4.2 - Manual KS2000-8 - 918364
4.2 - Manual KS2000-8 - 918364
This manual is a mandatory part of the product and should therefore always be stored freely accessi-
ble close to the product.
Observe all specified safety and handling instructions. Furthermore, the local accident prevention reg-
ulations and general safety conditions for the use of the product are also applicable.
Illustrations in this manual are intended to facilitate basic understanding, and may differ from the actu-
al design of the product.
Manufacturer:
Minimax GmbH & Co. KG
Industriestraße 10/12
23840 Bad Oldesloe
Germany
Phone: +49 4531 803-0
Fax: +49 4531 803-248
E-Mail: info@[Link]
Internet: [Link]
Document information:
Document name Systems manual
Order number 918364
Revision 01
Version 00
Edition 11-2014
Language en-EN
Document number 100049239
DOK-ID 100054476
Modification number. EW14-089
Table of contents
1 Abbreviation ................................................................................................................................ 5
2 General ......................................................................................................................................... 6
2.1 Proper use................................................................................................................... 6
2.2 Responsibilities of the operator ................................................................................... 6
2.3 Warranty and liability ................................................................................................... 6
2.4 Technical developments .............................................................................................. 6
3 Safety ........................................................................................................................................... 7
3.1 Symbols and remarks .................................................................................................. 7
3.2 General safety instructions .......................................................................................... 7
3.3 Observe the instructions in the operating manual ........................................................ 8
3.4 Notes on handling the product ..................................................................................... 8
3.5 Protective devices ....................................................................................................... 8
3.6 Informal safety measures ............................................................................................ 8
3.7 Safety measures during normal operation ................................................................... 8
3.8 Electric energy hazards ............................................................................................... 8
3.9 Maintenance ................................................................................................................ 9
3.10 Alterations to the product ............................................................................................. 9
3.11 Transport, packaging and storage ............................................................................... 9
4 Technical data............................................................................................................................ 10
4.1 KS 2000-8 marine ..................................................................................................... 10
4.2 Limit switch (Unit shutdown) ...................................................................................... 11
4.3 Extinguishing nozzle .................................................................................................. 12
5 General description ................................................................................................................... 13
6 System design .......................................................................................................................... 15
6.1 Extinguishing agent container.................................................................................... 15
6.2 Extinguishing agent ................................................................................................... 15
6.3 Extinguishing line ...................................................................................................... 16
6.4 Extinguishing nozzles at open and standard kitchen appliances ................................ 16
6.5 Fire detection elements ............................................................................................. 18
6.6 Switching off the energy supply for the kitchen appliances and air inlet ..................... 19
7 KS 2000-8 marine – manual release ......................................................................................... 20
7.1 System overview ....................................................................................................... 20
7.2 Functional description................................................................................................ 21
7.3 System components .................................................................................................. 21
7.4 Technical data; manual release ................................................................................. 22
7.5 Assembly of the protective housing ........................................................................... 23
7.6 Commissioning .......................................................................................................... 24
1 Abbreviation
In this document, the following abbreviations are used:
2 General
R R WARNING
Malfunction of the kitchen fire suppression system KS 2000-8 marine
KS 2000-8 marine parts are not compatible with KS 2000 parts.
Make sure that only KS 2000-8 marine parts are used.
3 Safety
R R DANGER
This combination of symbol and signal word points towards a directly hazardous situation,
which can cause death or serious injuries if not avoided.
R R WARNING
This combination of symbol and signal word points towards a possible hazardous situa-
tion, which can cause death or serious injuries if not avoided.
R R CAUTION
This combination of symbol and signal word points towards a possible hazardous situa-
tion, which can cause slight or minor injuries if not avoided.
NOTICE
This combination of symbol and signal word points towards a possible hazardous situa-
tion, which can cause damage to property or the environment if not avoided.
INFORMATION
This symbol highlights any useful tips and recommendations as well as any information to
ensure the efficient and fault-free operation.
3.9 Maintenance
– All assembly, maintenance and inspection tasks must be carried out as described in
this manual.
– All upstream and downstream system parts and operating equipment must be protect-
ed against accidental commissioning.
– Check screw connections for tight fitting.
– After completion of maintenance work, check the safety equipment for perfect working
condition.
INFORMATION
Maintenance and Maintenance work may only be done by approved installers
or from system manufacturer in this system trained personnel.
