GENERAL PURPOSE LOW NOISE INVERTER VM3 SERIES VM3~-04 VM3-07 VM3~-15. VM3-22 VM3-37 TENTATIVE INSTRUCTION MANUAL Contents Operation Procedure 6. Protective Functions Connection Diagram 7. Specification Description of Terminals 8. Dimension Drawing Operation Functions AdjustmentOperation Procedure 7 vM3- |0 \- 7 | lorounding: ‘ : series i Motor power 04 -- 0. 4KW 3 Induction O7 -- 0. 75KW ian T Grounding (1) Connect the power source, grounding 15 + 1. 5KW line and motor as in the above (mm?) 22 + 2. 2KW diagram. - . Nomina sectional area 7 == 3. 7KW (2) Switch on the power. The power display lamp (yellow) on the control panel will light on. RS,T,UV,¥ | 1-13 (3) Push on the RUN switch. The RUN display . lamp (green) on the control panel will O4 | 0.75 er more light on. OT/15. | 1.25 oF more (4) If the speed up switch is pressed, the frequency will rise along the slope set by the acceleration Pot. (ACCEL). If the | 99 | 99 or sore switch is kept pressed, the frequency . will be 120 Hz. 37 | 3.00 or more (5) If the speed down switch is pressed, the motor speed will drop along the slope set by deceleration pot (DECEL). The frequency returns to 0 Hz if the switch pressing is kept on. (6)1£ the STOP switch is pushed on in operation status, the motor decelerates along the slope and stops, and then "RUN" is turned off. (7) The TRIP indication lamp on the control panel will light up (brink when overloaded) when a protective function is activated, To reset the lamp, short- circuit 13 and 3 on the terminal block or turn off the power source.Ol Pr) DUUTU LY oe ee vM3 block didagram(0, 4/0, 7/1, 5)3. Description of Terminals % Item Contents | Terminal block | orm R, S, T ..-Power terminal For connection to power source 3@ of 180-242 V AC (45-65 Hz). For power source 1 ¢ , use R and S for connection. (Connection to 1 ¢ is optionally available for VM3-22 and VM3-37 series.) U, V, W... Output terminal Motor connecting terminal Terminal block TM CNL coven collector oxtpst? ine current:20m4 l-speed attainment sien ln zero attainment ai fs. centrai cox +12 V DC output terminal (allowable current: 50 mA) @ --Speed Pot (REF) input terminal for input impedance of 6 k 0-5 or 0-10 V DC may be selected by JP1 (jumper pin). @ Control COMMON terminal Forward/reverse switch terminal (3) - (4) Open -> Forward revolution - (3) - (4) Closed -> Reverse revolution Basic power terminal for speed setting having a rated voltage of 10 V DC (allowable current: 20 mA) © --RUN signal (RUN) input terminal Operation available for type 2 only (No operation for type 3)_ Close (3) - (6) for activation. © "Connecting terminal for frequency meter Hither analog or digital frequency meter may be selected by JP2 (jumper pin). When the Jumper pin is ont Me side: Analog frequency meter (1mA/FS) F side : Digital frequency meter + 5 Vp-p, DUTY 50% Setting when shipped: Me side TM2 ®,@--Trip signal contact output terminal Contacts a and b Contact capacity 250 VAC 30 ¥ DC Resistance load: 0.2 A Resistance load: onl 0. Induetive loa Select contact a or b by JP3 (jumper pin). Setting when shipped: contact a sContents « Operation Functions Operation mode setection Inching signal (JOG) input terminal With ON/OFF between (3) and (10), the inverter runs at, the speed specified in internal JOG setting JOG frequency: 0 - 30 Hz (adjustable) aD Da ©, @~ Speed selector terminal for internal mode. _ oFF OFF After four speeds for internal mode are set,one of the speeds may be selected with 2-bit ON |OFF secon Signal. ON and OFF at 11 or 12 | 1 means ON (close) and OFF (open) Th | for terminal 3, ork oN “ ON | ON |reurtn “Reset input terminal To reset the control system, close the circuit between 3 and 13, Use this when TRIP is activated. or LITT TI 1234567 8 Select an operation mode by turning on or off the switch 4 in SW1. on: Internal operation mode’ off: External operation mode (Setting when shipped: External mode) When this switch is turned on, set four speeds by internal variable resister INT. Also set acceleration and deceleration times using ACC and DEC variable resistor. Indication at indication panel He cj} ps als Frequencies for first to fourth speeds and ACC and DEC settings are indicated. l-4: Indication of first to fourth speeds op 4.1 Indication of ACC for first to fourth speeds 5.