lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

Li ni u Trong qu trnh pht trin kinh t x hi ca nc ta hin nay, vi ch trng cng nghip ha hin i ha, c bit l s quan tm ca chnh ph ti s pht trin ca ng nh cng nghip t th hin c nhiu loi t c nhp v lp rp ti Vit Nam. Cng vi s pht trin nhanh chng ca khoa hc k thut ni chung v ng nh cng nghip ch to t ni ring trong nhng thp nin gn y, ng nh cng nghip ch to t c nhng bc pht trin nhanh chng vt bc vi s ra i pht trin, s lin doanh lin kt gia cc o n nghip cng ty, tp o n sn sut lp rp t trong v ngo i nc trn th trng t nc nh , nh:
viamco, vinaxuki, cng ty lin doanh hino motors vitnam, toyota, bmw,mercedes_ben,Tuy nhin do trnh k thut,c s h tng

v nhiu yu t khc nn mc d c s h tr nhiu ca chnh ph nhng nn cng nghip t vit nam hin nay vn mi ch yu dng li vic lp rp ch cha thc s t mnh sn xut c ho n thin nhng chic xe t cho ring mnh. Vi kin thc hn ch ca mnh em nhn thy rng trong tnh hnh nn cng nghip t hin nay ca t nc ta, vi nhng iu kin hin c th trong nhng nm ti, hng pht trin ch o ca nn cng nghip t vit nam vn l tip tc I su v o lnh vc lp rp ho n thin t vic lp rp t nhng linh kin nhp khu v tin ti gim dn hng mc nhp khu tin ti ni a ha sau n y.Do vy, p ng vi nhu cu thc t ca ng nh cng nghip t hin nay em quyt nh chn t i tt nghip ca mnh l : Lp qui trnh cng ngh lp rp xe hino500FM2PKSD. Vi ni dung v yu cu ca n tt nghip, em tp trung nghin cu, thit k dy truyn cng ngh lp rp xe hino500FM2PKSD mt cch tng quan nht. Do iu kin thc t cng nh s hn ch v kin thc nn b i thit k cha th a ra y , c th nht v qui trnh lp rp xe. Em rt mong c
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

cc thy cng cc bn gp , gip nhng kin thc v hiu bit ca em ng y c ng ho n thin hn na, tng tnh kh thi ca t i hn na. Trong qu trnh l m n , c th ho n th nh tt c nhim v t ra em nhn c s gip rt tn tnh ca thy Phm Tt Thng, cc thy gio trong b mn t - khoa c kh - trng i hc giao thng vn
tI h ni v hai k s thuc Cng ty Lin doanh HiNo motors Vit Nam l

KS. Nguyn ng Phng v KS. Nguyn Tun Phng. Em xin chn th nh cm n s gip v ch bo tn tnh ca cc thy v cc k s thuc cng ty lin doanh HINOMOTORS VIt nam to mi iu kin thun li nht c th gip em ho n th nh c n n y. Em xin chn th nh cm n ! H ni: Ng y 10 thng 5 nm 2009 Sinh vin Trnh Trng Tun.

SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

Chng I

Tng quan v sn xut lp rp t 1.1. Tng quan v lp rp Theo nh gi ca cc chuyn gia th nn cng nghip t Vit Nam c hn trc nm pht trin nhng vn cn thua km cc nc trong khu vc nh thi lan, singapore, indonexia, ch cha ni n tm c quc t. S d nh th l v nn cng nghip t Vit Nam mi c hnh th nh , kinh nghim v sn xut cha c, bn cnh do iu kin kinh t nc ta ang trong thi k hi nhp v pht trin. T nhng nm 1990 tr v trc, t ca chng ta ch yu l nhp t nc bn lin x, lc chng ta cha c cng ty sn xut lp rp, cng vic ch yu l sa cha v i tu. Mc son nh du s hnh th nh v pht trin ca nn cng nghip t chnh thc bt u khi m hai lin doanh sn xut t u tin hnh th nh l lin doanh cng ty t Mekong v VMC ( nh my t lin doanh Ha Bnh). Di s khuyn khch v to iu kin ca chnh ph th k t n nay c nhiu cng ty trong v ngo i nc u t v o sn xut lp rp t. Tnh t n nay, vit nam c hn 10 cng ty lin doanh cng vi rt nhiu doanh nghip lp rp v sa cha trong nc, l s th nh cng rt ln. Chng ta c th im qua cc lin doanh nh sau: * Toyota Vit Nam ( tmv): y l lin doanh ln nht Vit Nam cho ti thi im n y. TMV ng gp rt ln v o s pht trin ca nn cng nghip t nc nh , gp phn ng gp v o doanh thu ca nh nc. Cc dng xe ch yu m TMV lp rp ti vit nam l : camry, corolla, vios, coaster, hiace, zace, Land cruiser, innova. * Ford Vit Nam: Sean, a dng, xe a hnh, xe mini bus: lader, mondeo, escape, rander, transit. 1.1.1. Tnh hnh sn xut lp rp trong nc

SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

* viamco(lin doanh vit nam GM Deawoo): xedan, xe bus: Magus, Leganza, Nubira, Lanos, Matis, Xe bus BS 150 v BS 090. * VMC ( lin doanh t HaBnh) : Bmw, Kia spectra, Mazda 323, 326, Xe ti nh kia. * vinastar( lin doanh vi mitsubishi): Mitsubishi gala lensher, Mitsubishi jolie, Mitsubishi canter ( xe ti nh 1,9T), Mitsubishi grandis. * visuco (lin doanh vi suzuki) : sedan nh, xe ti nh: Suzuki vitara, Suzuki wagon R+, Super cary(550kg), Super carry blind van, Super carry window van. Mekong: lp rp cc xe tI nh ca trung quc. * isuzu : xe a dng 2 cu , xe tI nh nh isuzu hilander (xe a dng hai cu) , xe tI nh cc loi t 0,5T n 2 T. * huynhdai: xe tI hng trung v hng nng. * Mercedes-ben Vit Nam: sedan hng sang, bus, minibus: Mercedes c-class, Mercedes e-class, Mercedes s-class, Mercedes Kompressor, Mercedes-ben euro * cng ty t 1_5: chuyn sn xut v lp rp xe khch xe bus. * doanh nghip t xun kin: chuyn rp xe ti nh , xe t * t trng hi: xe khch, xe tI . 1.1.2. Cc dng sn xut lp rp ti Vit Nam Mc d c rt nhiu doanh nghip sn xut v lp rp cng hot ng hin nay,mi doanhnghip u ra cho mnh mt ng li pht trin ring, cch hot ng ring, song c mt s loi hnh c s dng vit nam hin nay nh sau: a. Sn xut lp rp t dng skd Xe t c lp rp t cc cm tng th nh my, cm chi tit v chi tit nhp khu. b. Sn xut lp rp t dng CKD
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

i vi t lp rp theo dng CKD th t c lp rp t cc tng th nh , cm my, cm chi tit, ri rc nhp khu, c mt s chi tit ph c sn xut trong nc. c chia th nh 2 loi nh sau: * Sn xut lp rp dng CKD I : Xe t c lp rp t cm tng th nh, chi tit nhp khu v sn xut trong nc. Phn nhp khu gm cc chi tit, cum tng th nh c lp rp sn th nh tng mng, trong : Khung c lin kit vi nhau v sn lt. V xe c lin kit vi nhau v sn lt ng c c lp ho n chnh v c th c lp lion vi hp s chnh(ph), phanh dng. Cu xe c lp vi tang trng v c cu phanh. H thng in c lp th nh cc cm dy , cm n, cm ng h. Phn sn xut trong nc bao gm cc chi tit ph nh: sm, lp, bng tp l, sn trang tr v lp rp. * Sn xut lp rp dng CKDII t c sn xut lp rp t cc cm tng th nh, chi tit nhp khu bao gm: Khung xe c lin kt vi nhau v c sn lt. V xe c nhp khu th nh tng mng v sn lt. ng c c lp ho n chnh, c th lp vi ly hp, hp s chnh(ph), phanh dng. Cu xe c lp vi tang trng v c cu phanh. Cha lp vi khung v. H thng in bao gm dy in, bng in, n v cc tin nghi ri. Phn sn xut trong nc bao gm lp rp, sn v mt s chi tit ph cn xut nhiu hn dng CKDI. Nhng t l ni a cn thp. c. Sn xut lp rp dng IKD Xe sn xut lp rp t cc cm chi tit, tng th nh ca satxi ri rc nhp khu. C mt s chi tit c sn xut trong nc. Tin ti sn xut to n b h
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

