.5 778.5
G2 295 1.5 442.5
G3 184
G4 44
13 Braking force 100 9.636 964
Longitudinal
14 Breaking Force 32.9
Vertical
15 Wind loads 91.60 1120.0
Transverse
16 Wind loads 22.90 280.0
Longitudinal
17 Seismic 529.05216 1767.0
Transverse
18 Seismic 429.74 2249.4
Longitudinal
19 Earth pressure 168.93 472.3
Longitudinal
Total 5982.08 630.24 720.65 4594.56 3492.97

Total Axial Force 5982 kN


Total Transverse moment 4595 kN-m
Total Longitudinal moment 3493 kN-m

2
Area of footing 56.7 m
3
Ztransverse 119.07 m
3
Zlongitudnal 42.53 m

2 2
Maximum base pressure 226.2 kN/m < 400 kN/m
2 2
Minimum base pressure -15.2 kN/m < 0 kN/m
Ref Calculation Remark
Rock Anchor Design

Transverse Force 630.24 kN


Longitudinal Force 720.65 kN

Considering 16 mm dia rod as rock anchor

2
Area of bar 201.1 mm
2
Permissible Shear stress 0.87 x 500 / 1.732 = 251.15 N/mm
Permissible Shear Force 251.15 x 201.06 = 50.5 kN
No of bars required 630.24 / 50.5 + 720.65 / 50.5 = 26.8 nos

Provide bars at a spacing of 1000 x 1000 mm


No of bars 12600 / 1000 x 4500 / 1000 = 48 nos

Uplift Force on bars

Area of footing under tension = 0.79 x 0.42 0.3318


Total uplift force = 5.05 kN
Permissible tensile force bar = 0.87 x 500 x 201.06 = 87.46 kN
No of bars required = 5.05 / 87.46 = 0.06 bars

Total no of anchor bars req = 26.75 + 0.06 = 26.81 bars


< 48.00 bars
Design of footing

2
Maximum base pressure 226.2 kN/m
Cantilever length 1.65 m
Moment 226.23 x 1.65 x 1.65 / 2 = 307.96 kN-m
Factored moment 307.96 x 1.5 = 461.94 kN-m
Shear Force 226.23 x 1.65 / 2 = 186.6 kN
Factored shear force 186.64 x 1.5 = 279.96 kN
Ref Calculation Remark
Check for Bottom bar
Design data
D = 1250
Cover = 75
d = 1175 mm
b = 1000 mm
2
fck = 35 N/mm
2
fy = 500 N/mm

Design for flexure


Table C 8.1 β1 = 0.80952
IRC:SP:105- β2 = 0.41597
2015 fcd = αf ck /γ c = 0.67 x 35 / 1.5
= 15.63
Neutral axis x = (d/2β 2 )-((d/2β 2 ) 2 -(M Ed /β 1 β 2 bf cd )) 0.5
= 31.41 mm
To check adequacy of section
xlim = ε cu /(ε cu +ε yd ) d
εyd = 0.00217391
xlim = 724.81 mm > 31.4 mm
Lever arm z = 1175 - 0.416 x 31.41 = 1161.9 mm
2
Ast = MEd/0.87fyz = 913.9 mm
2
Provide 16 dia bars at 100 mm C/C with Ast = 2010.6 mm
pt provided = 0.17%
Design for shear

Cl 10.3.3.2 VRd.s = (A sw / s) Z f ywd Cot(θ)


IRC:112-2020
Provide 15 legged 8 mm dia stirrups at a spacing 450 mm

2
Asw = 15 x pi/4 x 8 x 8 = 753.98 mm
s = 450.00 mm
Z = 0.9 x 1175 = 1057.5
2
f ywd = fy / γm = 500 / 1.15 = 434.78 N/mm
Ref Calculation Remark

θ = 45.00 D

VRd.s = (753.98/450) x 1057.5 x 434.78 x 1 = 770.37 kN


> 280.0 kN

VRd.max = α cw b w Z ν 1 f cd /(cot θ + tan θ)

α cw = 1.00 As axial force in the member is 0

ν1 = 0.6 ( 1- f ck /310) = 0.6 x (1 - 35/310) = 0.53

f cd = α cc f ck /γ m = 0.67 x 35 / 1.5 = 15.63

VRd.max = 1 x 1000 x 1057.5 x 0.53 x 15.63 / ( cot(45) + tan(45) )


= 4380.1121 kN-m
> 280.0 kN

Side Face Reinforcement

Area required = 0.01 Acteff

Acteff = 75 x 1175
2
= 93750 mm
2
Area of surface reinforcement = 937.5 mm

2
Provide 12 mm dia bars at 150 mm c/c with Ast = 942.5 mm
Ref Calculation Remark

Stress Check

Unfactored Moment 307.96 kN-m

2
Es 200000 N/mm
2
Ec 29580.399 N/mm

m Es / 0.5 Ec 13.52
2
mAst 13.52 x 2010.62 27183.582 mm
Depth of NA 69.41 mm
Lever Arm 1151.86

Taking Moments about the tension steel

Maximum concrete stress = 307.96 x 1000000 / (0.5 x 1000 x 69.41 x 1151.86)


2 2
= 7.7 N/mm < 16.8 N/mm
Maximum steel stress = 307.96 x 1000000 / ( 2010.62 x1151.86)
2 2
= 132.97 N/mm < 400 N/mm

Crack width Check

Crack width Wk S r,max ( ε sm - ε cm )