-8.: Indication of DEC for first to fourth speedsItem Contents b. STOP mode selection Turn on or off the switch 7 of SWi to select a stop mode. OFF + Automatic lowering stopped (setting when shipped) ON | Free run stopped c. JUMP start mode selection Turn on or off the switch 3 of SWI to select either the Jump start mode or standard mode. ON : Jump start OFF : Standard When this switch is turned on, internal variable resistor JPF can be used for setting (1-60 Hz adjustable). ld. V/F mode selection Turn on or off the switches 1 and 2 of SWI to select @ V/F mode. 1 2 V/F mode OFF |OFF| SOHz/200V |_=Setting when ON |OFF| 60Hz/200V OFF| ON | 100Hz/200V on | ON |Square-law reduction characteristics e-Acceleration/| deceleration time selection Turn on or off the switches 5 and 6 of SW1 to select acceleration and deceleration times. cena Acceleration time 55 |unen turned oft: 0, S~SOSeC \wnen turned on: = 1 ~1205e0 Deceleration time GS |vven turned ort? O.5~30sec wen turned on: = 1~1 20sec Loparameter setting Item Contents | (4-2) YM3 series is provided with digital setting function | Operation using analog technique to facilitate parameter setting. Set values can be input on the indication panel by adjusting the internal variable resistor (on PC board). Indication panel HZ SEC Internal variable resistor b indication % indication (B, C, D) % lighted A indication Time indication SEC lighted :d indication Time indication SEC lighted J0G : J Indication Frequency indication Hz lighted JPF : F indication Frequency indication Hz lighted About 2 seconds after setting completion (when.adjustment at variable resistor is stopped), the systemreturns to frequency (4-3) Operation in imode (Setting of four speeds) linternal operation} indication. Turn on the svitch 4 of SWI on the PC board. 1. Press the vrite svitch (WR) on the PC board once.2.. INT LED Lamp on the Indication panel blinks: frequency LED lamp Lights on and 1 ie | indicated et epment A. Sel adeaired input | secre tiger ulth INT Vand press the write | switch. (Setting for first speed is completed. Indication panel Hz Cighting)| SEC Int valTlte aviten A |B c D RESET switch % ¢ —sS Input frequency value 1 input indication for first speedY Item | Contents 3. Set the second to fourth speeds in the same way. The segment A increments every time when the write switch is pressed. (Setting for first to fourth speeds is completed.) When setting for four speeds is completed, the segment A indicates "1.", which is the parameter for ACC (acceleration time) setting for the first speed. Set the acceleration time (indicated on B, C and D) with ACC variable resistor and press the write switch. Vv ACC setting for the first speed is completed. Set ACC for second to fourth speeds in the same way. ACC parameter for the second speed: 2. ACC parameter for the third speed : a ACC parameter for the fourth speed: . 5. When ACC setting for four speeds is completed, the segment A indicates "5.", which is the parameter for DEC (deceleration time) setting for the first speed. Set the deceleration time (indicated on B, C and D) with DEC variable resistor and press the write switch. eesent A and SEC Tat wpe DEC setting for the first speed is completed. Set DEC for second to fourth speeds in the same way DEC parameter for the second speed: 6.7] gost an suc DEC parameter for the third speed : 77-4 t1ant vw». DEC parameter for the fourth speed: 8.— 6. When setting of all parameters for internal operation is completed, press the write switch, check that the set values are proper and then press the RUN switch. i Writing is completed. INT LED lamp lights on. 7. Press the RUN switch again to activate the inverter in the internal mode. Speed can be selected by turning on or off the circuit between 11/12 and 3 of the terminal block. For new setting, press the write switch. Firat | second | tire Z | te L 12 OFF |OFF|ON 4 li OFF|ON |OFF|O °tem of Contents (4-4) land functions How to use options! Options and functions include OP-1, OP-2 and OP-3 (and OP-4 and OP-5). OP-1: Factor indication for TRIP op-2: Setting of electronic thermal value OP-3: Setting of F. MAX value 1. Press STOP switch once (twice during operation) to indicate OP-1. Select either of OP-1, 2 or 3 (or 4 or 5) with UP and DOWN switches (on the indication panel). 2. 0P-1 When OP-1 is indicated, causes of TRIP for the last four times are indicated every time when the STOP switch is pressed. Press RUN switch to start. Ar Indication of the number of tim Indication panel B, Cand D: Indication of cause Och. per lundersupply vortaxe A B c D OL overload OV overvol tare OH overns Err |cru error oP-2 When OP-2 is indicated, press the STOP switch to turn on % LED. Set the desired value with UP and DOWN switches and press the RUN switch (Writing is completed). Press the RUN switch again to start. oP-3 When OP-3 is indicated, press the STOP switch to turn on HZ LED. Set the desired value with UP and DOWN switches and press the RUN switch (Writing is completed). Press the RUN switch again to start. To return to the operation mode from OP-1, 2 or 3 function, press the RUN switch.Item Wx Contents (4-5) Deleting set values| Option/function set values and other set values in internal operation mode can be deleted in STOP status. Press RUN and STOP switches