Shenzhen Hyuan International Trade Co.

, Ltd

Specification For Product

Customer DR48100JC-01-05

Customer Model

DR Model
DR48100JC-01-05

File. No

A0
Version

2021-07-23
Date

Draft Checked Approval

Customer Approval

This product is environmentally friendly: ■ ROHS □ REACH □ halogen-free

Address ： Room 409, Block A, Donghaiwang Industrial Zone, Bantian Sub-District, Shenzhen,
Guangdong, China

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Product revision record sheet

Serial Version Date Revision record Responsible Reviewer

number person
1 A0 V01 Initially drafted

Configuration Parameter Configuration Parameter

Number of strings 16S Dual RS485 parallel Have

communication interface

Current limiting function Current R232 communication Have

limit 20A default active interface

Storage function Yes ( 500 items) CAN communication interface Have

Pre-Charge function Have Dialing address 4 Numbers

Reverse connection Have Display screen Yes (independent

protection installation)

Dry node Yes ( 2 way) Buzzer Yes (closed)

Heating film interface None (optional) Weak switch None (optional)

Secondary protection None (optional) Gyro anti-theft None (optional)

control interface

B+ line specifications 200mm banana male Sampling cable 17+8Pin or 7/6/7/6Pin

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1. Product physical drawing

1.1 Front physical image

1.2 Physical image of the reverse side

Note: The physical drawings are for reference only

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2. Scope of application
This product is suitable for 13-16 series lithium battery management system, the battery pack
provides over voltage, under voltage, over current, high temperature, low temperature and short circuit
protection and recovery complex [Link] accurate SOC measurement and SOH health status
statistics during charging and discharging. Achieve voltage balance during charging. Through the host
computer software human-computer interaction, display and set the voltage, current, temperature and other
alarm protection parameters, store and display the real-time data and historical data of the battery's
operating status. There are a variety of sleep and wake-up methods. Parallel communication via RS485,
Via RS232, RS485, CAN communication with a PC for data communication terminal via the parameter
configuration and data monitoring computer software human-computer interaction. It can be widely used in home
energy storage inverters, indoor and outdoor base stations, etc.

3. Function description
3.1 Voltage detection and protection function
It has over-voltage and low-voltage alarms for single cells and battery packs, as well as over-voltage and
under-voltage protection.

3.2 Current detection and protection function

It has the functions of charging and discharging current detection, warning, and protection. The upper
computer displays negative current as discharging and positive current as charging.

3.3 Short circuit protection function

It has output short-circuit detection and protection functions.

3.4 Temperature detection function

It has the temperature detection of battery cell, environment and power MOS , and can alarm and protect
when charging and discharging at high temperature and low temperature. 4 channels of battery cell temperature
detection , 1 channel of ambient temperature detection, 1 channel of power MOS temperature sensor
detection, a total of 6 channels of NTC .

3.5 Battery capacity calculation and cycle number function

Calculate the battery SOC in real time. The full capacity and current capacity of the battery pack
can be set by the host computer. A complete charge and discharge cycle can be performed once, and the
capacity after the cycle can be automatically configured.
It has the function of calculating the number of charge and discharge cycles. When the cumulative discharge
capacity of the battery pack reaches 80% or more, the number of cycles increases by one.

3.6 Charge and discharge MOSFET switching function

Low internal resistance, high current, optimized design for large capacitive load startup, zero switching,
and high charging withstand voltage for backup power applications.

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3.7 Battery charge equalization function

The charge balance strategy can be flexibly set ( turn-on voltage, balance voltage ), which can effectively
improve the battery's use time and cycle life.

3.8 L ED lamp status indication function

It has 6 LED indications, 4 remaining battery capacity indicators, 1 running indicator and 1 alarm protection
status indicator.

3.9 Smart key switch function

Intelligent one-button switch design, the system can be manually turned on when it is light off,
and the system can be manually turned light off when it is not in the standby state. Long pressing the
button can reset the BMS by software or hardware and clear various abnormal states.

3.10 R & lt S232 , the RS485 and CAN communication function

With RS232 and RS485 communication functions, may be implemented PC machine or intelligent front end
via telemetry, remote, remote adjustment, remote control commands and data monitoring cell, and the control
parameter setting operation, real-time monitoring BMS and status and battery pack.
With CAN communication function, it can communicate with PC to monitor BMS and battery pack status in real
time.