5(c+ φ /2 ) 5 x ( 75 + 16 / 2)
415 > 120
Hence
S r,max 3.4 c + 0.425 k 1 k 2 φ / ρ ρ.eff
k1 = Coefficient to account for bond of rebar
= 0.8
k2 = Coefficient to account for distribution of strain
= 0.5
ρ ρ.eff = A s /A c.eff
Ref Calculation Remark
A c.eff = Area of concrete in tension
h ceff = min ( 2.5 (h-d) , (h - x) /3 or h /2)

x = neutral axis depth


= 69.41 mm
h c.eff = 187.5 mm
A ceff = 187.5 x 1000
2
= 187500 mm
ρ ρ.eff = 2010.62 / 187500
= 0.0107
S rmax = 3.4 x 75 + 0.425 x 0.8 x 0.5 x 16 / 0.0107
= 509.21 mm
ε sm - ε cm = (σ sc - k t (f ct,eff / ρ ρ,eff )(1+α e ρ ρ,eff ))/E s
kt = factor depending on duration of load
= 0.5
f ctceff = f ctm
= 2.8
αe = Es/Ecm
= 6.25
ε sm - ε cm = (7.7 - 0.5(2.8/0.0107) x (1+6.25x0.0107))/32000
= -4.12E-03
Or 0.6 x (7.7/32000)
= 1.40E-04
Crack width Wr = 509.21 x 0.00014
= 0.071 mm < 0.2 mm
Ref Calculation Remark
Design of Abutment

A1 A2

2015

250
12000
970

600

1200

370 1200

Abutment Plan
Ref Calculation Remark

5171

1200

Footing Section

Load Combination as per IRC: 6 - 2017


Ref Calculation Remark

Dead Wearing Breaking Water Wind Seismic Earth


Load Type SIDL Live loads Total
Load coat Force Current loads Loads Pressure
Vertical
Load 3311.3 146.0 82.2 696.0 32.9 0.0 0.0 0.0 0.0
Transverse
0.0 0.0 0.0 0.0 0.0 4.2 129.7 529.1
Load 0.0
Longitudina
0.0 0.0 0.0 0.0 100.0 0.0 32.4 429.7
l Force 168.9
Transverse
Moment 0.0 0.0 0.0 1221.0 0.0 10.8 957.8 1694.4 0.0
Longitudina
l Moment 0.0 0.0 0.0 0.0 963.6 0.0 239.5 1318.4 472.3
Combinations for Verification of Structural Strength
Basic Comb 1.35 1.35 1.75 1.5 1.5 1 1.5 0 1.5
Acc Comb 1 1 1 0.75 0.75 1 0 0 1
Seismic Comb 1.35 1.35 1.75 0 0 1 0 1.5 1
Basic Comb
Vertical
4470.3 197.1 143.9 1044.0 49.4 0.0 0.0 0.0 0.0 5904.6
Load
Transverse
0.0 0.0 0.0 0.0 0.0 4.2 194.6 0.0 0.0 198.7
Load
Longitudina
0.0 0.0 0.0 0.0 150.0 0.0 48.6 0.0 253.4 452.0
l Force
Transverse
0.0 0.0 0.0 1831.5 0.0 10.8 1436.8 0.0 0.0 3279.1
Moment
Longitudina
0.0 0.0 0.0 0.0 1445.4 0.0 359.2 0.0 708.5 2513.0
l Moment
Ref Calculation Remark
Acc Comb
Vertical
3311.3 146.0 82.2 522.0 24.7 0.0 0.0 0.0 0.0 4086.2
Load
Transverse
0.0 0.0 0.0 0.0 0.0 4.2 0.0 0.0 0.0 4.2
Load
Longitudina
0.0 0.0 0.0 0.0 75.0 0.0 0.0 0.0 168.9 243.9
l Force
Transverse
0.0 0.0 0.0 915.8 0.0 10.8 0.0 0.0 0.0 926.6
Moment
Longitudina
0.0 0.0 0.0 0.0 722.7 0.0 0.0 0.0 472.3 1195.0
l Moment
Seismic Comb
Vertical
4470.27 197.10 143.85 0.00 0.00 0.00 0.00 0.00 0.00 4811.2
Load
Transverse
0.00 0.00 0.00 0.00 0.00 4.18 0.00 793.58 0.00 797.8
Load
Longitudina
0.00 0.00 0.00 0.00 0.00 0.00 0.00 644.61 168.93 813.5
l Force
Transverse
0.00 0.00 0.00 0.00 0.00 10.81 0.00 2541.57 0.00 2552.4
Moment
Longitudina
0.00 0.00 0.00 0.00 0.00 0.00 0.00 1977.56 472.30 2449.9
l Moment
Combinations for Verification of Serviceability Limit State
Rare Comb 1 1 1.2 1 1 1 1 0 1
Frequent
Comb 1 1 1.2 0.75 0.75 1 0.6 0 1
Quasi
Permanent 1 1 1.2 0 0 0 0 0 1
Ref Calculation Remark
Rare Comb
Vertical
3311.3 146.0 98.6 696.0 32.9 0.0 0.0 0.0 0.0 4284.9
Load
Transverse
0.0 0.0 0.0 0.0 0.0 4.2 129.7 0.0 0.0 133.9
Load
Longitudina
0.0 0.0 0.0 0.0 100.0 0.0 32.4 0.0 168.9 301.4
l Force
Transverse
0.0 0.0 0.0 1221.0 0.0 10.8 957.8 0.0 0.0 2189.6
Moment
Longitudina
0.0 0.0 0.0 0.0 963.6 0.0 239.5 0.0 472.3 1675.4
l Moment
Frequent Comb
Vertical
3311.3 146.0 98.6 522.0 24.7 0.0 0.0 0.0 0.0 4102.7
Load
Transverse
0.0 0.0 0.0 0.0 0.0 4.2 77.8 0.0 0.0 82.0
Load
Longitudina
0.0 0.0 0.0 0.0 75.0 0.0 19.5 0.0 168.9 263.4
l Force
Transverse
0.0 0.0 0.0 915.8 0.0 10.8 574.7 0.0 0.0 1501.3
Moment
Longitudina
0.0 0.0 0.0 0.0 722.7 0.0 143.7 0.0 472.3 1338.7
l Moment
Quasi Permanent Comb
Vertical
3311.31 146.00 98.64 0.00 0.00 0.00 0.00 0.00 0.00 3556.0
Load
Transverse
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.0
Load
Longitudina
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 168.93 168.9
l Force
Transverse
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.0
Moment
Longitudina
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 472.30 472.3
l Moment
Ref Calculation Remark

