ME0201EThermodynamics2203 PURPOSE This course provides the basic knowledge about thermodynamic laws and relations, and their

application to various processes. INSTRUCTIONAL OBJECTIVES Expected to

Understand the thermodynamic laws and their applications Know the concept of entropy and availability Know the thermodynamic relations Have clear idea about the properties of steam and the use of steam tables and Mollier chart

BASIC CONCEPTS OF THERMODYNAMICS Macroscopic vs Microscopic aspects - Thermodynamic system and surrounding - Forms of energy - Properties of a system - State and equilibrium- Quasi static process- Zeroth law of Thermodynamics- Heat - Work - First law of Thermodynamics - Limitations - Application of First law to non - flow system - Thermodynamic analysis of control volume - Steady flow energy equation - Applications. SECOND LAW OF THERMODYNAMICS Kelvin-Planck statement - Clausius statement - Carnot cycle - Cyclic Heat engine - Heat Reservoirs - Refrigerator and Heat Pump - Equivalence of Kelvin-Planck and Clausius statements - Reversibility and Irreversibility. ENTROPY AND AVAILABILITY Clausius theorem - Clausius inequality - Entropy principle - Property diagrams involving entropy - Entropy change of Ideal gases - Entropy generation in a closed system - Entropy generation in an open system - Third law of Thermodynamics - Introduction to availability in non-flow and flow Process. THERMODYNAMIC RELATIONS Maxwell's equations - Clapeyron equation - General relations for dh,du,ds,Cp and Cv - Joule Thomson coefficient. Gas Mixtures - Dalton's law of partial pressures - P-v-T behaviour of gas mixtures - Property calculations. PROPERTIES OF STEAM PROPERTIES OF STEAM Steam formation-Temperature Entropy diagram-Mollier diagram-Specific Properties of Steam-Use of steam tables & Mollier chart-Methods of Heating & Expanding the steam-Constant Volume Heating - Constant Pressure Expansion Isothermal Expansion-Hyperbolic Expansion-Isentropic Expansion-Polytropic ExpansionThrottling process-Dryness fraction measurement. TEXT BOOKS

Nag, P. K, Engineering Thermodynamics, 6 th Edition, Tata McGraw Hill, New Delhi, 1995 Yunus, N. J., Cengel, A., and Michael Boles, A., Thermodynamics - An Engineering Approach, 2nd Edition, McGraw Hill India, 1994

REFERENCE BOOKS

Michael Moran, J., and Howard Shapiro, N., Fundamentals of Engineering Thermodynamics, 4th Edition, John Wiley & Sons, New York, 2000 Rayner Joel, Basic Engineering Thermodynamics, 5th Edition, Addison Wesley, New York, 1996 Holman, J. P., Thermodynamics, 4th Edition Tata McGraw Hill, New Delhi, 1998 Kothandaraman, C. P., and Domkundwar, S., A Course in Thermal Engineering, 5th Edition, Dhanpat Rai & Sons, New Delhi, 1998

ME0203PManufacturing Technology3003 PURPOSE To make the students aware of different manufacturing processes like metal forming, casting, metal cutting processes, gear manufacturing processes. INSTRUCTIONAL OBJECTIVES

Study the various ways of working of metals Concept of casting Technology Concept of Machining with lathes and automats Study of Milling machine and Gear manufacturing process Various Surface finishing and Surface hardening processes

CASTING AND WELDING Introduction to casting, Patterns, Types, Pattern materials, Allowances - Moulding - typesMoulding sand, Gating and Risering, Cores & Core making. Special casting processes- Shell, Investment, Die casting, Centrifugal Casting. Special welding processes - Laser, Electron Beam, Ultrasonic, Electro slag, Friction welding, electrical resistance welding. MECHANICAL WORKING OF METALS Hot and Cold Working: Rolling, Forging, Wire Drawing, Extrusion - types - Forward, backward and tube extrusion. Sheet Metal Operations: Blanking - blank size calculation, draw ratio, drawing force, Piercing, Punching, Trimming, Stretch forming, Shearing, Bending - simple problems Bending force calculation, Tube forming - Embossing and coining, Types of dies:

Progressive, compound and combination dies. THEORY OF METAL CUTTING Orthogonal and oblique cutting - Classification of cutting tools: single, multipoint - Tool signature for single point cutting tool - Mechanics of orthogonal cutting - Shear angle and its significance - Chip formation - Cutting tool materials - Tool wear and tool life Machinability - Cutting Fluids - Simple problems. GEAR MANUFACTURING AND SURFACE FINISHING PROCESS Gear manufacturing processes: Extrusion, Stamping, and Powder Metallurgy. Gear Machining: Forming. Gear generating processes - Gear shaping, Gear hobbing. Grinding process, various types of grinding machine, Grinding Wheel - types - Selection of Cutting speed and work speed, dressing and truing. Fine Finishing - Lapping, Buffing, Honing, and Super finishing. MACHINE TOOLS Milling Machine - specification, Types, Types of cutters, operations, Indexing methods simple problems. Shaping, Planning and Slotting Machine - description, Operations, Work and tool holding Devices. Boring machine - Specification, operations, Jig boring machine. Broaching machine - operations, Specification, Types, Tool nomenclature. TEXT BOOKS

Sharma, P.C., A textbook of Production Technology - Vol I and II, S. Chand & Company Ltd., New Delhi, 1996 Rao, P.N., Manufacturing Technology, Vol I & II, Tata McGraw Hill Publishing Co., New Delhi, 1998

REFERENCE BOOKS

Chapman W. A. J., Workshop Technology Vol. I and II, Arnold Publisher, New Delhi, 1998 Hajra Choudhary, S. K. and Hajra Choudhary, A. K., Elements of Manufacturing Technology, Vol II, Media Publishers, Bombay, 1988 Jain. R. K., Production Technology, Khanna Publishers, New Delhi, 1988 Kalpakjian, Manufacturing Engineering and Technology, Addision Wesley Congmen Pvt. Ltd., Singapore, 2000

ME0221PManufacturing Process Laboratory0021 PURPOSE To expose hands-on training to the students on various machines like lathe, Shaper, Slotter, Milling, Gear hobbing and grinding machines.

INSTRUCTIONAL OBJECTIVES

Study of various types of lathe operations To Produce flat surface and contour shapes on the given component To know the various methods of making gears To get an idea for making good quality products with good surface finish Application oriented mini projects

LIST OF EXPERIMENTS

Introduction - lathe machine, plain turning, Step turning & grooving (Including lathe mechanisms, simple problems) Taper turning - compound rest/offset method & Drilling using lathe (Including Drilling feed mechanism, Twist drill nomenclature, and Different types of taper turning operations) External threading - Single start (Including Thread cutting mechanism - simple problems) Eccentric turning - Single axis Shaping - V - Block (Including Shaper quick return mechanism) Grinding - Cylindrical /Surface/Tool & cutter Slotting - Keyways (Including Broaching tool nomenclature and Slotter mechanism) Milling - Polygon /Spur gear (Including Milling mechanism, simple problems) Gear hobbing - Helical gear Drilling, reaming, counter boring Planning/Capstan lathe/Burnishing process (Planner Mechanism, Description of capstan and turret lathe) Mini Project work - Application oriented products using above experiments

Note: The following topics also should be covered during this practical course. Super finishing, Metal spraying, Galvanizing, Electroplating, Anodizing. Introduction to non traditional machining process. INSTRUCTIONAL OBJECTIVES

Chapman W. A. J., Workshop Technology Vol. I and II, Arnold Publisher, 1996 Hajra Choudhary, S. K. and Hajra Choudhary, A. K., Elements of Manufacturing Technology Vol II, Media Publishers, 1986 Laboratory Manual