4 Technical data
7
7 7
1 6 1 6 1
6
5 5
5
4
4 4
2
2 2
3 3
3
1 Joint
2 Protective housing
3 Extinguishing agent container
4 Release cylinder
5 Transport safety device
6 Manual release
7 Limit switch (Unit shutdown)
circuit
diagram:
5 System description
The Kitchen fire suppression system KS 2000-8 marine is a stationary extinguishing sys-
tem which has been specifically designed to protect industrial kitchens, and has an object
specific individual design. The fire detection elements of the system react reliably when
the response temperature is reached. The extinguishing agent flow from "FEBRAMAX-
RC" is released immediately and is discharged through the extinguishing nozzles (1) onto
the objects to be protected. The finely sprayed extinguishing agent forms a foam blocking
layer over the cooking oil or fat (2) so that the fire is starved of oxygen. Simultaneously,
the fat cool down to below the self-ignition temperature, preventing re-ignition. The power
supply to the devices being protected must be switched off when extinguishing starts. Use
the limit switch (3) which is supplied.
The extinguishing agent "FEBRAMAX-RC" has been tested and certified by the accredited
test centre for extinguishing agents and devices.
The kitchen fire suppression system KS 2000-8 marine consists of the extinguishing sys-
tem (10, 11, 17) and control device (9, 14, 16).
Depending on the control device version the extinguishing system can be controlled:
– mechanically
– manually, or
– electrically
The extinguishing system is triggered automatically via the heat detectors (14) and/or
manually via the pushbutton for manual release (9).
Together with triggering the extinguishing system the energy supply (electricity and/or
gas) of the kitchen appliances has to be shut off via a limit switch.
max. min.
Length of extinguishing line 18 m 2m
Elbows-fittings 12 pcs. 3 pcs.
t-fittings 3 pcs. 1 pcs.
If more than one extinguishing agent tank is required for a protected object, the fol-
lowing must be observed:
Every extinguishing agent tank must be connected to a single pipe system.
Because of the identical K-factor of the nozzles and the minimum pressure loss in the extinguish-
ing line the extinguishing agent discharge of the nozzles is almost identical.
NOTICE
For systems a maximum of 3 nozzles may be connected per extinguishing agent container.
NOTICE
Extinguishing in hood and duct has to be conducted by a separate extinguishing system.
R R WARNING
Malfunction of the fire detection element
The direct thermal effect to on the fire detection element must not be obstructed in case of
fire.
29 Item Designation
Permissible mounting space for
29
fusible link / heat sensor
L4 max. 100 mm
L6
30 Fat surface
L4 L5 min. 500 mm
L6 max. 1.000 mm
L4
L5
30
The fire detection elements have to be installed above the protected appliances under-
neath the hood, considering the mounting frame. An additional heat reflector is not re-
quired.
5.7 Switching off the energy supply for the kitchen appliances and air
inlet
When the extinguishing starts, the energy supply of the protected devices, as well
as the air inlet of the supply air for the ventilation system must be switched off. The
contacts of the limit switch (7) are available for this purpose.
7 7 7
6 6
14
13
11
9 10
R R WARNING
Risk of reignition if kitchen equipment not switched off
To prevent reignition, it is absolutely essential that the protected appliances are switched
off when the extinguishing system is activated.
41
40
43 24
6 42
6
25
39
19 7 14
18
16
Item Designation
7 Manual release
11 Extinguishing agent container
14 Limit switch 4A (230V AC) IP 67
15 Protective housing
16 Release
19 Transport safety device
11
15
Install the housing with the supplied screws and wall plugs in a safe supporting base.
For the installation use the prefabricated holes 11 mm.
The extinguishing system must be mounted in a vertical position.
The site for installing must not be influenced by the heat of the protected objects.
R R CAUTION
In the case of operation the agent container has to be pressurized only by the required
propellant gas cartridge. Other pressure sources are not allowed.
Item Designation
6 Extinguishing line
19 Transport safety device
50 Screw connection of the extin-
guishing line
51 Seal
54 Ratchet lever
55 Seal wire - ratchet lever
50, 51
19
54
55
R R WARNING
When actuating the release lever (14.1) respective-
ly of the ratchet lever (14.3) there is a risk of injur- right
ing the hand between the housing of the trigger 15 4
position
cylinder and the release lever (14.1) (eg, bruises, 14.4
contusions).
Do not remove the transport safety device (19), 14.3
before it is ensured that the release lever (14.1) is
surely supported from the shaft (14.4) of the ratch-
et lever (14.3). If it is not sure set the clamping 14.1
lever (4) on the release lever (14.1) and turn the
release lever (14.1) back until the release lever
(14.1) will be held from the shaft (14.4) of the
ratchet lever (14.3). Then remove the clamping
lever (4).