Maximum Axial Force 5904.6 kN

Length of abutment 12.00 m

Width of abutment 1.2 m

2
Axial Stress 0.41 N/mm = 0.01 fck < 0.08 fck

Hence the abutment is designed as a bending member

Design Longitudinal Moment = 2449.9 kN-m


Design Transverse Moment = 2552.4 kN-m
Maximum Transverse Shear = 797.8 kN
Maximum Longitudinal Shear = 813.5 kN

Design data
D = 1200
Cover = 75
d = 1125 mm
b = 12000 mm
2
fck = 35 N/mm
2
fy = 500 N/mm
Check for Vertical bar
Design for flexure
Table C 8.1 β1 = 0.80952
IRC:SP:105- β2 = 0.41597
2015 fcd = αf ck /γ c = 0.67 x 35 / 1.5
= 15.63
Neutral axis x = (d/2β 2 )-((d/2β 2 ) 2 -(M Ed /β 1 β 2 bf cd )) 0.5
= 14.42 mm
Ref Calculation Remark
To check adequacy of section
xlim = ε cu /(ε cu +ε yd ) d
εyd = 0.00217391
xlim = 693.97 mm > 14.4 mm
Lever arm z = 1125 - 0.416 x 14.42 = 1119.0 mm
2
Ast = MEd/0.87fyz = 5032.9 mm
2
Provide 2 X 16 dia bars at 150 mm C/C with Ast = 32169.9 mm
pt provided = 0.24%

Check for Horizontal bar


Design for flexure
Table C 8.1 β1 = 0.80952
IRC:SP:105- β2 = 0.41597
2015 fcd = αf ck /γ c = 0.67 x 35 / 1.5
= 15.63
Neutral axis x = (d/2β 2 )-((d/2β 2 ) 2 -(M Ed /β 1 β 2 bf cd )) 0.5
= 15.02 mm
To check adequacy of section
xlim = ε cu /(ε cu +ε yd ) d
εyd = 0.00217391
xlim = 693.97 mm > 15.0 mm
Lever arm z = 1125 - 0.416 x 15.02 = 1118.8 mm
2
Ast = MEd/0.87fyz = 5244.7 mm
2
Provide 16 dia bars at 150 mm C/C with Ast = 16085.0 mm
pt provided = 0.12%
Ref Calculation Remark
Design for shear

Cl 10.3.3.2 V Rd.c = [ 0.12K(80ρ 1 f ck ) 0.33 + 0.15σ cp ] b w d


IRC:112-2020
K = 1 + ( 200/d) 0.5 = 1 + (200 / 1125)^0.5
= 1.42
σ cp = 0.00 (Axial force = 0)
ρ1 = 0.00238

V Rd.c = ( 0.12 x 1.42 x ( 80 x 0.002383 x 35)^0.33 + 0.15 x 0 ) x 12000 x 1125


= 4303.45 kN > 797.76 kN OK
V Rd.c min = (ν min + 0.15 σ cp ) b w d
ν min = 0.031K 3/2 f ck 1/2 = 0.031 x 1.42^3/2 x 35^1/2
= 0.31
V Rd.c min = (0.31 + 0.15 x 0) x 12000 x 1125
= 4185.00 kN > 797.76 kN OK
Hence no shear reinforcement required

Stress Check

Unfactored Moment 2189.7 kN-m

2
Es 200000 N/mm
2
Ec 29580.399 N/mm

m Es / 0.5 Ec 13.52
2
mAst 13.52 x 32169.9 434937.05 mm
Depth of NA 92.55 mm
Lever Arm 1094.15
Ref Calculation Remark
Taking Moments about the tension steel

Maximum concrete stress = 2189.65 x 1000000 / (0.5 x 12000 x 92.55 x 1094.15)


2 2
= 3.6 N/mm < 16.8 N/mm
Maximum steel stress = 2189.65 x 1000000 / ( 32169.9 x1094.15)
2 2
= 62.21 N/mm < 400 N/mm

Crack width Check

Crack width Wk S r,max ( ε sm - ε cm )

5(c+ φ /2 ) 5 x ( 75 + 16 / 2)
415 > 120
Hence
S r,max 3.4 c + 0.425 k 1 k 2 φ / ρ ρ.eff
k1 = Coefficient to account for bond of rebar
= 0.8
k2 = Coefficient to account for distribution of strain
= 0.5
ρ ρ.eff = A s /A c.eff

A c.eff = Area of concrete in tension


h ceff = min ( 2.5 (h-d) , (h - x) /3 or h /2)

x = neutral axis depth


= 92.55 mm
h c.eff = 187.5 mm
A ceff = 187.5 x 12000
2
= 2250000 mm
ρ ρ.eff = 32169.9 / 2250000
= 0.0143
S rmax = 3.4 x 75 + 0.425 x 0.8 x 0.5 x 16 / 0.0143
= 445.21 mm
ε sm - ε cm = (σ sc - k t (f ct,eff / ρ ρ,eff )(1+α e ρ ρ,eff ))/E s
Ref Calculation Remark
kt = factor depending on duration of load
= 0.5
f ctceff = f ctm
= 2.8
αe = Es/Ecm
= 6.25
ε sm - ε cm = (3.6 - 0.5(2.8/0.0143) x (1+6.25x0.0143))/32000
= -3.22E-03
Or 0.6 x (3.6/32000)
= 7.00E-05
Crack width Wr = 445.21 x 0.00007
= 0.031 mm < 0.2 mm

Design of Dirt Wall

2015

250
Ref Calculation Remark
Moment due to earth pressure 13.54 kN-m
Factored moment 13.54 x 1.5 = 20.31 kN-m
Shear Force due to earth pressure 17.94 kN
Factored shear Force 17.94 x 1.5 = 26.91 kN