thng khung v, khung xe satxi, nhp trc, nhp sau, thit b in, ni thtc sn xut trong nc khng phI nhp khu nc ngo i. Theo cc chuyn gia th cng nghip t vit nam mi ch dng li mc lp rp(hnh thc lp rp cao nht hin nay l CKD II). Ngo i ra, c nhiu nhng nhc im nh: cng nghip ph tr yu, thiu nh cung cp linh kin, chuyn giao cng ngh chm, t l ni a ha thp. Cho n nay, lin doanh c t l ni a ha cao nht hin nay l lin doanh toyota cng cha n 20%. Nhng iu n y gy cho chng ta rt nhiu kh khn trong qu trnh pht trin cng nghip t. nhng vic xy dng nn cng nghip t pht trin l iu rt quan trng.Bi v cng nghip t c vai tr quan trng v gn b mt thit vi cc ng nh cng nghip khc nh: luynkim, ch to my, vt liu, in t,v vy pht trin cng nghip t s gp ph n quan trng pht trin cc ng nh cng nghip khc. ngo i ra vic pht trin cng nghip t s gip cho cn bng cn cn thng mi, trnh cho nh nc h ng nm phI b ra nhiu kinh ph nhp khu t v linh kin. Trc nhng yu cu pht trin v hi nhp kinh t cng nghip t c nhng bc chuyn mnh quan trng. Cc doanh nghip trong nc ang tch cc thc hin cc d n xc tin thng mi v chuyn giao cng ngh sm nh hnh cng nghip t nc ta. 1.1.3. Mt s tiu chun cht lng, an to n k thut, bo v mI trng trong phng tin vn ti t Tiu chun 22TCN 307- 06 c bin son thay th cho tiu chun 22TCN307-03 v da trn c s cc tiu chun v quy nh sau: 1. Lut giao thng ng b. 2. Quyt nh 4597/2001/Q-BGTVT quy nh kiu loi phng tin giao thng c gii ng b c php tham gia giao thng; 3. TCVN 6528:1999 (ISO 612:1978) Phng tin giao thng ng b Kch thc phng tin c ng c v phng tin c ko,Thut ng v nh ngha; 4. TCVN 6978-2001 (ECE 48-01/S3-C1) Phng tin giao thng ng b
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

- Lp t n chiu sng v n tn hiu trn phng tin c gii v moc - Yu cu v phng php th trong ph duyt kiu; 5. TCVN 7465-2005 Phng tin giao thng ng b - t lp h thng nhin liu kh t nhin nn (CNG) _ Yu cu trong ph duyt kiu; 6. TCVN 7467-2005 Phng tin giao thng ng b _ Xe c gii lp h thng nhin liu kh du m ha lng (LPG) _ Yu cu trong ph duyt kiu; 7. GB 7258 - 2004 Safety specification for power-driven vehicles operating on roads (Tiu chun an to n chung i vi xe c gii ca Trung Quc); 8. Safety regulations for motor vehicle _ 1995 (Tiu chun an to n cho phng tin giao thng c gii ng b ca H n Quc); 9. Automobile type approval handbook for Japanese Certification - 2001 (Tiu chun an to n cho phng tin giao thng c gii ng b ca Nht Bn); 10. 97/27/EC, Directive relating to the Masses & Dimensions of Certain categories of Motor Vehicles & their Trailers and amending Directive 70/156/EEC (Ch th lin quan n khi lng & kch thc mt s loi xe c gii & r moc v sa i ch th s 70/156/EEC). Phm vi, i tng p dng Tiu chun n y quy nh cc yu cu k thut c p dng kim tra cht lng, an to n k thut v bo v mi trng trong sn xut, lp rp cc kiu loi t nh nh ngha ti TCVN 6211:2003 (sau y gi tt l_ xe). Tiu chun trch dn TCVN 6211:2003 (ISO 3833:1977) Phng tin giao thng ng b Kiu - Thut ng v nh ngha; TCVN 7271:2003 Phng tin giao thng ng b - t - Phn loi theo mc ch s dng; TCVN 6436:1998 m hc - Ting n do phng tin giao thng ng b pht ra khi - Mc n ti a cho php; TCVN 6438:2005 Phng tin giao thng ng b - Gii hn ln nht
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

