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 Doosan Infracore ACE-DB Series
Opens a New World of Boring Machine.

(Column Moving Type)

High torque spindle : Spindle diameter :

3,354N.m(3 steps gear train) ø130mm

Traveling column
type(Z-axis) :
1,600mm

Rotary table with automatic backlash adjusting

mechanism (Double pinion drive mechanism
with rotary encoder at table center)

Wide range of table size :

×1,800mm
1,600×
Max. load capacity :
15,000kg
(This machines have optional accessories.)

2 DOOSAN Infracore Products

 (Table Moving Type)
Quill diameter :
ø250mm

Double pinion drive mechanism High speed

with rotary encoder at table center : built-in spindle :
Max. load capacity : 6,000rpm
7,000kg
Wide range of table size :
1,400 × 1,600mm

(Column Moving Type)

×1,800mm
Wide range of table size : 1,600×
Max. load capacity : 15,000kg High speed built-in spindle
Rotary table with automatic backlash adjusting mechanism 6,000rpm
(Double pinion drive mechanism with
rotary encoder at table center)

Quill diameter :
ø250mm

Semi enclosure
splash guard for
safety (Option)

ACE-DB series 3
 High Speed and Pow erful Spindle

Improved thermal stability through cooling control

Use of ultra precision paired spindle bearings ensures high speed,

heavy-duty and high precision machining. Perfectly wrapped cooling
system of built-in spindle(On DB250T/250CM) minimized thermal effect
at Max. rpm without any thermal deformation compensation.

Max. spindle speed

(DB130C)
2,500 rpm
(DB250T/250CM) ACE-DB250T/250CM

6,000 rpm Precise circular control(X-Yaxis) : On DB250CM

+5.0㎛

Web Mar 30 11:41:32 2005

R : 10.000 - 5.0㎛
X : -10.0004
Y : 0.0003
■ Spindle power-torque diagram G : 200.0
Z : 1.0
● DB 130C

TORQUE POWER
(N.m) (kW)
CIRCLE Mode.
26
3,353.6
2,838.1 22 Draw1
RGT : -2.2 : +8.3
895.7
TOP : -2.1 : +7.8
LFT : -2.1 : +7.4
312.6 BTM : -2.5 : +5.6

98.0
84.3 3.5

Thermal deformation at Max.

9.8
1 10 74 277 809 2512
speed of Built-in spindle : On DB250CM
SPINDLE SPEED (rpm)

10
● DB 250T / DB 250CM 6,000rpm
TORQUE POWER
0
(N.m) (kW)
Thermal drift(㎛)

-10
599.8
419.4 X-axis
352.8 -20
261.6
30
22
Y-axis
199.9 21
190.1
140.1
18.5
17.5
Z-axis
171.5 26.7 -30
15 min
30 min
Cont.
-40

29.4 -50
23.5 0 1 2 3 4 5
Time(hour)
0
350 800 1,500 6,000
500 1,002 2,500
SPINDLE SPEED (rpm)
•The cutting test results indicated above are obtained as
an example through real test cutting.
•The results may not be obtained due to differences in cutting and
environmental conditions during measurement.
4 DOOSAN Infracore Products
 M achine Structure
Inserted ribs reinforce the structural rigidity and dynamic
damping characteristics to external load and flowing stress.
In any operating, the machine can be maintained under optimal
condition.

DB 250CM

Enhanced rigidity of the Axes Big diameter ball screw & 4 rows bearing
With due regard to off-centered force made by cutting and The 4 rows bearing has increased machine rigidity and
each unit operation, driven center of X and Z-axis was decreased heat generation of ball screw.
designed to minimize twisting moment effect. Especially,
the driven center point designed to be near the end
cutting point of X-axis has decreased table shaking
phenomenon when the table moves on the guide way.
(only DB250CM)

DB250CM DB250CM
Table moving

Ballscrew Center

DB250CM Table Bed

ACE-DB series 5
 0.001。Continuous Rotary Table
For Variable machining

The continuous rotary table can be indexed every 0.001。

by B-axis direct command. The type of clamp is
standard with a highly rigid double pinion type drive
system and rotary scale for stabilized precision table
indexing. Also, high precision indexing at every 90®¨ is
automatically and precisely fixed with a location pin.