Design data
D = 250
Cover = 75
d = 175 mm
b = 1000 mm
2
fck = 35 N/mm
2
fy = 500 N/mm
Check for Vertical bar
Design for flexure
Table C 8.1 β1 = 0.80952
IRC:SP:105- β2 = 0.41597
2015 fcd = αf ck /γ c = 0.67 x 35 / 1.5
= 15.63
Neutral axis x = (d/2β 2 )-((d/2β 2 ) 2 -(M Ed /β 1 β 2 bf cd )) 0.5
= 9.38 mm
To check adequacy of section
xlim = ε cu /(ε cu +ε yd ) d
εyd = 0.00217391
xlim = 107.95 mm > 9.4 mm
Lever arm z = 175 - 0.416 x 9.38 = 171.1 mm
2
Ast = MEd/0.87fyz = 272.9 mm
2
Provide 2 X 12 dia bars at 150 mm C/C with Ast = 1508.0 mm
pt provided = 0.86%
Ref Calculation Remark
Design for shear

Cl 10.3.3.2 V Rd.c = [ 0.12K(80ρ 1 f ck ) 0.33 + 0.15σ cp ] b w d


IRC:112-2020
K = 1 + ( 200/d) 0.5 = 1 + (200 / 175)^0.5
= 2.00
σ cp = 0.00 (Axial force = 0)
ρ1 = 0.00862

V Rd.c = ( 0.12 x 2 x ( 80 x 0.0086169 x 35)^0.33 + 0.15 x 0 ) x 1000 x 175


= 120.08 kN > 26.91 kN OK
V Rd.c min = (ν min + 0.15 σ cp ) b w d
ν min = 0.031K 3/2 f ck 1/2 = 0.031 x 2^3/2 x 35^1/2
= 0.52
V Rd.c min = (0.52 + 0.15 x 0) x 1000 x 175
= 91.00 kN > 26.91 kN OK
Hence no shear reinforcement required
Cl 10.3.3.2
IRC:112-2020
Stress Check

Unfactored Moment 13.5 kN-m

2
Es 200000 N/mm
2
Ec 29580.399 N/mm

m Es / 0.5 Ec 13.52
2
mAst 13.52 x 1507.96 20387.619 mm
Depth of NA 52.06 mm
Lever Arm 157.65
Ref Calculation Remark
Taking Moments about the tension steel

Maximum concrete stress = 13.54 x 1000000 / (0.5 x 1000 x 52.06 x 157.65)


2 2
= 3.3 N/mm < 16.8 N/mm
Maximum steel stress = 13.54 x 1000000 / ( 1507.96 x157.65)
2 2
= 56.96 N/mm < 400 N/mm

Crack width Check

Crack width Wk S r,max ( ε sm - ε cm )

5(c+ φ /2 ) 5 x ( 75 + 12 / 2)
405 > 120
Hence
S r,max 3.4 c + 0.425 k 1 k 2 φ / ρ ρ.eff
k1 = Coefficient to account for bond of rebar
= 0.8
k2 = Coefficient to account for distribution of strain
= 0.5
ρ ρ.eff = A s /A c.eff

A c.eff = Area of concrete in tension


h ceff = min ( 2.5 (h-d) , (h - x) /3 or h /2)

x = neutral axis depth


= 52.06 mm
h c.eff = 65.98 mm
A ceff = 65.98 x 1000
2
= 65980 mm
ρ ρ.eff = 1507.96 / 65980
= 0.0229
S rmax = 3.4 x 75 + 0.425 x 0.8 x 0.5 x 12 / 0.0229
= 344.08 mm
ε sm - ε cm = (σ sc - k t (f ct,eff / ρ ρ,eff )(1+α e ρ ρ,eff ))/E s
Ref Calculation Remark
kt = factor depending on duration of load
= 0.5
f ctceff = f ctm
= 2.8
αe = Es/Ecm
= 6.25
ε sm - ε cm = (3.3 - 0.5(2.8/0.0229) x (1+6.25x0.0229))/32000
= -2.08E-03
Or 0.6 x (3.3/32000)
= 6.00E-05
Crack width Wr = 344.08 x 0.00006
= 0.021 mm < 0.2 mm

Design of return Wall

2
Average Pressure on return Wall = 5.69 kN/m

Average depth of return wall = 1.735 m

Load on wall = 9.87215 kN/m

Span of abutment wall = 3.8 m

Moment due to earth pressure 71.276923 kN-m


Factored moment 71.276923 x 1.5 = 106.9154 kN-m
Shear Force due to earth pressure 37.51417 kN
Factored shear Force 37.51417 x 1.5 = 56.27126 kN

Design data
D = 250
Cover = 75
d = 175 mm
b = 2470 mm
2
fck = 35 N/mm
Ref Calculation Remark
2
fy = 500 N/mm

Design for flexure


Table C 8.1 β1 = 0.80952
IRC:SP:105- β2 = 0.41597
2015 fcd = αf ck /γ c = 0.67 x 35 / 1.5
= 15.63
Neutral axis x = (d/2β 2 )-((d/2β 2 ) 2 -(M Ed /β 1 β 2 bf cd )) 0.5
= 20.55 mm
To check adequacy of section
xlim = ε cu /(ε cu +ε yd ) d
εyd = 0.00217391
xlim = 107.95 mm > 20.5 mm
Lever arm z = 175 - 0.416 x 20.55 = 166.5 mm
2
Ast = MEd/0.87fyz = 1476.6 mm
2
Provide 2 X 16 dia bars at 150 mm C/C with Ast = 6621.6 mm
pt provided = 1.53%

Design for shear

Cl 10.3.3.2 V Rd.c = [ 0.12K(80ρ 1 f ck ) 0.33 + 0.15σ cp ] b w d


IRC:112-2020
K = 1 + ( 200/d) 0.5 = 1 + (200 / 175)^0.5
= 2.00
σ cp = 0.00 (Axial force = 0)
ρ1 = 0.01532

V Rd.c = ( 0.12 x 2 x ( 80 x 0.015319 x 35)^0.33 + 0.15 x 0 ) x 2470 x 175


= 358.62 kN > 56.27 kN OK
V Rd.c min = (ν min + 0.15 σ cp ) b w d
ν min = 0.031K 3/2 f ck 1/2 = 0.031 x 2^3/2 x 35^1/2
Ref Calculation Remark
= 0.52
V Rd.c min = (0.52 + 0.15 x 0) x 2470 x 175
= 224.77 kN > 56.27 kN OK
Hence no shear reinforcement required
Stress Check