The clamping lever (4; No.: 813231) is a part of the
supplied accessories (Art. No. 826783).
Always check the ready position before leaving the extinguishing sys-
tem.
The final inspection shall be carried out according to the following in-
structions:
R R WARNING
Risk of reignition if kitchen equipment not switched off
- To prevent reignition, it is absolutely essential that the protected devices are switched
off when the extinguishing system is activated.
- The limit switch (14) can be used in order for the kitchen control system to switch off
the device.
Maintenance and Maintenance work may only be done by personnel trained by system
manufacturer.
R R CAUTION
Risk of accidental activation of the KS 2000-8 marine
- The compact extinguishing system must be blocked before any work is carried out on
the KS 2000-8 marine.
7
Blocking
54
By blocking the ratchet lever (54) with the
transport safety device (19) the compact extin-
19 guishing system cannot be triggered accidental-
ly and the manual release (7) loses its function.
Restart
R R WARNING
No extinguishing function of the KS 2000-8 marine when blocked.
To restore the KS 2000-8 marine to full operational readiness, the transport safety device
(19) must be removed.
Item Dsignation
63
7 Manual release
21 Seal and seal wire
62 64
22 Safety pin
57 Release lever
11 9
58 Tension lever
59 Operating position
60 Release position
61 Cylinder pin
62 Union nut
63 Striking pin
64 O-ring
2
3 7
5
2
13
12
1
11
10
8
9
R R WARNING
Risk of reignition if kitchen equipment not switched off
To prevent reignition, it is absolutely essential that the protected devices are switched off
when the extinguishing system is activated.
23
22
1
43
27
26
3
11
22
25
18 13
16 Plug socket
GND
15
PE
14
24V DC
17
Item Designation
10 Extinguishing agent container
10 13 Limit switch 4A (230V AC) IP 67
14 Electrical release device
15 Transport safety device
16 Cable gland
17 Protective housing
18 Manual release
Install the housing with the supplied screws and wall plugs in a safe supporting base.
For the installation use the prefabricated holes 11 mm.
The extinguishing system must be mounted in a vertical position.
The site for installing must not be influenced by the heat of the protected objects.
right
15 4
position
14.4 15
14.3
14.1
R R WARNING
When actuating the release lever (14.1) respectively of the ratchet lever (14.3) there is a
risk of injuring the hand between the housing of the trigger cylinder and the release lever
(14.1) (eg, bruises, contusions).
Do not remove the transport safety device (15), before it is ensured that the release lever
(14.1) is surely supported from the shaft (14.4) of the ratchet lever (14.3). If it is not sure
set the clamping lever (4) on the release lever (14.1) and turn the release lever (14.1)
back until the release lever (14.1) will be held from the shaft (14.4) of the ratchet lever
(14.3). Then remove the clamping lever (4).
The clamping lever (4; No.: 813231) is a part of the supplied accessories (Art. No.
826783).
R R WARNING
Risk of reignition if kitchen equipment not switched off
- To prevent reignition, it is absolutely essential that the protected devices are switched
off when the extinguishing system is activated.
- The limit switch (13) can be used in order for the operator to switch off the device.
R R WARNING
Risk of electric shock
Possibly put the electrical connected limit switch (13) into zero potential.
Maintenance and Maintenance work may only be done by personnel trained by system
manufacturer.
R R CAUTION
Risk of accidental activation of the KS 2000-8 marine
The compact extinguishing system must be blocked before any work is carried out on the
KS 2000-8 marine.
Blocking
39
By blocking the ratchet lever (39) with the
15 transport safety device (15) the compact
extinguishing system cannot be triggered
accidentally.
Restart
R R WARNING
No extinguishing function of the KS 2000-8 marine when blocked.
To restore the KS 2000-8 marine to full operational readiness, the blockage must be re-
moved.
6 4
1 2
6
7
14 13 8
12
11
9
10
R R WARNING
Risk of reignition if kitchen equipment not switched off
To prevent reignition, it is absolutely essential that the protected appliances are switched
off when the extinguishing system is activated.
37 36
24 34
32
35
43 25
41
28
40
6
2
33 31 4
32 3
29
35
38
32
30 20 37
39
14
7
18
19
17 5
16
15
Item Designation
5 Rope pulley
7 Manual release
11 11 Extinguishing agent container
14 Limit switch 4A (230V AC) IP 67
15 Protective housing
16 Release
17 Mechanical release device
18 Cable gland
19 Transport safety device
Install the housing with the supplied screws and wall plugs in a safe supporting base.
