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SIZE REDUCTION Equipment
SIZE REDUCTION Equipment
PERALATAN INDUSTRI
Dr. Ir. MEIKA SYAHBANA RUSLI, MSc
INDEX
SIZE REDUCTION
MIXING
SEPARATION
DRYING
HEAT EXCHANGER
SIZE REDUCTION
Corn
Mustard seeds
Beet pulp
Corn cobs
Pepper
Casein
Corn meal
Soy beans
Cereals
Cotton seed
Cheese
Spices
Cocoa cakes
Coconut shells
Feedstuff
Soybean cake
Ginger
Gum acacia
Laktose
Potato flour
Sugar
Corn meal
Soya flours
Coconut shells
Cereal
Fish meal
Gum arabic
Cocoa
Pepper
Soybean
Cotton seed
Potatoes
Corn
Rubber
Cocoa
Sugar
Yeast
Ukuran
umpan (mm)
Rasio
Kapasitas
pengecilan (ton/jam)
Konsumsi
daya (kw)
200-2000
Ukuran
produk
(mm)
25-250
Gyratory
crushers
Jaw
crushers
Cone
crushers
Impact
breakers
Rod mills
100-500
100-700
100-1000
25-100
10-1000
5-200
50-300
5-50
10-1000
20-250
50-300
1-10
40
10-1000
100-2000
5-20
0.5-2
10
20-500
100-4000
Ball mills
1-10
0.01-0.1
100
10-300
50-5000
Hammer
mills
Jet mills
5-30
0.01-0.1
400
0.1-5
1-100
1-10
0.003-0.05 300
0.1-2
2-100
CRUSHERS
Jaw crushers
Jaw crushers
1. Frame
Heavy-duty design
Steel plate welded construction
Welded by CO2 shield arc process
Stress relieved after fabrication
2. Crushing Chamber
Deep crushing chamber
Sharp nip angle ensures high crushing
3. Swing Jaw & Main Bearing Housings
Allows removal from frame as an integral sub assembly
Permits onsite substitution of a changeover unit in the event of bearing damage
Swing Jaw is a robust steel casting w
4. Flywheel
Balances inertia
Promotes smooth operation
5. Eccentric Shaft
Forged from hardened and tempered chrome molybdenum steel
Particularly large diameters to suit heavy -duty application
6. Bearings
Fag or SKF heavy -duty selfaligning double row bearings on swing jaw and main frame
Bath oil lubrication ensures positive lubrication
Bearing life in excess of 8 years under typical quarry applications
7. Hydraulic Cylinder
Allows easy adjustment of discharge setting by moving toggle block to the desired setting
8. Shim
Allows easy adjustment of closed side setting
9. Toggle Block
10. Tension Rod with Spring
11. Toggle Seat
Allows smooth toggle plate stroke
12. Toggle Plates
Designed to shear protecting crusher components if noncrushable object is introduced to
crusher (i.e. Steel)
13. Check Plates
Manganese steel castings allow easy replacement 14. Jaw Plates
High manganese steel castings can be reversed allowing extended life
Wedge \ lug system allows easy replacement
APPLICATIONS
ADVANTAGES:
PRIMARY CRUSHING:
Mining
Aggregate
Demolition
Industrial
Construction
Environmental
Jaw crushers
CHETAK JAW Crushers are designed
for primary crushing of even hardest
rock. Constructed with heavy ribbed
M.S. plates, with strong and thick
welding joints. Accurately machined &
aligned, string bearing housings , very
thick, hard and tough adjustable
toggle plate, Heat treated, hardened
alloy steel main shaft, proper
lubrication system, high manganese
steel jaw plates, hard facced side
plates, impart a long life to the
machine. Spring loaded safety tiebar
protects Jaw stock against
overloading.
Jaw crushers
Jaw crushers.
Size of Crusher
Inches
m.m.
Max.
Feed
JP - 0804
8" X 4"
200 X 100
3"
280
JP - 1006
10" X 6 "
250 X 150
5"
10
280
JP - 1207
12" X 7"
300 X 175
6"
15
325
JP - 1609
16" X 9"
400 X 225
8"
25
325
JP - 2010
20" X 10"
500 X 250
9"
30
325
JP - 3009
30" X 09"
750 X 225
8"
30
325
JP - 3015
30" X 15"
750 X 375
14"
40
325
JP - 3608
36" X 08"
900 X 200
7"
45
300
JP - 3620
36" X 20"
900 X 500
16"
60
300
Model
H.P.