on the indication panel and then UP and DOWN switches to delete settings. Indication panel el ee Blinking indicates that the deletion 1s being performed. When settings are deleted, the inverter operates according to the settings when shipped (default values). (4-6) Operating types 2 and 3 | To switch between type 2 (RUN and speed setting are operated externally) and type 3 (RUN and speed setting are operated from indication panel), use the switch (2T/3T) on the indication panel PC board. When the switch is set to: 2T side ——type 2 3T side——type 3 operation | operation (Type 3 operation disabled) (Type 2 operation disabled) * Backing up of frequency values in type 3 operation: Press the RUN switch to back up the indicated frequency values. (4-7) Retry function By turning on the retry switch (TRY) on the indication panel PC board, automatic restoring function repeats retrying operation up to four times when TRIP is activated. At the fifth TRIP, the operation is stopped. Causes of TRIP are memorized in OP-1. However, retrying is not performed for OL mode TRIP. To reset, short circuit the terminals 13 and 3 or turn off the power.4g Item Contents adjustment BOOST = 0-100% (30% when shipped) ariable ACC/DEC :0,5 to 30 sec., 1-120 sec. (5 sec. when shipped)| resistor . JoG 10 - 30 Hz (0 Hz when shipped) SPF 10 - 60 He (0 Hz when shipped) > | INT 10 = 120 Hz (Speed setter for internal mode) F.MAX 150 - 120 Hz (120 Hz when shipped) M CAL ‘Indication adjustment +/- 40% All input settings shall be checked on indication panel. 1 kz | x | rasetion indication ~ sec |-Indication of Hz, % and sec. rotective TRIP lamp functions, Overcurrent [instantaneous operation at 400% of| shutoff |inverter rating. : Lights up Activated at 100% of inverter 7 loverload alarmrating Blinks : Overload Activated in one minute at 110% of shutoffljinverter rating Lights up (electronic Chrecmal tPectfieation can be changed): 50 > 150% > Stall Activated at 150% of inverter rating| prevention|during acceleration or deceleration| ~ Overvoltage [Activated when power voltage is shutoff|250 V AC or more |Lights up Regenerative |Activated when regenerative DC bus| overvoltage |voltage is 400 V Lights up i shutoff)’ — \Undersupp1 hut off when supply voltage is voltage.” [srt he te tess kLights up) shutoff [18 or less overheat ‘Activated when temperature at PCB | protection|surface in power module is 90-120%C|Lights UP Tulantancaur power [Operation 1s stopped when power failure 1s 60 ' power iyeec. of more. Operation is continued for pover KLights up) [faiture less than 60 msec. - | {allure protection * Causes of TRIP operation for the last four times 7 are indicated (on the indication panel).7, Specification LOW NOISE INVERTER SPECIFICATIONS 7 Model Ctentatives) vaa-is |vus-22 vaus-a7] =a 7 = ria Protection Bait closed with |All closed with [Open with steycturef All closed. xternel tank _.vexternal fan fexternal fan = [voitage end | three-phase, single-phase + Three-phase Z| treaserer 200/220VAC 50/60KZ~5% | caingie phate in option!) 5 [atiowatte + : 3 lroltage z E [Fluctuation 10x $ |eapacity | (KVA) | 1.3 68 . 66 5.0 7 2 | vortare 200/220. SoZ * lcurrent 3 | w 3 4 7 at 18 § capacity | (Kya) | ode 1.52 2.42 4.8 se. 2 ipplteaste Meeteie motorcw|0. 4 KW or less 0.75 1.8 2.2 3.7 control method] Sinusoidal PWM control output 7 ., freweney rane ovia0H2 2 fresotation 3 |ectting 0. 4782 4 | Frequency + vt. g [eccuraer” | = 0. SK (25°C-10 C) against maximum frequency 2 Weitere ter B |rrequency | i tchable 2 [frequency | O78V, O/1L0¥ suitenabl 3 Tw By evitching code eviten, 1/9, 1/2 or & WE Standard:0-60 Hz: with fixed ¥/F square-law reduction pattern may be selected Warectertstion Over 60 He 1 with fixed V lovercarrent resistance 150% of rated current (for one minute) Braking Regenerative discharge braking (with direct current brake) eration wade Ie selected Ineceleratton/ [0.8 to 90 vec. or 1 to 120 eee When Internal operation node Ts selected, sceieration’ [ese HonasiesSeperately adjustavie, acceleration and deceleration Uines tor ¢ ‘ine | Sheeds cen be set. Jog treaueney| 0-30 Junp frequency] 1-8 0HZ i [External? Ivo apecda (including 300), Mernal: Four speeds CP mode on operation mode|'"* Te FE Peed preration function Forvard/reverse, J0G, autonatic deceleration stop/ free run stop (svitchable) Frequency meter connection signal (analog/digital), warning signal (contact ©), speed attainnent, brake signal output etgni ‘Overear ‘ent shutoff, electronic thermal, stall prevention, regenerative overvoltage— | Protective |snutoft, instantaneous pover failure protection, overheat protection, undersupply | functions voltage’ protection, overvol tage protection and cause indication for protective functions Eanes Retry i Special function operation | option lencoder feeaback