3.11 Host computer control function

It has various battery management parameters such as over-voltage and under-voltage of single battery,
over-under-voltage of battery total voltage, over-current of charge, over-current of discharge, high
and low temperature of battery cell, high and low temperature of environment, equalization strategy,
number of battery connected in series, battery capacity, etc. It can be set to turn on and light off
the discharge MOS, charge MOS, current-limiting function switch, buzzer alarm switch, forced sleep switch
and online upgrade function of the system software.

3.12 Charging current limiting function

With 5A, 10A, 20A current limiting optional functions, this product defaults to 20A current
limiting, and the host computer can set unlimited current mode, passive current limiting mode and
active current limiting mode. This product defaults to active current limiting.
3.13 Hardware voltage detection function
The BMS design is equipped with a unique hardware detection and protection circuit. Ensure that the BMS
can run safely and reliably for a long time under abnormal conditions.

3.14 Historical data storage function

With historical record storage function, the storage capacity is not less than 500 records, which is
convenient for system monitoring, analysis and maintenance.

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3.15 Parallel communication function

The parallel communication function can be realized through the RS485 interface, and it has a DIP
switch for setting the address during parallel communication. After the parallel connection, the upper
computer can monitor the battery pack data cyclically.

3.16 Anti-reverse function

It has an anti-reverse connection circuit. When the positive and negative polarity of the external
power supply is reversed with the positive and negative polarity of the BMS, the BMS is not damaged and
alarms and enters a cut-light off protection state.

Attachment: parameter accuracy requirements

Temperature ±2℃
±10mV(@0℃—45℃)
Voltage
±20mV(@-20℃—0℃ and 45℃—70℃)
Current ±2% (@50% charge and discharge current above the range)

Capacity ±5% (@50% battery capacity above range)

Temperature ≤50℃(@Continuous charge and discharge 100A)

rise

4. Electrical characteristics

4.1 Electrical properties

Item The The Regular Unit

smallest largest
Working 35 60 52 V
voltage
Charging 42 60 56 V
voltage
Operating -20 70 25 °C
temperature
range
Working 10 85 / %
humidity range
Continuous 100 A
charge and
discharge
current
Discharge <10 mΩ

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output
internal
resistance
Normal <50 mA
operation
power
consumption
Static total 200 120 uA
power
consumption

4.2 Basic parameter setting

Alarm

value

Function Function Can be set Index Factory Remarks

name setting item default

Can be set Over 3600 mV

voltage
warning

Can be set Over 2000mS

voltage
Cell voltage Turn on delay
alarm
Can be set Over 3500 mV
voltage
recovery

Can be set Under 2700 mV

voltage
alarm

Can be set Under 2000mS

voltage
delay

Can be set Under 2900 mV

voltage
recovery

Can be set Over 57 V

voltage
warning

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Can be set Over 2000mS
voltage
delay
Overall Turn on
voltage Can be set Over 56 V
warning voltage
recovery

Can be set Under 45 V

voltage
alarm

Can be set Under 2000mS

voltage
delay

Can be set Under 48 V

voltage
recovery

Can be set High 55°C

temperat
ure
warning

Can be set High 4000ms

Battery Turn on temperat
temperature ure
alarm delay

Can be set High 50℃

temperat
ure
recovery

Can be set Low 0℃

temperat
ure
warning

Can be set Low 4000ms

temperat
ure
delay

Can be set Low 5℃

temperat
ure
recovery

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Can be set High 60℃

Ambient Turn on temperat
temperature ure
warning warning

Can be set High 4000ms

ambient
temperat
ure delay

Can be set Environmental 55°C

high temperature
recovery

Can be set Environmental low 0℃

temperature
warning

Can be set Low ambient 4000ms

temperature delay

Can be set Environmental low 5℃

temperature
recovery

Can be set Charging over 95A

current warning
Charging over Turn on
Can be set Charge over 1000ms
current
current delay
warning
Can be set Charging over 90A
current recovery

Can be set Discharge alarm 100A

current
Discharge over Turn on
Can be set Discharge over 1000ms
current
current delay
warning
Can be set Discharge 95A
recovery current
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Can be set MOS high 90°C

temperature
MOS high Turn warning
temperature on
Can be set MOS high 4000ms
warning
temperature delay

Can be set MOS high 85°C

temperature
warning

Can be set SOC low alarm 10%

SOC warning Turn
on Can be set SOC low alarm 15%
recovery

Can be set Alarm of 500mV

Differential Turn excessive
pressure on pressure
alarm difference

Can be set Over pressure 400mV

recovery

Protection

value

Function name Function Can be Index item Factory Remarks

setting set default

Can be Monomer over 3650 mV

set voltage protection

Turn on Can be Single over voltage 1 S

set delay

Can be Monomer over 3340 mV

Monomer
set pressure recovery

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protection
Can be Monomer under 2500 mV
set voltage protection