RPM
CRUSHERS
Gyratory crushers
The Fuller-Traylor gyratory crusher is the
workhorse of the crushing world and each
gyratory crusher is custom designed to suit
specific application requirements. The
Fuller-Traylor primary gyratory crushers
feature throughputs to 12,000 TPH with
installed powers to 1,200 HP. Some of the
advantages of the Fuller-Traylor primary
gyratory crusher include the following:
Gyratory crushers
CRUSHERS
Crushing roll
Ideal for reducing hard materials, the
Rockmaster Single Roll Crusher is of
extremely heavy-duty construction. Its
rugged design allows continuous
service even in the most severe
crushing application. Believed
to be one of the world's strongest duty
single roll crushers, the Rockmaster
traditionally provides years of service
with minimum maintenance. The
Rockmaster Crusher is the ultimate
refinement of strength and
design, an outgrowth of the original
single roll crusher designed and first
manufactured in 1894 by McLanahan.
ROCKMASTER
Crushing roll
Applications
Primary reduction of very hard rock, ore, mine refuse, and R.O.M. coal with
refuse. Ideal for slabby feeds and wet sticky material.
Capacities shown in Tons per Hour
Crushing roll
GRINDERS
Hammer mills
Digunakan untuk pembuatan
tepung, makanan ternak,
penggiling
minyak,
tanaman obat - obatan
untuk penggilingan produk
kering yang rapuh dan semi
rapuh, seperti gelatin,
sekam/dedak, gelas kering,
macaroni dan sebagainya.
Hammer mills..
Hammer mills.
PRINSIP OPERASI:
Secara umum umpan mengalir
menuju unit penggilingan.
Produk dipukul-pukul dengan
menggunakan martil khusus
yang bergabung dengan beater
rotor dimana akan memperkecil
ukuran partikel sampai dengan
ukuran yang diinginkan.
Ukurannya bisa mencapai 0.8
mm sampai 20 mm.
KEISTIMEWAAN:
- Terbuat dari baja.
- Kapasitasnya besar.
- Mudah dan cepat dalam
pemasangan saringan dan
martil.
- Penyerap dari karet dapat
mengurangi vibrasi sampai
minimum
- Magnet dapat dipindahkan ke
feed hopper.
Hammer mills
TIPE
DIMENSI cm
KAPASI
TAS
T/H
KEKUA
TAN.
KW
TD 1
57
42
91
135
76
15/28
22/35
22
TD 2
80
54
115
175
100
18/38
30/57
55
TD 3
80
72
115
206
706
18/58
50/60
10
75
TD 4
80
81
134
220
120
18/68
60/70
15
110
KAPASI
TAS
KEKUA
TAN
KW.
TIPE
DIMENSI cm
A
TD 5
205
136
156
84
30/40
40/60
19
10
90-100
TD 6
220
136
156
84
30/50
50/60
19
15
100-132
TD 7
235
163
156
84
30/60
60/60
19
20
1101600
SPECIFICATIONS - SCHUTTE
HOGERIZER Model FG-Z
Upper Unit:
Schutte Series HZF Wood Waste
Grinder with Coarse Grate.
Horsepower: 75-200 at 3600 RPM
Lower Unit:
Schutte Series 13 Wood Waste
Grinder with Fine Screen.
Horsepower: 150-300 at 3600 RPM
GRINDERS..
Bowl mills
Bow mills
Grinding mills use one , two or all three of the basic principles of particle size
reduction namely impact, attrition and crushing. With respect to speed these
machines may be classified as low speed, medium speed and high speed. The
characteristics of commonly used pulverizes are shown in the table below
Speed
Low
10 to 20 RPM
Medium
40 to 70 RPM
High
900 TO 1000 RPM
Type
Impact or Hammer
Mill
Predominant
Principle
Attrition
Crushing
Impact
Bow mills
GRINDERS.
Attrition mills
Attrition Mills
48 and 60
The most vital component
in processing cellulose,
this mill produces the most
consistent low-density
product while using the
largest feedstock and a
minimum amount of
horsepower. These mills
continually outperform the
competition in output
consistency, plate life, and
fiber length.
Attrition mills
Specifications:
RRS-48
RRS-60
100
100
Width (in)
64
76
Height (in)
62 3/4
75
48
60
Max Input HP
250
400
Nominal HP
200
250
11,500
17,500
6,500
9,000
Attrition Mill
INTRODUCTION
The Centrifugal Impact Mill gives controlled particle
sizes down to -200 mesh and is used primarily for
friable materials. Available in #304 stainless steel,
sanitary, abrasive resistant and standard carbon steel
design.
Designed to process both friable and non-friable
Material.
Rotating single or double disc powered runner mill for
precise fine grinding applications.
Shaft mounted grinding plates: adjustable constant
spring-pressure assures product uniformity, marrow
spectrum particle size to 200 mesh.