cho php ca kh thi; TCVN 6528:1999 (ISO 612: 1978) Phng tin giao thng ng b Kch thc phng tin c ng c v phng tin c ko - Thut ng v nh ngha; TCVN 6529:1999 (ISO 1176:1990) Phng tin giao thng ng b Khi lng - Thut ng, nh ngha v m hiu; TCVN 6769 :2001 Phng tin giao thng ng b Gng chiu hu Yu cu v phng php th trong cng nhn kiu; 22TCN 336-05 Phng tin giao thng c gii ng b - H thng treo ca t - Phng php xc nh tn s dao ng ring v h s tt dn; 22TCN 302-06 Phng tin giao thng c gii ng b - t khch th nh ph - Yu cu k thut. a. Cc thng s k thut c bn Kch thc gii hn cho php ca xe - Chiu d i Khng ln hn 20 m i vi xe khch ni toa; Khng ln hn 12,2 m i vi cc loi xe cn li. - Chiu rng: Khng ln hn 2,5 m. - Chiu cao: Khng ln hn 4,2 m i vi xe khch hai tng. Khng ln hn 4,0 m i vi cc loi xe khc. - Chiu d i uI xe. Khng ln hn 60% chiu d i c s i vi xe ti (khng p dng i vi xe ti chuyn dng nu ti TCVN 7271:2003). - Khong sng gm xe: Khng nh hn 120 mm (tr cc loi xe chuyn dng). Ti trng trc cho php ln nht. - Trc n: 10 tn - Trc kp: ph thuc v o khong cch 2 tm trc d.
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

+ d < 1,0 m: + 1,0 d < 1,3 m: + d 1,3 m: + d 1,3 m: + d > 1,3 m: Khi lng

11 tn 16 tn 18 tn 21 tn 24 tn

- Trc ba ph thuc v o khong cch hai tm trc lin k d:

Khi lng phn b ln trc dn hng (hoc cc trc dn hng) khng nh hn 20% khi lng ca to n xe trong c hai trng hp xe khng ti v xe y ti. b. ng c v& h thng truyn lc Cng sut ng c cho 1 tn khi lng to n b ca xe khng nh hn 7,35 kW. Yu cu n y khng p dng cho xe chuyn dng, xe in v xe c khi lng to n b t 30 tn tr ln. c. Bnh xe C kt cu chc chn, lp t ng quy cch. Lp phi tha m n cc yu cu sau: Phi c r nh chng trt trn b mt l m vic; C lp phi ng vi t i liu k thut, s lng, p sut khng kh trong lp. Cp tc v ch s kh nng chu ti phi ph hp vi quy nh ca nh sn xut lp. Phi lp chn bn pha sau cc bnh xe (quy nh n_y khng p dng cho t con). Chiu rng ca chn bn khng c nh hn chiu rng ca bnh xe (hoc cc bnh xe). d. H thng li m bo cho xe chuyn hng chnh xc, iu khin nh nh ng, an to n
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