Can be Single under 1 S

set voltage delay

Can be Monomer under 2800 mV

set voltage recovery

Can be Overall over 57.6 V

set voltage protection

Can be Overall over 1 S

set voltage delay

Can be Overall over 56.6V

Total Turn on
set pressure recovery
protection
Can be Overall under 43.2 V
set voltage protection

Can be Overall under 1 S

set voltage delay

Can be Overall under 51.2V

set voltage recovery

Can be Charging high 65 ℃

set temperature
protection

Can be Charge high 4000mS

set temperature delay
Battery Turn on
Can be Charging high 55 ℃
temperature
set temperature
forbidden to
recovery
charge
Can be Charging low 0 ℃
set temperature
protection

Can be Charging low 4000mS

set temperature delay

Can be Charging low 5 ℃

set temperature

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recovery

Can be set Discharge high 70 ℃

temperature
protection

Can be set Discharge high 4000mS

temperature
delay
Prohibited Turn
Can be set High 60 ℃
battery on
temperature
temperature
recovery after
discharge

Can be set Discharge low -20 ℃

temperature
protection

Can be set Discharge low 4000mS

temperature
delay

Can be set Discharge low -10 ℃

temperature
recovery

Can be set MOS high 110 ℃

temperature
MOS tube high Turn on protection
temperature
Can be set MOS high 4000mS
protection
temperature
delay

Can be set MOS high 100 ℃

temperature
recovery

Can be set Over pressure 800mV

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protection

Differential Turn on
pressure Can Differential 5000mS
protection pressure
protection
delay

Can be set Over pressure 500mV

recovery

Can be set Charge over 110A

current
protection 1

Charging over Turn on Can be set Charge over 5000mS

current current delay
protection
Can be set Charge over 120A
current
protection 2

Can be set Charge over 500mS

current delay

Can be set Discharge over 110A

current 1
protection

Discharge over Turn on Can be set Discharge over 3000mS

current current 1 delay
protection
Can be set Discharge over 150A
current 2
protection

Can be set Discharge over 500mS

current 2 delay

15min automatic
attempts to restore
Cannot be Discharge over 15min the complex,
set current 1 automatic consecutive 3 after
recovery secondary locking,
by hand movable
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charging or recovery

Cannot be Short circuit 300A Update program

set protection current can be set

Short Turn on Cannot be Short circuit 300uS Update program

circuit set protection delay can be set
protection Short 1. The effective charging current is detected
circuit 2. Re-test every 1 min, and lock after 3 consecutive attempts
protectio
n released

Basic parameter
setting

Function Function Can be set Index item Factory Remarks

name setting default

Can be set Cell charge balance Opening condition: effective

charging current 2A

Can be set Balanced opening 3450 mV

Cell Turn on voltage
balancing
Can be set Balanced opening 20 mV
function
pressure
difference

Cannot be Balance current 68mA 45-85mA

set

Can be set Rated battery 100Ah

Battery Turn on capacity
capacity
Can be set Battery remaining 50Ah
setting
capacity

Can be set Current limit 20±2A

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Charging Turn on Can be set Current limit mode Active current
current limiting
limit

Can be set Sleep voltage 3.2V

No charge and
BMS power Turn on discharge, no
management Can be set Sleep delay 1440min communication, no
external charging
voltage

When the overall

Can be Constant 56V±0.5V voltage is
set pressure value greater than the
Full charge Turn on constant voltage
setting value and the
Can be Constant 2.5A±0.5A
current is less
set current value
than the
constant current
value, the BMS
will consider
that the battery
capacity is
fully charged
and the charging
MOSFET will be
cut light off.

4.3 Definition of L ED indicator

LED lights: 4 green capacity indicator lights, one red alarm indicator light, and one green running
indicator light

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4.3.1 Capacity indication

Status Recharge Discharge

Capacity indicator L1● L2● L3● L4● L1● L2● L3● L4●

0～25% light off light off light off Flashing 2 light light off light off Light up
off
25～50% light off light off Flashing 2 Light up light light off Light up Light up
off
50～75% light off Flash 2 Light up Light up light Light up Light up Light up
off
75～100% Flashing 2 Light up Light up Light up Light Light up Light up Light up
up
Operation indicator Light up Flashing 3
●