For the installation use the prefabricated holes 11 mm.
The extinguishing system must be mounted in a vertical position.
The site for installing must not be influenced by the heat of the protected objects.
45
Item Designation
B2 Detection line
B3 Fire detection area
H2 Maximum 1500 mm
5 Rope pulley
30 Protective tubes
45 Protected object
28
Item Designation
46 5 Rope pulley
5
20 Hood plate
30 20 30 Protective tube 18x1
46 Bore hole ø24 mm
Route the rope (2) from the rope pulley (5) in-
stalled last up to the release device (17). Align
the rope pulleys (5) and protective tubes (30) in
such a way that the rope (2) is routed freely.
Item Designation
2 Rope
12 Release device 48 2
17 Piston 12
17
47 Lock pin 47
48 Setscrews
The following points must be observed when mounting the fusible links:
Item Designation
2 Rope
4 Rope catch device
31 Bow wire rope clamp
32 S-hook
33 Cable eye stiffener
49 Actuation direction
L1 600 mm
After the last fusible link (3) has been routed, the
end of the release rope (2) must be connected to the
tension spring (35).
Item Designation
2 Release rope
20 Hood plate
3 Fusible link
28 Wall fastener
31 Rope clamp
32 S-hook
20 38
F1 33 Cable eye stiffener
34 Wall
35 Tension spring
36 Cotter screw M8
28 37 Ring nut M8
37 38 Hex. bolt
F1 Pre-tension approximately 150 N
34
35 32 36
R R CAUTION
In the case of operation the agent container has to be pressurized only by the required
propellant gas cartridge. Other pressure sources are not allowed.
Remove the seal wire (55) from the ratchet lever (54).
54
Item Designation
54 Ratchet lever
55 Seal wire - ratchet lever
55
Screw off the transport safety device (19) and let hang free.
The chain of the transport safety device (15) can block the release device in case of a fire.
Make sure that the activation could be not blocked by the chain.
19
Item Designation
19 Transport safety device
R R WARNING
When actuating the release lever (14.1) respective-
ly of the ratchet lever (14.3) there is a risk of injur- right
ing the hand between the housing of the trigger 15 4
position
cylinder and the release lever (14.1) (eg, bruises, 14.4
contusions).
Do not remove the transport safety device (19), 14.3
before it is ensured that the release lever (14.1) is
surely supported from the shaft (14.4) of the ratch-
et lever (14.3). If it is not sure set the clamping 14.1
lever (4) on the release lever (14.1) and turn the
release lever (14.1) back until the release lever
(14.1) will be held from the shaft (14.4) of the
ratchet lever (14.3). Then remove the clamping
lever (4).
The clamping lever (4; No.: 813231) is a part of the
supplied accessories (Art. No. 826783).
54
12 19
R R WARNING
Risk of reignition if kitchen equipment not switched off
- To prevent reignition, it is absolutely essential that the protected devices are switched
off when the extinguishing system is activated.
- The limit switch (14) can be used in order for the operator to switch off the device.
Maintenance and Maintenance work may only be done by personnel trained by system
manufacturer.
R R CAUTION
Risk of accidental activation of the KS 2000-8 marine
- The compact extinguishing system must be blocked before any work is carried out on
the KS 2000-8 marine.
7
Blocking
54 By blocking the ratchet lever (54) with the
transport safety device (19) the compact extin-
guishing system cannot be triggered accidental-
19
ly and the manual release (7) loses its function.
Restart
R R WARNING
No extinguishing function of the KS 2000-8 marine when blocked.
To restore the KS 2000-8 marine to full operational readiness, the transport safety device
(19) must be removed.
59
Item Dsignation 61
7 Manual release
21 Seal and seal wire
22 Safety pin
57 Release lever
58 Tension lever
59 Operating position
13
60 Release position
63
61 Cylinder pin 62 64
62 Union nut
63 Striking pin
11 9
64 O-ring
9 Maintenance
Regular checks of the compact extinguishing system are required in 12 months intervals.
The extinguishing agent “FEBRAMAX-RC” must be renewed after 3 years at the latest.
R R WARNING
Risk of failure operation of the KS 2000-8 marine
The function of the KS 2000-8 marine is not guaranteed if maintenance intervals are not
performed.
R R WARNING
No extinguishing function of the KS 2000-8 marine when blocked.
To restore the KS 2000-8 marine to full operational readiness, the blockage must be re-
moved.
10 Spare parts