Unfactored Moment 71.3 kN-m

2
Es 200000 N/mm
2
Ec 29580.399 N/mm

m Es / 0.5 Ec 13.52
2
mAst 13.52 x 6621.64 89524.573 mm
Depth of NA 92.55 mm
Lever Arm 144.15

Taking Moments about the tension steel

Maximum concrete stress = 71.276923 x 1000000 / (0.5 x 2470 x 92.55 x 144.15)


2 2
= 4.33 N/mm < 16.8 N/mm
Maximum steel stress = 71.276923 x 1000000 / ( 6621.64 x144.15)
2 2
= 74.67 N/mm < 400 N/mm

Crack width Check

Crack width Wk S r,max ( ε sm - ε cm )

5(c+ φ /2 ) 5 x ( 75 + 16 / 2)
415 > 120
Hence
S r,max 3.4 c + 0.425 k 1 k 2 φ / ρ ρ.eff
k1 = Coefficient to account for bond of rebar
= 0.8
k2 = Coefficient to account for distribution of strain
Ref Calculation Remark
= 0.5
ρ ρ.eff = A s /A c.eff

A c.eff = Area of concrete in tension


h ceff = min ( 2.5 (h-d) , (h - x) /3 or h /2)

x = neutral axis depth


= 92.55 mm
h c.eff = 52.48 mm
A ceff = 52.48 x 2470
2
= 129625.6 mm
ρ ρ.eff = 6621.64 / 129625.6
= 0.0511
S rmax = 3.4 x 75 + 0.425 x 0.8 x 0.5 x 16 / 0.0511
= 308.23 mm
ε sm - ε cm = (σ sc - k t (f ct,eff / ρ ρ,eff )(1+α e ρ ρ,eff ))/E s
kt = factor depending on duration of load
= 0.5
f ctceff = f ctm
= 2.8
αe = Es/Ecm
= 6.25
ε sm - ε cm = (4.33 - 0.5(2.8/0.0511) x (1+6.25x0.0511))/32000
= -9.90E-04
Or 0.6 x (4.33/32000)
= 8.00E-05
Crack width Wr = 308.23 x 0.00008
= 0.025 mm < 0.2 mm
Reference Calculation

DESIGN OF SUPERSTRUCTURE FOR THE PROPOSED BRIDGE AT PONMUDI

1 PREAMBLE

The superstructure consists of 4 nos RCC cast-in-situ I beams spaced at 3m c/c connected by two end diaphragm and two intermediate diaphragms
with cast insitu concrete deck slab 200 mm thick.. After casting of deck slab , the span is then provided with crash barrier and wearing coat as in
drawing.

Concrete mix M 35 is used for all structural elements

2 DATA FOR DESIGN


Effective span = 16.6 m
(C / C of bearings)
O/O of girder = 17.4 m

C/ C of cxpansion joint = 18 m

Permissible Stresses

Fck = 35 N/sq mm fy = 500 N/sq mm


E, concrete 29580.4 N/ sq mm

12

1.5 3 3 3 1.5

CROSS SECTION
150
100

800 300 1400

150
200

650
GIRDER CROSS SECTION

3 CHECK FOR GIRDER DURING SERVICE STAGE

200

1600
3.1 SECTION PROPERTIES
INNER GIRDER

As per IRC 112-2020 Cl. 7.6.1.2


-
beff = b eff i + bw < b
b1, b2 = 1350 mm lo = 16600 mm

beff i < b1, b2

beff 1 = 1930 mm beff 2 = 1930 mm


so beff 1 = 1350 mm so beff 2 = 1350 mm

beff = 3000 mm

Section properties

DIST FROM
LENGHT L BREADTH B / HEIGHT H AREA BOTTOM A . Yb
ID SECTION No cm cm sq cm Yb, cm cu cm

1 TOP FLANGE 1 300 20 6000 150 900000


2 1 65 15 975 132.5 129187.5
3 WEB 1 30 105 3150 75 236250
4 HAUNCHES BOTTOM 2 15 17.5 262.5 25 6562.5
5 HAUNCHES TOP 2 10 17.5 175 121.67 21291.66667
6 BOTTOM FLANGE 1 65 20 1300 10 13000
TOTAL 11862.5 1306291.667 cu.cm

DIST OF GIRDER CG FROM BOTTOM y = 1306291.667 / 11862.5 = 110.12

MOMENT OF INERTIA ABOUT X AXIS


I xx, M I
ABOUT OWN h = Yb-y AREA x h x h I,cg = I,xx + A.h.h
ID SECTION No AXIS cm cm ^ 4 cm ^ 4

1 TOP FLANGE 1 200000 -39.88 9542762.074 9742762.07


2 1 18281.25 -22.38 488367.9295 506649.18
3 WEB 1 2894062.5 35.12 3885127.908 6779190.41
HAUNCHES
4 BOTTOM 2 2233.07 85.12 1901895.538 1904128.61
5 TOP 2 1488.72 -11.55 23334.29249 24823.01
6 BOTTOM FLANGE 1 43333.33 100.12 13031068.77 13074402.10
32031955.38
Z , top = 32031955 / 49.88 = 6.42E+05 cu cm
Z, bot = 32031955 / 110.12 = 2.91E+05 cu cm

self weight of girder including slab = 1.19 x 25 = 29.66 kN/m


running section

OUTER GIRDER

As per IRC 112-2011 Cl. 7.6.1.2


-
beff = beff i + bw < b

b1 = 1350 mm b2 = 1350 mm

beff i < b1, b2

lo = 16600 mm

beff 1 = 1930 mm beff 2 = 1930 mm


so beff 1 = 1350 mm so beff 2 = 1350 mm

beff = 3000 mm

3.2 Super Imposed DL of Hand Rail & Wearing Course

Substructure Weight of handrail = 4 kN/m


Design
Wt. of footpath = 5.44 kN/m

Wt. of crash barrier = 7.5 kN/m


Total SIDL on one girder excluding wearing coat 16.94 kN/m

Weight of Wearing coat = 9.75 kN/m

Self wt. of girder + slab = 29.66 kN/m


3.3 BENDING MOMENT AND SHEAR FORCE CALCULATION

BENDING MOMENT in kN m
STAAD
Analysis Outer girder Inner girder
Footpath Live Footpath Live
Dist from CL (m) Dead Load Wearing Coat Load Total Dead Load Wearing Coat Load Total