4.3.2 Status indication

RUN ALM Power LED Description

System Abnormal
● ● ● ● ● ●
status event
Shut down light off light off All
light
off
Normal Flashing light off All
Standby 1 light
off
Alert Flashing Flashing All ALM and RUN lights flash
3 3 light simultaneously 3
off
Recharge Normal Light up light off According to
battery
indicator

The highest indication

LED flashes 2
According to
Over voltage Light up Light battery
warning off indicator

The highest indication

LED flashes 2
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According to
Over current, Light up Flashing battery
temperature 3 indicator
alarm
The highest indication
LED flashes 2
Over voltage Light up light light up
protection off
According to battery
Over current Light up light indicator
protection off
(The highest
indicator LED flashes 2)
Normal Flashing light According to battery
3 off indicator
According to
Alert Flashing Flashing battery
3 3 indicator
Discharge The highest indication
LED flashes 3
Under voltage light light All light off
protection off off
Over current, short
circuit, light light up All light off
temperature, off

Reverse
connection,
protection

4.3.3 Flashing instructions

Flashing Light light
up off
Flash 1 0.25 S 3.75 S

Flash 2 0.5 S 0.5 S

Flash 3 0.5 S 1.5 S

[Link] mode
5.1 Basic mode

5.1.1 Charging mode

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When the BMS detects that there is an external charging voltage ≥48V, and the cell voltage and
temperature are both within the chargeable range, it will turn on the charging MOSFET for charging. When
the charging current reaches the effective charging current, it enters the charging mode. Both the charge
and discharge MOSFETs are turned on in the charge mode.

5.1.2 Discharge mode

The BMS enters the discharge mode when it detects that the load is connected, the cell voltage and
temperature are within the dis-chargeable range, and the discharge current reaches the effective discharge
current.

5.1.3 Standby mode

When the above two modes are not satisfied, enter the standby mode.

5.1.4 Sleep Mode

After the specified time of normal standby, the battery triggers under-voltage protection, executes
a key shutdown or the host computer executes a shutdown command, the BMS enters the sleep (shutdown) mode.
Wake-up conditions for sleep mode: 1. Charge activation; 2. Press the key to turn on; 3. RS232 communication.

5.2 Buzzer ( Buzzer ) Description of Operation

The buzzer function can be enabled or disabled by the host computer, and the factory default is disabled.

5.3 Description of reset button

When BMS is in hibernation state, press the button for 1S and release it, the protection board is activated, and
LED indicator light starts from "L4" in turn for 0.5 [Link] THE BMS is in the active state, press the button
for 3S and release it, the protection board will be hibernated, and the LED indicator light will turn on from "RUN"
for 0.5 seconds.

5.4 Sleep and wake up

5.4.1 Sleep

When any one of the following conditions is met, the system enters a low power consumption mode:
① The single 3150mV or the overall over-discharge protection has not been released within 30 minutes.
② Release the button after pressing the button for 3 seconds.
③The lowest cell voltage is lower than the sleep setting voltage (default value 3400mV), and the duration
reaches the sleep delay time (default value 1440 minutes)
(At the same time, there is no communication, no charging and discharging current).
④Forced shutdown through the host computer software.

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Before entering sleep, make sure that the input terminal is not connected to an external voltage, otherwise
it will not be able to enter the low power consumption mode.

5.4.2 Wake up

When the system is in low-power mode and meets any of the following conditions, the system will exit the
low-power mode and enter the normal operating mode:

① Connect the charger, the output voltage of the charger must be greater than or equal to 48V.

② Press the button for 1S, then release the button.

③ Connect the RS232 communication line and start the upper computer software.

6 Communications

It has the RS232 interface for communication with the host computer; it has the RS485 interface, which
can carry out multi-machine parallel communication.

6.1 R S232 interface

6P6C vertical RJ11 socket

Pin Definition

3 BMS TX

4 BMS RX

5 GND

6.2 R S485 interface

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8P8C vertical RJ485 socket

Pin 定义
1、3 RS485-B

7 RS485-A
2、6 GND
4 CANH
5 CANL
8 NC

6.3Parallel interface

BMS battery compartments communicate in parallel with RS485 bus, and can also communicate with devices with RS485
bus, while RS232 interface can communicate with PC or other intelligent terminals. Man-machine interaction with
information of any battery pack in parallel with RS485 bus, multi-machine parallel bus interface is shown in the following
figure.

6.4 Host setting and PC communication

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Set all the dials in the light off state and set it as the host, and then
it can be communicate with the inverter through CAN. Diagram of setting the DIP
switches to all light off :

Schematic diagram of communication between host and terminal:

6.5 Address DIP switch

6.5.1 Dial code settings

When performing multi-machine parallel communication operations, you need to configure the dialing

address of each PACK first. DIP uses BCD code format to address 0 is defined as (a

black dot is OFF, state blank white is O N state, same as below), the address 1 ,address

2 , other address this analogy.

