Professional Documents
Culture Documents
IN
HYDROCARBON INDUSRTY
Why Safety
• To enhance productivity
Practices)
• Dupont PSM
• MOBIL SMS
• ICI Standards
Elements of S, H & E Management
Systems ( Indian Oil)
2. Employee Participation
9. Environment Management
11. Training
• Process Chemicals
• Process Technology
• Process Equipment
3. Process Safety Information - Contd.
• Process Chemicals
• Process Technology
• Process chemistry
• P&ID
3. Process Safety Information - Contd.
• Process Equipment
• Materials of construction
• Design Specifications
• Electrical classification
4. Risk Analysis and Management
Risk Analysis - Major components
• Hazard Identification
• Cause-consequence Analysis
• Hazard & Operability Studies (HAZOP)
• Quantitative Risk Analysis
• Safety Audit Studies
• Individual and Societal Risk Assessment
• Risk Contour Mapping
4. Risk Analysis and Management - Contd.
• Appropriate review of risk once in three
years for existing plants based on
→ Internal/external safety audits
→ HAZOP Study
→ Previous risk assessment
→ Regulatory compliance
→ Accident Investigation Reports
• Risk Analysis and assessment of new
projects
• Utilisation of risk analysis study
→ Compare the estimate against acceptance criteria
(Govt. of India is yet to stipulate. The Netherlands or
UK criteria is used)
→ Implement risk reduction measures based on
recommendations
→ Development of Emergency Management Plans
5. Reliability of Critical System and Devices
• Requirements
• Major requirements
→ Pre-employment medical examination
→ Periodical medical examination - target organs
→ Biological monitoring
→ Well person screening of employees above 40 years
→ Thorough examination of food handlers - skin infection,
chest infestation, worm infestations
→ Sound level monitoring in high noise areas - once in 6
months
→ Checking and surveillance of First Aid boxes
→ Provision of safe drinking water
→ Proper disposal of Bio-medical waste
→ Auditing - once in 2 years
9. Environment Management
• Compliance of statutory requirements
• Identify sources of water pollution. Reduce
generation of waste water and recycle
• Identify sources of atmospheric pollution.
Reduce generation
• Adopt cleaner technology
• Safe disposal of hazardous wastes
• Waste water treatment - compliance with
MINAS
• Ambient air quality monitoring
9. Environment Management - Contd.
• Skill of trainers
• Training effectiveness
• Change of assignment/retraining
• Certification
12. Contractors and Business Associates
• Constitute large proportion of work-force
• Engaged in construction, repair and
maintenance jobs in hazardous areas
• Evaluation of S, H&E Performance of
Contractors
• Trained for safe operation
• Personal Protective Equipment (PPE)
• Information about potential fire, explosion and
toxic release hazards
• Contractors are responsible for organising their
work and maintain tools/tackles in such a
manner that risk of accident is minimised.
12. Contractors and Business Associates - Contd.
• Incident reporting
• To ascertain cause, recommend remedial
measures to prevent recurrence and document
lessons learnt
• Investigation by multi disciplinary team
• Implementation of recommendations
• Near-miss situations
• Case studies for in-house training programmes
17. Safety Audit
• To check and affirm System Effectiveness
• To be carried out on structured check list by
Multi Disciplinary Teams
• Internal Audit - Every Year
• External Audit (once in 2/3 years) & Surprise
Audit (once in a year) by OISD
• Pre-commissioning safety audit - internal and
OISD
• Implementation of recommendations
• Review - Unit Head/Divisional Director/Board of
Directors
Statutory Compliance
Though not an element of IOC S, H & E Management
System, compliance of following rules are mandatory:
• The Factories Act, 1987
• The Petroleum Rules, 1976
• The Gas Cylinder Rules, 1981
• The SMPV (U) Amendment Rules, 1999
• The Manufacture, Storage & Import of
Hazardous Chemicals (MSIHC) Rules, 2000
• The EP Act, 1986
• 20 elements
• 650 requirements
• 10 levels
ISRS Elements
• Leadership and administration
• Leadership training
• Planned inspections and maintenance
• Critical task analysis and procedures
• Accident/incident investigation
• Task Observation
• Emergency preparedness
• Rules and work permits
• Accident/incident analysis
• Knowledge and skill training
ISRS Elements
• Personal Protective Equipment
• Health & Hygiene control
• System evaluation
• Engineering and change management
• Personal communications
• Group communications
• General promotion
• Hiring and placement
• Materials and services management
• Off-the-job safety
5 - Star Audit
SAFETY ORGANISATION - 26
TOTAL 4600
Five Star Grading System