0.00 1061.00 51.00 186.00 1298.00 852.00 83.00 115.00 1050.00

4.15 795.00 38.00 140.00 973.00 638.00 62.00 86.00 786.00

6.90 339.00 14.00 62.00 415.00 249.00 28.00 31.00 308.00

8.30 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

SHEAR FORCE in kN

Outer girder Inner girder


Footpath Live Footpath Live
Dist from CL (m) Dead Load Wearing Coat Load Total Dead Load Wearing Coat Load Total

0.00 0.00 0.00 0 0.00 0 0 0 0.00

4.15 110.00 9.00 16.4 135.40 121 7.3 20 148.30

6.90 222.00 9.00 40.4 271.40 162 18 20 200.00

8.30 240 11 55 306.00 163 31 18 212.00


LIVE LOAD

BENDING MOMENT

outer girder Inner girder

Dist from CL (m) 70 R W Class A 2 lane 70 R T 70 R W Class A 2 lane 70 R T

0.00 845.00 1061.00 1061.00 1057.00 852.00 1032.00

4.20 639.00 795.00 795.00 803.00 641.00 813.00

7.00 240.00 339.00 339.00 409.00 311.00 419.00

8.40 17.00 13.00 14.00 0.00 8.00 8.00

SHEAR FORCE

outer girder Inner girder

Dist from CL (m) 70 R W Class A 2 lane 70 R T 70 R W Class A 2 lane 70 R T

0.00 39.00 44.00 44 140 102 154

4.20 145.00 110.00 129 168 169 162

7.00 167.00 222.00 222 272 251 293

8.40 167 279 279 354 309 377

4 DESIGN OF GIRDER

A. AT MID SPAN

Total BM at mid span = 1061.00 + 51.00 + 186.00 + 1061.00

= 2359.00 kNm

Mu = 1432.35 + 89.25 + 279.00 + 1591.50

= 3392.10 kNm
Design for flexure
D = 1600 mm
Cover = 40 mm
d = 1560 mm
b = 3000 mm
2
fck = 35 N/mm
2
fy = 500 N/mm
bt = 650 mm

Table C 8.1 β1 = 0.80952


IRC:SP:105- β2 = 0.41597
2015 fcd = αf ck /γ c = 0.67 x 35 / 1.5

= 15.63 N /mm2
2 0.5
Neutral axis x = (d/2β 2 )-((d/2β 2 ) -(M Ed /β 1 β 2 bf cd ))
= 58.17 mm
To check adequacy of section
xlim = ε cu /(ε cu +ε yd ) d
εyd = 0.002173913

xlim = 962.30 mm > 58.2 mm


Lever arm z = 1560 - 0.416 x 58.17 = 1535.8 mm
2
Ast = MEd/0.87fyz = 5077.4 mm
2
Provide 16 nos 25 mm dia bars = 7850.0 mm
=
2
Min % reqd. = 1696.993103 mm
1318.2 mm2

Design for shear

1.40 m from support


Total shear force = 222.00 + 9.00 + 40.40 + 222.00
= 493.40 kN

Design shear force = 222.00 x 1.35 + 9.00 x 1.75

+ 40.40 x 1.5 + 222.00 x 1.5


= 709.05 kN m
Cl 10.3.3.2
IRC:112- VRd.s = (A sw / s) Z f ywd Cot(θ)
2020
Provide 2 legged 12 mm dia stirrups at a spacing 120 mm

2
Asw = 2 x pi/4 x 12 x 12 = 226.19 mm
s = 120.00 mm

Z = 0.9 x 1560 = 1482


2
f ywd = fy / γm = 500 / 1.15 = 434.78 N/mm

D
θ = 45.00

VRd.s = (226.19/120) x 1482 x 434.78 x 1 = 1214.53 kN


> 709.1 kN

VRd.max = α cw b w Z ν 1 f cd /(cot θ + tan θ)

α cw = 1.00 As axial force in the member is 0

ν1 = 0.6 ( 1- f ck /310) = 0.6 x (1 - 35/310) = 0.53

f cd = α cc f ck /γ m = 0.67 x 35 / 1.5 = 15.63

VRd.max = 1 x 300 x 1482 x 0.53 x 15.63 / ( cot(45) + tan(45) )


= 1841.511 kN-m
> 709.1 kN
Side Face Reinforcement

Area required = 0.01 Acteff

Acteff = 40 x 1560
2
= 62400 mm
2
Area of surface reinforcement = 624 mm

2
Provide 10 mm dia bars at 150 mm c/c with Ast = 816.8 mm

5 Stress Check

Unfactored Moment = 2369.20 kN-m


rare comb
2
Es = 200000 N/mm
2
Ec = 29580.39892 N/mm

m = Es / 0.5 Ec = 13.52
2
mAst = 13.52 x 7850 = 106132 mm
Depth of NA = 90.34 mm
Lever Arm = 1529.89 mm

Taking Moments about the tension steel

Maximum concrete stress = 2369.2 x 1000000 / (0.5 x 3000 x 90.3373015873016 x 1529.88756613757)


2 2
= 11.43 N/mm < 16.8 N/mm
Maximum steel stress = 2369.2 x 1000000 / ( 7850 x1529.88756613757)
2 2
= 197.28 N/mm < 400 N/mm

6 Check for crack width

Crack width Wk S r,max ( ε sm - ε cm )

5(c+φ/2) 5 x ( 40 + 25 / 2)
262.5 > 120
Hence
S r,max 3.4 c + 0.425 k 1 k 2 φ / ρ ρ.eff
k1 = Coefficient to account for bond of rebar

= 0.8
k2 = Coeffcient to account for distribution of strain
= 0.5
ρ ρ.eff = A s /A c.eff