mi vn tc v ti trng trong phm vi tnh nng k thut cho php ca xe. Cc bnh xe dn hng phi m bo cho xe c kh nng duy tr hng chuyn ng thng khi ang chy thng v t quay v hng chuyn ng thng khi thi tc dng lc ln v nh tay li (khi thi quay vng). Cc c cu chuyn ng ca h thng li phi bn khi hot ng khng c va qut vi bt ki b phn n o ca xe nh khung, v. V nh tay li khi quay khng b vng v o qun o v trang b ca ngi li. Khi quay v nh tay li v bn phi v bn tri th khng c c s khc bit ng k v lc tc ng ln v nh tay li. r gc ca v nh tay li: Xe con, xe khch n 12 ch k c ngi li, xe ti c ti trng n 1500 kg: khng ln hn 10 0. Cc loi xe khc: khng ln hn 15 0. Gii hn r gc v nh tay li ca cc loi xe chuyn dng tng ng vi gii hn ca xe c s hoc theo quy nh ca nh sn xut. Lc tc ng ln v nh tay li iu khin xe ( trng thi y ti) chuyn ng quay vng trong ng trn c bn knh 12m khng c ln hn 250N. trt ngang ca bnh xe dn hng khng ln hn 5 mm/m. e. H thng phanh Xe phi c trang b h thng phanh chnh v phanh xe. H thng phanh chnh v phanh xe phi dn ng c lp vi nhau. Dn ng ca h thng phanh chnh phi l loi t 2 dng tr ln. Du phanh hoc kh nn trong h thng phanh khng c r r. Cc ng dn du hoc kh phi c nh v chc chn v khng c rn nt. Dn ng c kh ca phanh chnh v phanh xe phi linh hot, nh nh ng v chc chn. H nh trnh t do phi ph hp vi quy nh ca nh sn xut. H thng phanh chnh phi c kt cu v lp t bo m cho ngi li iu khin c phanh khi ngi trn gh li m khng ri hai tay khi v nh tay li.
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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Khi s dng, h thng phanh phi c kh nng duy tr c hot ng m khng cn c lc tc ng lin tc ca ngi li. f. H thng treo Chu c ti trng tc dng ln n, m bo bn v m du cn thit khi vn h nh. Cc chi tit, cm chi tit ca h thng treo phi lp t chc chn v m bo cn bng xe. Tn s dao ng ring ca phn c treo ca xe khch trng thi y ti c xc nh theo tiu chun 22TCN 336-05 khng ln hn 2,5 Hz. g. H thng nhin liu - Yu cu i vi h thng nhin liu xng hoc izen - B phn lc v thng kh ca thng nhin liu phi tha m n cc yu cu sau: Khng b r r nhin liu; V tr lp t cch ming thot kh thi ca ng x t nht l 300 mm v cch cc cng tc in, cc gic ni h t nht l 200 mm. Khng c t bn trong khoang ch ngi v khoang ch h ng ha. - Vt liu l m ng dn nhin liu phi chu c xng du. - ng dn (tr cc loi ng mm) phi c kp cht, khong cch gia hai kp lin k nhau khng qu 1000 mm. g. H thng in Dy in phi c bc cch in v c nh v vi thn xe. Cc u ni v cng tc in phi c cch in. c quy phi c kp cht. h. Khung v& thn v Khung v thn v phi tha m n cc yu cu sau: Khung v thn v phi c lp t chc chn, m bo bn khi vn h nh. Phn v xe l m bng vt liu d chy khng c tip xc vi ng x.
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

Xe ti, xe chuyn dng, xe ko moc v t u ko c khi lng to n b t 8 tn tr ln phi lp r o chn bo v hai bn xe tho m n cc iu kin sau: Khong cch gia im u ca r o chn n cc bnh xe trc (hoc cc c cu chuyn dng nh chn chng ca xe ti c lp cu, c cu iu khin ca xe bm b tng ) v khong cch gia im cui ca r o chn n cc bnh xe sau khng c ln hn 400mm. Khong cch t cnh thp nht ca r o chn ti mt ng khng c ln hn 500 mm. Cnh pha trn ca r o chn khng c thp hn 700 mm tnh t mt ng. Nu khong h gia thn xe v mt ng nh hn 700 mm th khng cn lp r o chn. k. n chiu sng v tn hiu Xe phi trang b cc loi n chiu sng v tn hiu sau y: n chiu sng pha trc gm c n chiu xa (n pha) v n chiu gn (n ct), n bo r, n cnh bo nguy him, n v tr, n phanh, n li, n soi bin s sau; Cc n chiu sng v n tn hiu phi c lp t chc chn, bo m duy tr cc c tnh quang hc ca chng khi xe vn h nh. Cc n sau y phi c lp th nh cp: n chiu sng pha trc, n bo r, n v tr, n phanh. Cc n to th nh cp phi tho m n cc yu cu sau: c lp v o xe i xng qua mt phng trung tuyn dc xe; Cng mu; C c tnh quang hc nh nhau. l. Ci in Ci phi c m thanh lin tc vi m lng n nh. m lng ci (khi o khong cch 2 m tnh t u xe, chiu cao t micro l 1,2 m) khng nh hn 90 dB(A), khng ln hn 115 dB(A). m. ng h tc
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