6.5.2 Host computer communication address code setting

Communication Input the current master or slave code system to be communicated in the system parameters
of the host computer, and the communication can be detected and communicated.

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BMS is configured in stand-alone working mode, and the dialing address can be any address;BMS is configured
in cascading working mode, and the dialing address is selected from 1 to 32. Different

addresses.

7 Electrical interface definition

7.1 Wiring definition

B+: The positive electrode of the battery cell PACK , used to supply
power to the BMS ,the power positive pole P+ is directly connected to the
positive electrode of the battery cell;B-: the negative electrode of
the b a t t e r y c e l l PACK
P-: The negative electrode of the battery PACK, the negative electrode of the charge is also the negative
electrode of the discharge (the same port for charging and discharging)

When using 7+6+7+6P sampling cable:

1#(PHS-2.0-7P) From PIN1 → PIN7 : NTC1 + , NTC1- , CELL0 , CELL1 , CELL2 , CELL3 , CELL4

2#(PHS-2.0-6P) From PIN1 → PIN6 : NTC2+ , NTC2- , CELL5 , CELL6 , CELL7 , CELL8

3#(PHS-2.0-7P) From PIN1 → PIN7 : NTC3+ , NTC3- , CELL8 , CELL9 , CELL10 , CELL11 , CELL12

4#(PHS-2.0-6P) From PIN1 → PIN6 : NTC4+ , NTC4- , CELL13 , CELL14 , CELL15 , CELL16

When using 17+8P sampling cable:

CON2 (XHB-2.54-17P) f r o m PIN1 → Pin17 : CELL0 , CELL1 , CELL2 , CELL3 , CELL4 , Cell
5 , CELL6 , Cell7 , Cell 8 , CELL9 , Cell 10 , CELL11 , CELL12 , CELL13 , CELL14 , CELL15 , CELL16
CON1(PHS-2.0-8P) F r o m PIN1 → PIN8:
NTC1+ , NTC1- , NTC2+ , NTC2- , NTC3+ , NTC3- , NTC4+ , NTC4-

Remarks:

CELL0 is the B- end cell, CELL16 is the B+ end cell

NTC model: NTC tadpole,B value 3950, 10K ± 1,%

@25 ℃ Note:

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If the battery pack is 15S , should the CELL15 and CELL16 together to the B + terminal batteries or
notice BMS manufacturers to CELL15 and CELL16 short circuit ;

Only one connection can be selected for the 7+6+7+6P and 17+8P cables, and the two cannot be connected
at the same time.

7.2 Power-up and power-light off sequence

Power shall be in the following order: first motherboard connector the B- , then followed by a sample
line, then draw a line B + , and finally connected to the P- , P + to a negative load or a charger.
The power-light off sequence is completely opposite: first disconnect the charger and load, then
disconnect B+, then the port sampling line, and finally disconnect B- .

8 structure of FIG size

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9 Precautions for assembly and use

1) Power-on and power-light off must be performed in the order of power-on and power-light off.

2) When connecting the battery pack, do not connect the battery pack incorrectly or even reversely.
It cannot be connected to the host computer, or the main chip on the circuit board is hot. Please
power light off quickly. At this time, the circuit board may be defective and needs to be replaced
and repaired.
3) When assembling, it is strictly forbidden to touch the circuit board components with wire ends, solder, etc.,
in case of contact, it may damage the circuit components and cause defects.

4) Strictly follow the design parameter requirements of the specification, otherwise the circuit board may be
damaged.

5) Pay attention to moisture-proof, waterproof and anti-static during use.

6) Do not use the battery aging cabinet to measure the voltage of each battery in the battery
pack when performing charge and discharge tests on the battery pack with the management
system installed, otherwise the management system and the battery may be damaged.

7) After being assembled into a battery pack, a complete charge and discharge cycle should be carried
out to trigger overcharge and over discharge protection, so that the circuit board can learn the
initial capacity of the battery .
8) The management system has no 0V battery charging function. Once the battery is 0V , the battery
performance will be severely degraded and may even be damaged. In order not to damage the battery,
the user needs to charge it regularly when not in use for a long time (storage for more
than 3 months ) Replenish the power; and after the power is discharged during use, it needs
to be charged in time within 12 hours to prevent the battery from being discharged to 0V due
to self-consumption.

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