A c.eff = Area of concrete in tension


h ceff = min ( 2.5 (h-d) , (h - x) /3 or h /2)

x = neutral axis depth


= 90.34 mm
h c.eff = 100 mm
A ceff = 100 x 650
2
= 65000 mm
ρ ρ.eff = 7850 / 65000
= 0.1208
S rmax = 3.4 x 52 + 0.425 x 0.8 x 0.5 x 25 / 0.1208
= 211.98 mm
ε sm - ε cm = (σ sc - k t (f ct,eff / ρ ρ,eff )(1+α e ρ ρ,eff ))/E s
kt = factor depending on duration of load
= 0.5
f ctceff = f ctm
= 2.8
αe = Es/Ecm
= 6.25
ε sm - ε cm = (11.43 - 0.5(2.8/0.1208) x (1+6.25x0.1208))/200000
= -4.00E-05
Or 0.6 x (11.43/200000)
= 3.00E-05
Crack width Wr = 211.98 x 0.00003
= 0.006 mm < 0.2 mm

7 Check for BM 4.15 m from C/L

Total BM = 795.00 + 38.00 + 140.00 + 795.00

= 1768.00 kNm

Mu = 1073.25 + 66.50 + 210.00 + 1192.50

= 2542.25 kNm

D = 1600
Cover = 40
d = 1560 mm
b = 3000 mm
2
fck = 35 N/mm
2
fy = 500 N/mm
bt = 650 mm

Table C 8.1 β1 = 0.80952


IRC:SP:105-2015 β2 = 0.41597
fcd = αf ck /γ c = 0.67 x 35 / 1.5
= 15.63
2 0.5
Neutral axis x = (d/2β 2 )-((d/2β 2 ) -(M Ed /β 1 β 2 bf cd ))
= 43.43 mm
To check adequacy of section
xlim = ε cu /(ε cu +ε yd ) d
εyd = 0.002173913
xlim = 962.30 mm > 43.4 mm
Lever arm z = 1560 - 0.416 x 43.43 = 1541.9 mm
2
Ast = MEd/0.87fyz = 3790.2 mm
2
Provide 8 nos 25 mm dia bars = 3925.0 mm
=
2
Min % reqd. = 1696.99 mm
1318.2 mm2

8 Design for shear

At 2.80 support

Total shear force = 121.00 + 16.40 + 135.40 + 169.00


= 441.80 kN

Design shear force = 121.00 x 1.35 + 16.40 x 1.75

+ 135.40 x 1.5 + 169.00 x 1.5


= 648.65 kN m

VRd.s = (A sw / s) Z f ywd Cot(θ)

Provide 2 legged 12 mm dia stirrups at a spacing 150 mm

2
Asw = 2 x pi/4 x 12 x 12 = 226.19 mm
s = 150.00 mm
Z = 0.9 x 1560 = 1404
2
f ywd = fy / γm 500.00 / 1.15 = 434.7826087 N/mm

D
θ = 45.00

VRd.s = (226.19/150) x 1404 x 434.782608695652 x 1 = 920.49 kN


> 648.7 kN

VRd.max = α cw b w Z ν 1 f cd /(cot θ + tan θ)

α cw = 1.00 As axial force in the member is 0

ν1 = 0.6 ( 1- f ck /310) = 0.6 x (1 - 35/310) = 0.53

f cd = α cc f ck /γ m = 0.67 x 35 / 1.5 = 15.63

VRd.max = 1 x 300 x 1404 x 0.53 x 15.63 / ( cot(45) + tan(45) )


= 1744.5893 kN-m
> 648.7 kN
9 Check for deflection

Deflection = 5 M L^2/48 EI
span L = 16.6 m
Ixx = 3.20E+07 mm4
Cracked moment of inertia = 70 % of uncracked moment of inertia
= 3.20E+07 x 0.7 = 2.24E+07 mm4
E = 29580.4 N/ sq mm
Deflection = 5x 2369.20 x 10^6 x 16600 ^2
/ 48 / 29580.4 / 2.24E+10
= 102.5 mm
ie, = SPAN / 161.9

10 CHECK FOR END DIAPHRAGM

End Diaphragm

1400

400

End diaphragm is checked for span lifting condition

Load from outer girder

Dead load 240 kN

Wearing coat 11 kN

Total factored load 343.25 kN

Load from inner girder

Dead load 163 kN

Wearing coat 31 kN
Total factored load 274.3 kN

Self wt. of beam 14 kN / m

343.25 274.3 274.3 343.25

3.00 3.00 3.00

1 7 1
323.3

Max BM at support midspan

350.25 284

Max SF 357.25

Design for flexure


D = 1400 mm
Cover = 40 mm
d = 1360 mm
b = 400 mm
2
fck = 35 N/mm
2
fy = 500 N/mm
bt = 400 mm

β1 = 0.80952
β2 = 0.41597

fcd = αf ck /γ c = 0.67 x 35 / 1.5


2
= 15.63 N/mm
2 0.5
Neutral axis x = (d/2β 2 )-((d/2β 2 ) -(M Ed /β 1 β 2 bf cd ))
= 51.69 mm
To check adequacy of section
xlim = ε cu /(ε cu +ε yd ) d
εyd = 0.002173913
xlim = 838.93 mm > 51.7 mm
Lever arm z = 1360 - 0.416 x 51.69 = 1338.5 mm
2
Ast = MEd/0.87fyz = 601.6 mm
2
Provide 3 nos 25 mm dia bars = 1471.9 mm
=
2
Min % reqd. = 910.4 mm
2
707.2 mm

Design for shear

A. 2.80 m from support

Vu = 357.25 kN m

VRd.s = (A sw / s) Z f ywd Cot(θ)

Provide 2 legged 12 mm dia stirrups at a spacing 150 mm

2
Asw = 2 x pi/4 x 12 x 12 = 226.19 mm
s = 150.00 mm
Z = 0.9 x 1360 = 1224 mm
2
f ywd = fy / γm = 500 / 1.15 = 434.78 N/mm