Xe phi c trang b ng h tc . n v o tc trn ng h l km/h. Sai s cho php ca ng h tc phi nm trong gii hn t -10% n +20% tc 40 km/h. n. Quy nh v bo v mi trng Gii hn ln nht cho php ca kh thi: - i vi xe lp ng c chy cng bc: Cacbonmonoxit CO (% th tch): 3,0; Hydrocacbon HC (ppm th tch): 600 i vi ng c 4 k , 7800 i vi ng c 2 k , 3300 i vi ng c c bit. - i vi xe lp ng c chy do nn, khi ff_60% HSU. - i vi vic p dng tiu chun Vit Nam tng ng mc Euro 2: Theo quy nh hin h nh. 1.2. Gii thiu cng ty lin doanh hino motors vit nam 1.2.1. gii thiu chung - Cng ty hinomotors vit nam t ti qun ho ng mai, y l 1 vi tr thun li cho vn giao thng cng nh l qu trnh sn xut ca cng ty. Dc theo ng GiI phng, khi I qua bn xe nc ngm 1km chng ta s thy bin ch dn cho ta thy con ng dn v o cng ty hino m tors vit nam. - Cng ty lin doan hino motors vit nam c th nh lp v o thng 6 nm 1996. y l cng ty lin doanh gia tp o n hino motors,ltd, tng cng
ty Cng Nghip T Vit Nam v tp o n Sumitomo Nht Bn.

SUMITOMOCOP 16%

HINOMOTORS LTD 51%

VINAMOTORSCRP 33%

HINO MOTORS VIETNAM, LTD. Hnh 1.2: T l c phn ca hino motors vit nam
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1.2.2. B tr mt bng ca cng ty

9 6
II II

10 7
II II II

12 13 8
II II II

14

bn xe nuc ngm

uong gii phng

ua xe i kim tra

15 5
III IV I II I

4
II I

3
II

2 1

phng bo v

phng h nh chnh phng n phng o to phng th nghim

kho h ng

phng kim tra

bi xe lp rp

Hinh 1.3: B tr mt bng ca cng ty hinomotors vit nam

1- khu vc tn ri-v; 2-khu vc lp rp cc cm cu trc-sau, h thng treo ln khung; 3- khu vc lp rp cm bnh hI, bnh nhin liu,ng dy, ng ng, bt lI ln khung; 4-khu vc lp rp cm ng c-ly hp-hp s, cc ng ln khung; 5- khu vc lp rp ho n thin ca bin chassis; 6-khu vc h n cabin; 7- khu vc ca bin d tr; 8- khu vc lp rp cm bnh xe- cu-h thng treo; 9- phng sn; 10- khu vc sy; 12-khu vc lp ni tht cabin; 13- khu vc lp rp 1 s cm n gin( subassembly); 14,15- khu vc cc linh kin nhp khu; I- dng c; II- linh kin; IIIdiezel v du nhn; IV-nc l m mt ng c;