M ulti-Cover and Reducer

For machine durability

Multi-cover Speed Reducer

The multi-cover assembly for Y-axis does not allow any
chip entering the linear driving units of column, and
protects slideways against dust, chips, coolants with
prevention of the accumulation of chips on the machine
bed. In addition, its application improves appearance of
the machine. ( DB250T,DB250CM)
Speed reducer is applied to Y-axis servo driving
mechanism to Balance Shock Load vs. Running Load. It
controls load balancing without any additional
balanching weight depending on the load demands and
duty cycle of your application. If what we have to
consider is primarily frictional, inertial, or a combination,
Frictional loads tend to require a small torque spike to
start motion and a smaller relatively constant torque to
maintain it. Inertial loads typically require high starting
torques but low running torques. (DB250CM)

6 DAEWOO Products
Various Equipment
Various convenience and operability

Automatic tool changer (option)

Easy chip removal (DB250CM)

Angular milling attachment Tool Magazine (40/60/90 Tools ; option)

(DB130C ; option)

Face plate (DB130C ; option) Glass scale (DB250CM:Std, DB130C/250T:Opt)

ACE-DB series 7
 Ex ternal Dimensions
unit : mm

4,510.5
Top View 880 1,035.5 2,595 Front View
997 2,555
595

4,540
440
2,267

NC BOX
ATC MAG.

2,200
(60TOOL)
4,290

300
7,009
3,442

T1
T2
G
KP
I

2,710
Side View
1,060

1,300 750-2,350 360

0-700

0-2000

3,333.5
1,300
50-1,650

1,700
40 1,000
1,500 1,500
2,940
5,950
7,900

Top View Front View

4,211
2,396.5 1,680
P
T
60T
MAGAZINE
(40T)
4,485.5

4,110

1,200 1,200

155
1,160 1,160
1,350
2,356.5 2,260
2,286

7,724.5

Side View
1,400

332
500
2,005

0-1,500

4,240
1,210-2,710
0-1,500

1,600
3,094

-150-1,350
1,210

2,348.2 2,258
40

4,757 3,094

1,628 3,033

Top View Front View

480 797.5 3,612 1,480
1,560
4280.5
200 600

4931

HYD UNIT & OIL COOLER

43.5 337
909 70.5

ø1
,25
1275.5

0
1,350

ø1

50
ø 1,2
270.5

,2

ø 95
50

75.5
3,878

NC BOX 0
50

ATC MAG.
7,465.5

(40TOOL)
1,615

878.6 1,960 Side View

300 655.5

ATC MAG.
4,542.5

(40TOOL)
750-2,350
2,407

0-2,000

3,185.5
1,987

0-500
995 850

1,910
1,275.5

2,600 1,833 (STROKE:1,500)

6,286 292
8,112

8 DAEWOO Products
Table Dimensions
unit : mm

Tool Shank
unit : mm

•BT50 Tool (Standard) •DIN50 Tool (Option)

ACE-DB series 9
 M achine Specifications

Descriptions ACE-DB250T ACE-DB130C ACE-DB250CM

X-axis(table longitudinal) mm 2,000 3,000{4,000} 3,000
Y-axis(spindle vertical) mm 1,500 2,000
Z-axis(table/column cross) mm 1,500 1,600{2,000} 1,600
Travel
W-axis(spindle axial) mm 500 700 500
Distance from spindle center to pallet top mm 0 ~ 1,500 0 ~ 2,000
Distance from spindle nose to table center mm 550 ~ 2,050 750 ~ 2,350
Table size mm 1,400×1,600 1,600×1,800{2,000×1,800} 1,600×1,800
Table loading capacity kg 7,000 15,000
Table Table surface 9-24H8
Index degree (by rotary table & indexing pin) deg 90
Continuous rotary table deg 0.001
Max. spindle speed rpm 6,000 2,500 6,000
Spindle taper ISO #50 7/24 Taper
Spindle Max. spindle torque N.m 599.8 3,353.6 599.8
Boring spindle diameter mm - 130 -
Quill diameter mm 250 - 250
Rapid traverse rate(X/Y/Z/W) m/min 10/10/10/10
Feedrate
Cutting feedrate mm/min 4,000
Type of tool shank MAS403 BT50
Tool storage capacity {40/60/90}
Max. tool diameter mm 130
Automatic
Max. tool diameter without adjacent tools mm 250
tool changer
Max. tool length mm 600
Max. tool weight kg 25
Method of tool selection Fixed address
Number of pallet EA - {2}
Automatic Type - {Parallel shuttle}
pallet changer Pallet size mm - {1,600×1,600}
Pallet loading capacity kg - {7,500}
Spindle motor(30min) kW 30 26 30
Motor
Feed motor(X/Y/Z/B/W) kW 9.0/9.0/9.0/4.0/4.0 9.0/.0/9.0/7.0/4.0
Electric power supply (Rated capacity) kVA 70 75 75
Power source
Compressed air supply MPa 0.54
Coolant tank capacity {Opt} ℓ {280} {450}
Tank capacity
Lubrication tank capacity ℓ 4.8ℓ×2ea 4.8ℓ×1ea, 11.6ℓ×1ea
Machine height mm 4,000 4,600 4,950
Machine size Machine dimensions (L×W) mm 5,000×7,800 6,700×7,900 7,500×8,200
Machine weight kg 24,000 34,000 43,000
Note : Dimensions in { } are optional

