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Meritor component
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1. Specification
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1. Specification
Axle specification
Axle capacity
Model
1st 2nd
Front MFS-90-133 9,000 kg
Rear MT32-610 16,000 kg 16,000 kg
Rear axle No.2
Front axle Rear axle No.1
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2. Front axle
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2. Front axle
Construction
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2. Front axle
Repair & Maintenance
Block ring
Outside
bearing nut
Cap
Adjust nut
Washer
Bolt
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2. Front axle
Repair & Maintenance
- Install the dial gauge.
- Push and pull the wheel to check the play.
Play :
0.025 to 0.127 mm : No need adjust
Except 0.025 to 0.127 mm : Need to adjust
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2. Front axle
Repair & Maintenance
1. Tighten the adjust nut.
Torque : 136Nm
2. Loosen the adjust completely.
3. Retighten the adjust nut.
Torque : 27 Nm
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2. Front axle
Repair & Maintenance
4. Loosen the adjust nut by 1/3.
5. Tighten the nut.
Nut size - Torque
- 28.6 mm - 203 to 305 Nm
- 28.6 to 66.7 mm - 271 to 407 Nm
- More 66.7 mm - 339 to 542 Nm
6. Check the play.
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2. Front axle
Repair & Maintenance
Filler and Drain plug
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3. Hub reduction
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3. Hub reduction
Construction
Axle shaft
Hub case
Roller bearing
Spindle
Sun gear
Ring gear
Ring gear carrier
Oil ring
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3. Hub reduction
Description
Sun gear
Sun gear Axle shaft
Planetary gear
Ring gear Spline
Hub reduction unit
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3. Hub reduction
Function
Spindle Tepaer roller bearing
Planetary gear
Sun gear
Ring gear
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3. Hub reduction
Repair & Maintenance
Filler plug
Oil level
Oil capacity : 2.5 L / one wheel
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3. Hub reduction
Repair & Maintenance
Standard : 0.4 ~ 0.6 mm
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4. Differential MD16
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4. Differential MD16
Construction Dirt shield
Pinion seal
Pinion flange Bearing
Pinion nut Fork
Input shaft
Needle roller
Pinion bearings
Helical gear
Spacer sleeve
Input shaft
Shims
Spider
Pinion
Bearing
Differential housing
(LH)
Adjusting ring
Differential side gear
Differential pinion gear
Differential housing
Differential carrier (RH)
cap
Spider Differential nest bearings
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4. Differential MD16
Torque distribution
100% 100%
50 - 50%
Variable
torque
50%
50% Torque to
Variable
DS70 Carrier
Torque to
Variable DS70 Carrier Variable
Torque to Torque to
forward forward
wheel wheel
Lockout disengaged Lockout engaged
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4. Differential MD16
Repair & Maintenance
Shim
0.71 + 0.30 = 1.01 mm
Ejemplo
1.01 - 0.18 =: 0.71
0.83 mm
Shim type : 0.10, 0.15, 0.35, 0.50 mm
Ring gear Pinion
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4. Differential MD16
Repair & Maintenance
B= 41.0 – E + F – H
•E= Width of the Forward Pinion Bearing Assy.
•F= Value in triangle stamped on Carrier face.
•H= PC Value marked on Pinion.
Example : 41.0 - 40.18 + 0.29 - 0.30 = 0.81 mm
F
H
Value F Value H
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4. Differential MD16
Repair & Maintenance
Dimension
Spacer
P/N Dim.
1524870 63.3
1525996 62.8
1525997 62.3
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4. Differential MD16
Repair & Maintenance
Spacer
= Master spacer – (X + K)
Master spacer = 23.44 mm
X = Play
K = 0.04 mm
23.44 - (0.06+0.04) = 23.34 mm
Spacer
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4. Differential MD16
Repair & Maintenance
Without seal : 6±2 Nm
With seal : 8±20Nm
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4. Differential MD16
Repair & Maintenance
Torque : 270 °& 40±5 Nm
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5. Differential MR16
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5. Differential MR16
Construction
Pinion nut
Dirt shield
Pinion flange Pinion seal
Pinion Spacer sleeve
Coned spacer
Pinion bearings Shims
Crown wheel
Differential housing
(LH)
Differential nest screw
Adjusting ring Differential side gear
Differential pinion gear Differential housing (RH)
Differential bearings
Spider
Differential carrier cap
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5. Differential MR16
Gear set replacement
Pinion
Shim
Pinion bearing
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5. Differential MR16
Repair & Maintenance
Shim
0.71 + 0.30 = 1.01 mm
Ejemplo
1.01 - 0.18 =: 0.71
0.83 mm
Shim type : 0.10, 0.15, 0.35, 0.50 mm
Ring gear Pinion
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5. Differential MR16
Repair & Maintenance
Spacer (A) Spacer (B)
Spacer (B)
Spacer (A)
75.34 - (0.06+0.04) = 75.24mm
NS = MS – (AC + K)
•NS = New spacer
•MS = Master spacer
•AC = Axial playl
•K = 0.04 mm
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5. Differential MR16
Repair & Maintenance
Spacer (A) Spacer (B)
P/N Dim.
1523232 7.46
P/N Dim. 1523233 7.48
1524929 51.1 1523234 7.54
1524930 51.7 1523235 7.60
1524931 52.3 1523236 7.66
1523237 7.68
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5. Differential MR16
Repair & Maintenance
Without seal : 6±2 Nm
With seal : 8±20Nm
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5. Differential MR16
Repair & Maintenance
Back lash Axial play
Standard : 0.30 to 0.40 mm Standard : 0.01 to 0.05 mm
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5. Differential MR16
Repair & Maintenance
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5. Differential MR16
Repair & Maintenance
Standard
Drive side Driven side
Top
Heel Toe Heel
Down
Add the shim & Increase back lash maximum.
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5. Differential MR16
Repair & Maintenance
Standard
Drive side Driven side
Top
Heel Toe Heel
Down
Confirm back lash, add the shim & readjust back lash.
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5. Differential MR16
Repair & Maintenance
Standard
Drive side Driven side
Top
Heel Toe Heel
Down
Confirm back lash, remove shim & readjust back lash.
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5. Differential MR16
Repair & Maintenance
Standard
Drive side Driven side
Top
Heel Toe Heel
Down
Remove shim & decrease back lash mimimum.
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5. Differential MR16
Repair & Maintenance
Standard
Drive side Driven side
Top
Heel Toe Heel
Down
Decrease back lash.
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5. Differential MR16
Repair & Maintenance
Standard
Drive side Driven side
Top
Heel Toe Heel
Down
Increase back lash.
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6. Operation method
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6. Operation method
How to use cross differential lock system
Main switch
Select switch
Indicator lamp Indicator lamp
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6. Operation method
How to use cross differential lock system
R2
R1
Engaged R1 & R2 Engaged all wheel
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7. Brake
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7. Brake
Front brake
Clearance : 0.25 to 1.60 mm
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7. Brake
Front brake
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7. Brake
Rear brake
SAC (Simple Air Cam)
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7. Brake
Rear brake
Cross shaft
Tappet head
assembly
Adjuster
Cam shaft
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7. Brake
Rear brake
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7. Brake
Rear brake
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