Tng din tch ca hino motors vit nam l 4068 m2, c phn b cho cc khu vc sn xut nh sau: khu vc sn v lp rp cabin chassis l : 1944 m2. Khu vc unpacking: 600 m2.
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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Khu vc kim tra cht lng sau lp rp: 540 m2. Khu vc h ng CKD : 984 m2. 1.2.3. c cu t chc
B.O.D

ch o sn xut Mr: Nguyn ng Phuong ch o bn h ng Mr: N.H.Chin

b phn qun l cht luong v sn phm sn nhm Trung nhm Trung

dy chuyn lp rp

nhm Linh

nhm Khi

kim tra cui cng qun c : thng

nhm tho d linh kin qun c: thy

nhm sn

lp rp ca bin

Lp rp chassis

h n cabin bo qun thit b

qun c : Huy

qun c : t 1

qun c: Trng

qun c : Hng

c cng: Dng

c cng 1: Nam c cng 2: ng

c cng: Minh c cng : Ngha

c cng: t 2 c cng: Ngha

c cng: Tuyn c cng: Lot c cng: Tn

c cng: Bin

c cng: To n

cng nhn 3 cng nhn 0 cng nhn

Cng nhn

cng nhn 5 cng nhn

cng nhn 5 cng nhn

cng nhn

cng nhn 3 cng nhn 1 cng nhn

cng nhn 1 cng nhn 1 cng nhn

7 cng nhn 7 cng nhn

9 cng nhn 5 cng nhn

0 cng nhn

4 cng nhn

Hnh 1.4: S c cu t chc ca cng ty hino motors vit nam - Trc tnh hnh pht trin ca ng nh cng nghip t vit nam hin nay, hng pht trin ch yu l lp rp. Mt khc hin nay ty theo ng nh ngh, hnh thc kinh doanh hay cng vic m i hi cn c nhng loi xe chuyn dng ring p ng nhu cu nn hin n y nhu cu v cI tao hay ch to cc xe chuyn dng trn c s chassis xe mi ang ch th nh xu hng pht trin mnh m. Hnh thc n y va n gin ha c qu trnh sn xut li va p ng c nhng nhu cu ring ca tng ng nh ngh. Nm bt c nhu cu m hino motors vit nam a cng ty pht trin theo hng lp rp cc loi chassis xe tI, xe but,v xe trn b tng sau bn li cho cc c s cc cng
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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gvhd: th.S. Phm tt thng

lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

ty khc h thc hin ho n thin xe theo hng yu cu ca cng vic ring. y l hng I rt ph hp vi tnh hnh pht trin ca cng nghip t vit nam. K t khi th nh lp cng ty trin khai hot ng ca mnh theo phng chm cng hin cho s nghip pht trin v mt x hi phn vinh v nng cao mc sng ca ngi dn vit nam bng cch cung cp nhng sn phm gp phn xy dng thi i mi. 1.2.4. Cc sn phm c sn xut lp rp ti cng ty Hino Motors Vitnam Vi iu kin v mt bng, c s vt cht hin c, cng ty lin doanh hino motors ang tp trung v o vic lp rp cc loi chasiss xe ti v xe but l ch yu. Sn phm sn xut lp rp ti nh my bao gm cc chng loi: * Hino series 300

Hnh 1.5: CabinChasiss hino series300 Hino series 300 l th h mi ca dng xe ti hng hino, c ra mt v o ng y 20/4/2008. Hino series 300 lp ng c iesel 4 k, 4 xi lanh thng h ng, c trang b h thng phun nhin liu trc tip, tng p tuabin v h thng l m mt kh np ( intercooler ), intercooler c tc dng tng h s np, ho n thin qu trnh t chy.
SV: Trnh Trng Tun Lp: C Kh T A_ K45

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gvhd: th.S. Phm tt thng

lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

Bung li ca hino series 300 c thit k bung cao, to nhiu khng gian pha bn trn, cc b n p di dng treo tao khng gian chn di s n xe, gh ngi c th ng lng v trt. H thng treo cu trc dng nhp l c gim chn thy lc v thanh cn bng chng nghing ngang. Tnh an to n ca series 300 bao gm ca knh trc v 2 ca s in bn rng. Cc gng chiu hu ln pha ngo i l m tng tm quan st ca ngi li. ngo i ra series 300 cn c thit k vi n halogen v n sng m gn trn b phn cn va p. * Hino series 500 Series c 4 loi khc nhau: Hino series 500 model FC

Hnh 1.6: CabinChasiss hino series500model FC Hino series 500 model FG

Hnh 1.7: CabinChasiss hino series500model FG

SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

Hino series 500 model FL

Hnh 1.8: CabinChasiss hino series500model FL Hino series 500 model FM

Hnh 1.9: CabinChasiss hino series500model FM * Chasiss xe but Cng ty lin doanh hino motors vit nam chuyn lp rp cc chasiss xe but sau giao bn cho cc cng ty, tp o n khc ho n thin xe but.