Standard Features

■ 0.001。continuous rotary table
■ 90。indexing table
■ Chip cover for slide ways
■ Chip tray
■ Leveling block and foundation plate
■ Manual pulse generator (Portable type) ■ Thread cutting device
■ Operator call lamp (red, green yellow) ■ Tool clamp / unclamp device
■ Rigid tapping ■ W-axis clamp device
■ Spindle oil cooling unit ■ Y-axis clamp device
■ Spindle orientation stop device ■ Y-axis protective covering from chip

Optional Features
■ Angle plate ■ Face plate*2 ■ Through the spindle coolant system
■ Angular milling attachment*2 ■ Feed back system ■ X-axis extension*2
■ Automatic pallet changer (APC)*1 ■ Flood coolant device ■ Z-axis extension*2
■ Automatic tool changer (ATC) ■ Spindle support*2
■ Automatic tool length measurement ■ Table covering
with sensor ■ Table size extension*2 *1 ACE DB130C/DB250CM only
■ Safety guard ■ Through the spindle coolant *2 ACE DB130C only
- in alphabetic order
■ Chip conveyor & chip bucket preparation

· We do not responsible for difference between the information in the catalogue and the actual machine.

10 DOOSAN Infracore Products

 N C Unit Specifications(Fanuc18i-M )

