Line balancing August 2025
4.2 The demand for cell phones in a cell phone production company in Doornfontein is 2600
units per 12-hour shift. The production line efficiency is 88% and employee personal time
is 2 hours per shift. The individual workstation cycle times are given in Table Q4 below.
Table Q4: Workstation cycle times
Workstation Number Cycle Times (minutes)
001 0.744
003 0.521
005 0.705
007 0.438
009 1.000
011 0.382
4.2.1 Identify the bottleneck station, balance the assembly line and calculation the line
efficiency.
4.2.2 After your initial balancing in question 4.2.1 above, identify the new bottleneck station,
re-balance the assembly line, determine the level and line efficiency and interpret your
answer.