D
θ = 45.00

VRd.s = (226.19/150) x 1224 x 434.78 x 1 = 802.48 kN


> 357.3 kN

VRd.max = α cw b w Z ν 1 f cd /(cot θ + tan θ)

α cw = 1.00 As axial force in the member is 0

ν1 = 0.6 ( 1- f ck /310) = 0.6 x (1 - 35/310) = 0.53

f cd = α cc f ck /γ m = 0.67 x 35 / 1.5 = 15.63 N / mm2

VRd.max = 1 x 400 x 1224 x 0.53 x 15.63 / ( cot(45) + tan(45) )


= 2027.8987 kN-m
> 357.3 kN
11 CHECK FOR INTERMEDIATE DIAPHRAGM

1200

400

Referring to STAAD Analysis

BM SF

Dead load 116 kN-m 43 kN

WC 32 kN-m 12 kN

Foot path LL 57 kN-m 21 kN

LL
70R W 293 kN-m 118 kN
70R T 268 kN-m 109 kN
Class A 2 lane 145 kN-m 61 kN

Design BM 737.6 kN-m

Design SF 287.55 kN

Design for flexure


D = 1200 mm
Cover = 40 mm
d = 1160 mm
b = 400 mm
2
fck = 35 N/mm
2
fy = 500 N/mm
bt = 400 mm
β1 = 0.80952
β2 = 0.41597
fcd = αf ck /γ c = 0.67 x 35 / 1.5
2
= 15.63 N/mm
2 0.5
Neutral axis x = (d/2β 2 )-((d/2β 2 ) -(M Ed /β 1 β 2 bf cd ))

= 131.84 mm

To check adequacy of section


xlim = ε cu /(ε cu +ε yd ) d
εyd = 0.002173913
xlim = 715.56 mm > 131.8 mm
Lever arm z = 1160 - 0.416 x 131.84 = 1105.2 mm
2
Ast = MEd/0.87fyz = 1534.3 mm
2
Provide 4 nos 25 mm dia bars = 1962.5 mm
=
2
Min % reqd. = 776.5 mm
2
603.2 mm

Design for shear

Vu = 287.55 kN /

VRd.s = (A sw / s) Z f ywd Cot(θ)

Provide 2 legged 12 mm dia stirrups at a spacing 150 mm

2
Asw = 2 x pi/4 x 12 x 12 = 226.19 mm
s = 150.00 mm
Z = 0.9 x 1160.00 = 1044 mm
2
f ywd = fy / γm = 500 / 1.15 = 434.78 N/mm

D
θ = 45.00

VRd.s = (226.19/150) x 1044 x 434.78 x 1 = 684.47 kN


> 287.6 kN

VRd.max = α cw b w Z ν 1 f cd /(cot θ + tan θ) /

α cw = 1.00 As axial force in the member is 0 kN


ν1 = 0.6 ( 1- f ck /310) = 0.6 x (1 - 35/310) = 0.53

f cd = α cc f ck /γ m = 0.67 x 35 / 1.5 = 15.63 N / mm2

VRd.max = 1 x 400 x 1044 x 0.53 x 15.63 / ( cot(45) + tan(45) )


= 1729.6783 kN-m
> 287.55 kN

12 SLAB DESIGN
Super imposed dead load
Self wt. of slab = 5 kN/m2
2
Wt. of wearing coat = 1.3 kN/m
2
Total = 6.3 kN/m

1.5 3 3 3 1.5

BM due to self wt at cantilever support = 5.625 kN-m


due to wc = 1.4625 kN-m
Shear force self wt. = 5.875 kN
wc = 1.5275 kN

BM due to self wt at midspan = 4.5 kN-m


due to wc = 1.17 kN-m

LIVE LOAD

From STAAD ANALYSIS,

Max BM at support = 23.5 kN-m

Max BM at mid span = 25 kN-m

Total BM at support 45.40 kN-m


factored
mid span 45.62 kN-m

Shear force 34.7 kN

D = 200 mm
Cover = 40 mm
d = 152 mm
b = 1000 mm
2
fck = 35 N/mm
2
fy = 500 N/mm

bt = 1000 mm

β1 = 0.80952
β2 = 0.41597
fcd = αf ck /γ c = 0.67 x 35 / 1.5
2
= 15.63 N/mm
2 0.5
Neutral axis x = (d/2β 2 )-((d/2β 2 ) -(M Ed /β 1 β 2 bf cd ))
= 25.50 mm
To check adequacy of section
xlim = ε cu /(ε cu +ε yd ) d
εyd = 0.002173913
xlim = 93.76 mm > 25.5 mm
Lever arm z = 152 - 0.416 x 25.5 = 141.4 mm
2
Ast = MEd/0.87fyz = 741.8 mm
2
Provide 16 mm dia bars at 150 mm c/c = 1339.7 mm at bottom
12 mm dia bars at 150 mm c/c 2 nos
1507.2 mm2 at top
=
Min % reqd. = 254.4 mm2
2
197.6 mm

Check for shear

Factored shear force from STAAD Ved = 62.65 kN

As per IRC 112-2020 Cl. 10.3.2

If VRdc > VEd, elements not require shear reinforcement


IRC 112-
2020
VRdc = (0.12 x K (80 x δ1 x fck )^0.33) bw x d

δ1 = Asl / ( bw . d ) < 0.02

bw = 1000 mm
d = 152 mm
fck = 35 N/ mm2

K = 1+ 200 < 2
d
= 2.15 > 2

2
Asl = Area of tensile reinforcement = 1507.2 mm

δ1 = 1507.2 / ( 1000 x 152 )

= 0.01 < 0.02

VRdc = ( 0.12 x 2 x( 80 x 0.01


x 35 ) ^0.33 ) x 1000 x 152

= 109188.4 N = 109.19 kN

νmin = 0.031 . K^3/2 . fck^1/2


= 0.031 x 2 ^3/2 x 35 ^1/2
= 0.5187

VRdc is subject to a minimum of νmin x bw xd


= 0.5187 x 1000 x 152
= 78842.4 N = 78.84 kN

VRdc = 78.84 kN > 62.65 kN

So no shear reinforcement required

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