Typical applications: wood flour, chemicals, plastics,
feather curling, fertilizers, pharmaceuticals, powder
metals, de-germinating, corn grinding.
Pin Mill
Pin Mill
INTRODUCTION
Shown here (right) is the Munson CIM-18-SS. The Centrifugal Impact
Mill gives controlled particle sizes down to -200 mesh and is used
primarily for friable materials. Available in #304 stainless steel,
sanitary, abrasive resistant and standard carbon steel design.
Disc Attrition Mills are also available for fine grinding applications of
more fiberous materials down to -100 mesh in size.
Rotating impactor pin/disc assembly for fine and ultra fine particle
reduction, declumping applications @ slower speeds.
Design efficiency produces high throughput rates per horsepower
requirements.
Available in 15-100 horsepower drives via multiple V-belt and shave
arrangement, direct drive, C-Faced motors.
Typical applications: chemicals, foods, resins, powdered metals,
spices, sugars and grains, clays,
GRINDERS.
Ball mills
Ball mills are used primary for single stage fine grinding, regrinding, and as the
second stage in two stage grinding circuits.
Metso overflow ball mill sizes range from 5
ft. x 8 ft. with 75 HP to 26 ft. x 41 ft. with
20,000 HP.
Normal feed size to a Metso Minerals ball
mill is 80% passing 1/4" (6mm or finer) for
hard ores and 80% passing 1" (25mm or
finer) for soft ores.
Product size is typically 35 mesh or finer.
Application
A ball mill grinds ores and other materials
to a typical
product size of 35 mesh or finer.
GRINDERS.
Conical ball mills
Metso Minerals conical ball mills are most efficient when the maximum
feed size is less than 2" and iron contamination is not a factor.
These mills are sized from 2HP to
450HP for wet grinding and from 2HP
to 500HP for dry grinding.
Particles of different sizes and
densities, when revolved in a cone will
classify themselves with the largest
pieces at the point of the greatest
diameter.
The shape of the conical ball mill
provides a classifying action within the
mill resulting in increased efficiency and
lower power consumption
ULTRAFINE GRINDERS
SPECIFICATIONS - SCHUTTE
HOGERIZER Model FG (Fine Grind)
Upper Unit:
Schutte Series 13 Wood Waste Grinder
with Coarse Screen.
Horsepower: 50-200 at 3600 RPM
Lower Unit:
Schutte Series 13 Wood Waste Grinder
with Fine Screen.
Horsepower: 150-300 at 3600 RPM
CUTTING MACHINES
Rotary knife cutters
For Producing:
- Rice,
- Corn,
- Peppers,
- Soybeans,
- Anchovies,
-Peanut Hulls,
- Ginseng Root,
- Expelled Cotton Seed
- Orange and Lemon Peels, and as
a first break system in a Corn
Milling Plant.
Spesifications:
- Eight rotating knives operate with two stationary knives. All knives are adjustable
to accommodate a specific product.
- ndustrial construction is provided for continuous operation. Machine's case is built
with 1/2 inch plate steel.
- Main bearings are 2 7/16". Type E double row roller.
- Rotor shaft is also 2 7/26" and is built with cold rolled steel.
- Width of cutter at point material enters is 24 inches.
- Size of cutter's screen 24 7/8" by 35 1/2". With 2600 of screen surface.
- Complete V-belt drive and motor base is provided as standard equipment.
CUTTING MACHINES
Dicers
Dicer (Urschel model GA) (GAmodel)
Dicers
Applications
Versatile three-dimensional cutter capable of producing
uniform dices, straight french fry strips, and slices from a
variety of soft ripe fruits and brittle root vegetables including
peaches, pears, potatoes, lettuce, cucumbers, and carrots.
Features continuous operation for uninterrupted production
and simplified design for easy cleanup and maintenance.
Types of Cuts
Slices, strip cuts, or dices can be produced by using the
required cutting spindles and adjusting the slice thickness:
Dicers
Slice thickness
1/8 to 3/4" (3.2 to 19 mm)
Crosscut Knife Cuts
9/32" (7.1 mm)
3/8" (9.5 mm)
7/16" (11 mm)
1/2" (13 mm)
5/8" (16 mm)
3/4" (19 mm)
7/8" (22 mm)
Dicers
RESULT
Dicers
Model
Feed
Opening
Typical
Horsepower
Mill Speed
(Maximum Rotor
RPM)
B-8
8"
71/2 - 25
4,000
B-12
12"
20 - 50
3,500
B-16
16"
25 - 60
3,500
B-20
20"
30 -75
3,500
B-25
25"
30 - 100
3,200
Cutter
(Urschel Model 30)
(model30)
CUTTING MACHINES
Rotary cutters
TERIMA KASIH