Hnh 1.10: Xe but ca samco lp rp trn c s chassis ca but hino

SV: Trnh Trng Tun Lp: C Kh T A_ K45

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lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

* Ngo i ra cng ty cn nhn thit k xe trn b tng ti trn c s chasiss xe ti hino

Hnh 1.11: t trn b tng ti vi chassis tI hino 1.2.5. Dy truyn cng ngh sn xut lp rp ti cng ty lin doanh hino motors vit nam Cng ty lin doanh hino vit nam l cng ty chuyn sn xut lp rp t ti hng nh, hng trung, hng nng v chassis xe but. Hin nay cng ty vn ang tin h nh lp rp theo hnh thc CKDI . To n b linh kin c nhp v trong phn ln c sn xut ti nc ngo i, mt s nh c sn sut trong nc. Do c th ca cng ty l lp rp nhiu loi xe ti vi nhiu model khc nhau nn dy truyn cng ngh ca nh my hin nay l dy chuyn cng ngh mm. Vi loi dy chuyn n y th trn to n b mt bng nh my ch c cc trang thit b di ng, khng c cc trang thit b gn c nh trn nn nh my hoc cu kin nh xng. Do vy n rt thch hp cho qu trnh sn xut lp rp ca nh my. Bng 1.2: Bng thng k trang thit b trong qu trnh lp rp STT 1 2 3 Tn Thit b Xng h n My h n im (Bin th +Sng h n) My h n MIG (C Kh bo v) g chuyn dng ging v cabin n V B B B
S.Lg

Ni sn xut Nht Nht Nht

05 06 01

SV: Trnh Trng Tun Lp: C Kh T A_ K45

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gvhd: th.S. Phm tt thng

lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

4 5 6 7 9 10 11 12 13 14

My h n hi Sng vn bulng cc loi Cc loi cp h n, cp ngun Xng Sn H thng chiu sng cho dy chuyn Cc sng phun keo l m kn L sy sn Bung phun sn H thng qut cp (250kW 230.000m3/h) H thng qut ht (110kW 120.000m3/h) My ht bi cng nghip Xng lp rp tng th nh

Chic Chic m B Chic B B B B Chic

02 04 200 01 10 01 02 01 01 04

Nht Nht Nht Trung Quc Nht Nht Nht Trung Quc Trung Quc Trung Quc H n Quc Nht Nht Vit Nam Vit Nam Trung Quc Nht Nht Nht Vit Nam

15 16 17 18 19 20 21 22 23 24

Sng vn bulng cc loi bng kh nn Thit b np du phanh Thit b bm m B g cabin B g lp cu, ng c Cu trc 2T B c l, tup, chng Cn lc Bm du hp s, ng c B lp rp cu, ng c

Chic Chic Chic Chic B Chic B Chic Chic B

36 2 3 5 06 03 40 04 02 06

SV: Trnh Trng Tun Lp: C Kh T A_ K45

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gvhd: th.S. Phm tt thng

lp qui trnh cng ngh lp rp cabin chassis xe hino500fm 2pksd

25 26 27 28 29 30 31 32 33 34

Dy chuyn kim tra Thit b kim tra chm bnh xe Thit b kim tra tc Thit b kim tra kh x ng c Diesel Thit b kim tra phanh Thit b kim tra lc Phng k thut trung tm Trm pht in d phng Trm cung cp kh nn Trm s l nc thi Trm bm nc Trm cp gas ho lng

B B B B B Trm Trm Trm Trm Trm

01 01 01 01 01 01 01 01 01 01

Nht Nht Nht Nht Nht

SV: Trnh Trng Tun Lp: C Kh T A_ K45

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gvhd: th.S. Phm tt thng