AXES CONTROL - Thread cutting

- Controlled axes
- Simultaneously controllable axes
Positioning(G00)/Linear interpolation(G01) : 3 axes
Circular interpolation(G02, G03) : 2 axes
- Backlash compensation
- Emergency stop / overtravel
- Follow up
- Least command increment :
- Least input increment :
- Machine lock
- Mirror image
- Stored pitch error compensation
Pitch error offset compensation for each axis
- Stored stroke check 1
INTERPOLATION & FEED FUNCTION
- 2nd reference point return
- Circular interpolation
- Dwell
- Exact stop check
- Feed per minute
- Feedrate override (10% increments)
- Jog override (10% increments)
- Linear interpolation
- Manual handle feed (1 unit)
- Manual handle feedrate
- Override cancel
- Positioning
- Rapid traverse override
- Reference point return
- Skip function
SPINDLE & M-CODE FUNCTION
- M- code function
- Spindle orientation
- Spindle serial output
- Spindle speed command
- Spindle speed override (10% increments)
TOOL FUNCTION
- Cutter compensation C
- Number of tool offsets
- Tool length compensation
- Tool number command
PROGRAMMING & EDITING FUNCTION
- Absolute / Incremental programming
- Auto. Coordinate system setting
- Background editing
- Canned cycle
- Circular interpolation by radius programming
- Custom macro B
- Decimal point input
- I / O interface
- Inch / metric conversion
- Label skip
- Local / Machine coordinate system
- Maximum commandable value
- No. of Registered programs
- Optional block skip
- Optional stop
- Part program storage
- Program number
- Program protect
- Program stop / end
- Programmable data input
Tool offset and work offset are entered by G10, G11
- Rigid tapping
- Sub program
- Tape code
5 (X,Y,Z,B,W) - Work coordinate system G54 - G59
OTHERS FUNCTIONS (Operation, Setting & Display, etc)
- Alarm display
- Alarm history display
- Clock function
- Cycle start / Feed hold
- Display of PMC alarm message
0.001mm / 0.0001″ Message display when PMC alarm occurred
0.001mm / 0.0001″ - Dry run
all axes / Z axis - Graphic display Tool path drawing
Reverse axis movement - Help function
(setting screen and M - function) - Loadmeter display
- MDI / DISPLAY unit 9.5″mono LCD, Keyboard for data input, soft-keys
- Memory card interface
Overtravel controlled by software - Operation functions Tape / Memory / MDI / Manual
- Operation history display
G30 - Program restart
G02, G03 - Run hour and part number display
G04 - Search function Sequence NO. / Program NO.
G09, G61(mode) - Self - diagnostic function
mm / min - Servo setting screen
0 - 200 % - Single block
0 - 200 % OPTIONAL SPECIFICATIONS
G01 - 3-dimensional coordinate conversion
- 3-dimensional tool compensation
0.1/0.01/0.001mm - 3rd / 4th reference return
M48 / M49 - Addition of tool pairs for tool life management 128 / 512 pairs
G00 - Additional controlled axes max. 6 axes in total
F0 (fine feed), 25 / 50 / 100 % - Additional work coordinate system G54.1 P1 - 48 ( 48 pairs )
G27, G28, G29 - Additional work coordinate system G54.1 P1 - 300 (300 pairs )
G31 - AI HPCC* (High Precision Contour Control) with 64 bit Risc
600 block preview
M 3 digits - Automatic corner override G62
- Chopping function
- Coordinate rotation G68, G69
S5 digits - Cylindrical interpolation G07.1
50 - 150 % - Data server
- Dynamic graphic display Machining profile drawing
G40, G41, G42 - Exponential interpolation
99 EA - Extended part program editing
G43, G44, G49 - F15 tape format
T3 digits - Figure copying G72.1, G72.2
- Handle interruption
G90 / G 91 - Helical interpolation
- High speed skip function
- Involute interpolation G02.2, G03.2
G73, G74, G76, G80 - G89, G99 - Look ahead control G08
- Machining time stamp function
- MDI / DISPLAY 10.4 inch color LCD
- NANO AICC (AI Contour Control) 80 block preview
RS - 232C - No. of Registered programs 200 / 400 / 1,000 EA
G20 / G21 - Number of tool offsets 200 / 400 / 499 / 999 EA
- Optional angle chamfering / corner R
G52 / G53 - Optional block skip addition 9 blocks
±99999.999mm (±9999.9999 inch) - Part program storage 320 / 640 / 1,280 / 2,560 m
125 EA - Playback function
- Polar coordinate command G15 / G16
M01 - Polar coordinate interpolation G12.1 / G13.1
160 m - Programmable mirror image G50.1 / G51.1
O4-digits - Remote buffer
- Scaling G50, G51
M00 / M02,M30 - Single direction positioning G60
- Stored stroke check 2 / 3
- Tool life management
G84, G74 - Tool offset memory C
Up to 4 nesting Geometry / Wear and Length / Radius offset memory
ISO / EIA Automatic discremination - Tool position offset G45 - G48

ACE-DB series 11
Sales & Support Network
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Doosan Infracore Online Marketing domss.doosaninfracore.com

Support Solutions

Design and specifications are subject to change without prior notice.

i-ser EU0509SP

Head Office : Doosan Tower 23rd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730
Tel : ++82-2-3398-8651 Fax : ++82-2-3398-8699 E-mail:master@domss.com
Doosan Infracore America Corp.: 8 York Avenue, West Caldwell, NJ 07006, U.S.A.
Tel: ++1-973-618-2500 Fax: ++1-973-618-2501
Doosan Infracore Germany GmbH : Hans-Böckler-Strasse 29, D-40764 Langenfeld-Fuhkamp, Germany.
Tel: ++49-2173-8509-10 Fax: ++49-2173-8509-60
China Representative Office: Room 207 Zhongchen Office Building No.1 Li Ze Zhong 2 Lu Wangjing Chaoyang
District, Beijing P.R.China Tel: ++86-10-6439-0500 (EXT.101) Fax: ++86-10-6439-1086