Gage R&R Study - Average and Range Method

Part #/Name:
Feature Name:
Target Value:

More on GR&R:

Gage #/Name:
Study Date:
Completed by:

Machined Part
True position of hole a to hole b
0

Feature Tolerance
Number of Appraisers
Number of Parts
Trials Per Part

www.dmaictools.com/measure/grr

Important values - make sure

these are correct for your study

3
10
3

Notes:
(1) all calculations in this workbook have been validated against published standards, using 10 parts and 3 operators
(2) by downloading and using this spreadsheet, the user assumes full responsibility for validating GR&R results and making decisions based on the data
(3) Equipment Variation and Appraiser Variation estimated at 5.15 sigma (industry standard)
Part
Appraiser Name

Trial #

James

1
2
3
Average
Range

William

1
2
3
Average
Range

Michael

1
2
3
Average
Range
Part
Average

10

Average

0.29
0.41
0.64

-0.56
-0.68
-0.58

1.34
1.17
1.27

0.47
0.5
0.64

-0.8
-0.92
-0.84

0.02
-0.11
-0.21

0.59
0.75
0.66

-0.31
-0.2
-0.17

2.26
1.99
2.01

-1.36
-1.25
-1.31

0.194
0.166
0.211

0.447

-0.607

1.260

0.537

-0.853

-0.100

0.667

-0.227

2.087

-1.307

0.190

0.350

0.120

0.170

0.170

0.120

0.230

0.160

0.140

0.270

0.110

0.184

0.08
0.25
0.07

-0.47
-1.22
-0.68

1.19
0.94
1.34

0.01
1.03
0.2

-0.56
-1.2
-1.28

-0.2
0.22
0.06

0.47
0.55
0.83

-0.63
0.08
-0.34

1.8
2.12
2.19

-1.68
-1.62
-1.5

0.001
0.115
0.089

0.133

-0.790

1.157

0.413

-1.013

0.027

0.617

-0.297

2.037

-1.600

0.068

0.180

0.750

0.400

1.020

0.720

0.420

0.360

0.710

0.390

0.180

0.513

0.04
-0.11
-0.15

-1.38
-1.13
-0.96

0.88
1.09
0.67

0.14
0.2
0.11

-1.46
-1.07
-1.45

-0.29
-0.67
-0.49

0.02
0.01
0.21

-0.46
-0.56
-0.49

1.77
1.45
1.87

-1.49
-1.77
-2.16

-0.223
-0.256
-0.284

-0.073

-1.157

0.880

0.150

-1.327

-0.483

0.080

-0.503

1.697

-1.807

-0.254

0.190

0.420

0.420

0.090

0.390

0.380

0.200

0.100

0.420

0.670

0.328

0.169

-0.851

1.099

0.367

-1.064

-0.186

0.454

-0.342

1.940

-1.571

0.001
3.511

0.342

0.445

(overall average - first operator)

(average range - first operator)

(overall average - second operator)

(average range - second operator)

(overall average - third operator)

(average range - third operator)

(overall part average)

(range of overall part averages)

(average range)

(maximum average appraiser difference)

Results:
Value

% of Tolerance

Repeatability: Equipment Variation (EV)

1.039

12%

Reproducibility: Appraiser Variation (AV)

1.183

13%

Overall GR&R:

1.574

17%

(as a rule, 10% or less is acceptable, 10% to 20% is marginal, over 20% is unacceptable)

number of subgroups (g)

d2 values
subgroup size (m)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
>15

1.414

1.912

2.239

2.481

2.673

2.83

2.963

1.279

1.805

2.151

2.405

2.604

2.768

2.906

1.231

1.769

2.12

2.379

2.581

2.747

2.886

1.206

1.75

2.105

2.366

2.57

2.736

2.877

1.191

1.739

2.096

2.358

2.563

2.73

2.871

1.181

1.731

2.09

2.353

2.558

2.726

2.867

1.173

1.726

2.085

2.349

2.555

2.723

2.864

1.168

1.721

2.082

2.346

2.552

2.72

2.862

1.164

1.718

2.08

2.344

2.55

2.719

2.86

1.16

1.716

2.077

2.342

2.549

2.717

2.859

1.157

1.714

2.076

2.34

2.547

2.716

2.858

1.155

1.712

2.074

2.3439

2.546

2.715

2.857

1.153

1.71

2.073

2.338

2.545

2.714

2.856

1.151

1.709

2.072

2.337

2.545

2.714

2.856

1.15

1.708

2.071

2.337

2.544

2.713

2.855

1.128

1.693

2.059

2.326

2.534

2.704

2.847

Duncan A. J (1986), Quality Control and Industrial Statistics Appendix D3

d2 values
subgroup size (m)
9

10

11

12

13

14

15

3.078

3.179

3.269

3.35

3.424

3.491

3.553

3.025

3.129

3.221

3.305

3.38

3.449

3.513

3.006

3.112

3.205

3.289

3.366

3.435

3.499

2.997

3.103

3.197

3.282

3.358

3.428

3.492

2.992

3.098

3.192

3.277

3.354

3.424

3.488

2.988

3.095

3.189

3.274

3.351

3.421

3.486

2.986

3.092

3.187

3.272

3.349

3.419

3.484

2.984

3.09

3.185

3.27

3.347

3.417

3.482

2.982

3.089

3.184

3.269

3.346

3.416

3.481

2.981

3.088

3.183

3.268

3.345

3.415

3.48

2.98

3.087

3.182

3.267

3.344

3.415

3.479

2.979

3.086

3.181

3.266

3.343

3.414

3.479

2.978

3.085

3.18

3.266

3.343

3.413

3.478

2.978

3.085

3.18

3.265

3.342

3.413

3.478

2.977

3.084

3.179

3.265

3.342

3.412

3.477

2.97

3.078

3.173

3.259

3.336

3.407

3.472