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03 ID FD Logic System
03 ID FD Logic System
SYSTEM
December 14,
PMI Revision 00
PURGE PERMISSIVES
All HFO nozzle valves closed
All pulverisers OFF
All feeders OFF
No MFT condition present
All scanners senses no flame
All Auxiliary Air dampers modulating
TO
FSSS
December 14,
PMI Revision 00
December 14,
PMI Revision 00
MFT
RELAY
Arming:
Always armed
Logic:
Both ID Fans OFF Contact sensed by MFT panels
Purpose:
Anticipatory protection to prevent furnace pressurization
December 14,
PMI Revision 00
Arming:
Always armed
Logic:
Both FD Fans OFF Contact sensed by MFT panels
Purpose :
Anticipatory protection to prevent reducing firing condition
December 14,
PMI Revision 00
Arming:
Any HFO/LFO nozzle valve NOT closed
Logic:
All LFO cut off AND All HFO cut off AND All Feeders OFF
Initiation of a mandatory purge cycle to restore furnace
Purpose:
Backup protection to trip remaining equipment (eg. PA Fans)
0 sec INSTANT.
Protection Check:
Keep oil manual isolating valves in any one elevation any one corner (done by OPN), simulate status of
manual valve (done by C&I), then give sequence start command to that corner
December 14,
PMI Revision 00
4. FLAME FAILURE
Arming:
Any Feeder Proven for 2 sec
Logic:
All Elevations A to K voted NO Flame
OR
December 14,
PMI Revision 00
Arming:
Always armed
Logic:
2 out of 3 pressure switches sense furnace pressure very high > +150 mmwc
Purpose:
To stop fuel firing under explosive tendency of furnace
Prevent furnace structural distortion
Protection Delay :
0 sec INSTANT.
Protection Check:
PMI Revision 00
Arming:
Always armed
Logic:
-175 mmwc
Purpose:
To stop fuel firing under implosive tendency of furnace
Prevent furnace structural distortion
Protection Delay:
0 sec INSTANT.
Protection Check:
Simulate from protection instrument, or by actual
depressurization if agreed by Operation Head.
December 14,
PMI Revision 00
10
Arming:
Logic:
Always armed
2 out of 3 logic derived from hydrastep-left-1, hydrastep-right-1 and drum level transmitter > 250 mm
Purpose:
Protection Delay:
10 sec.
Protection Check:
Actual (increase feed water flow slowly until level
reaches trip limit).
December 14,
PMI Revision 00
11
Arming:
Always armed
Logic:
2 out of 3 logic derived from hydrastep-left-2, hydrastep-right-2 and drum level transmitter < -375 mm
Purpose:
To prevent waterwall tubes starvation
To prevent BCW pumps starvation
Protection Delay:
5 sec.
Protection Check:
Actual (decrease feed water flow slowly until level
reaches trip limit).
December 14,
PMI Revision 00
12
Arming:
Always armed
Logic:
Purpose:
Anticipatory protection for Drum Level Very Low
December 14,
PMI Revision 00
13
Arming:
Always armed
Logic:
Both Secondary Air Heaters: electric motor OFF AND air motor OFF
Purpose:
Preventing poor furnace combustion due to low secondary air temperature
December 14,
PMI Revision 00
14
Arming:
Boiler ON
Logic :
All BCW OFF (OR) 2/3 running BCW DP < 0.68 ksc
Purpose:
Preventing damage to waterwall tubes due to insufficient cooling flow/circulation
Protection Check:
Equalizing DP transmitters to simulate DP low.
December 14,
PMI Revision 00
15
December 14,
PMI Revision 00
16
Arming:
Always armed
Logic:
Total Air Flow (Primary Air + Secondary Air) < 30% of full load air flow (30% of 1800 Tph = 540
Tph)
Purpose:
Ensuring absolute minimum required quantity of air flow even during startup
Protection Delay :
0 sec - INSTANT.
Protection Check :
Actual.
December 14,
PMI Revision 00
17
December 14,
PMI Revision 00
18
Arming:
Logic:
Generator Circuit Breaker Open AND (HP bypass OR LP bypass Fail to Open)
OR
Reheater Inlet (HP) OR Outlet Path (IP/LP) Blocked
Purpose:
Ensuring absolute minimum required quantity of air flow even during startup
Protection Delay:
10 sec.
Protection Check:
Actual.
December 14,
PMI Revision 00
19
December 14,
PMI Revision 00
20
December 14,
PMI Revision 00
21
Arming :
Always armed
Logic:
If 24V supply to any 2 MFT panels is lost, it will initiate a hardwired MFT protection through 220V
contactor circuit.
Purpose:
If 24V fails, the processors cannot execute any logic, leading to unsafe condition
Protection Delay :
0 sec INSTANT.
Protection Check :
By 24V breaker simulation in MFT panel.
December 14,
PMI Revision 00
22
Arming:
Always armed
Logic:
If 220V supply to any 2 MFT panels is lost, it will initiate a soft MFT protection through processor
logic.
Purpose:
If 220V fails, backup protection for 24V failure will be unavailable.
Protection Delay:
2 sec.
Protection Check:
By 220V breaker in MFT panel.
December 14,
PMI Revision 00
23
Arming:
Always armed
Logic:
If any 2 MFT processors out of 3 go into failed state, or if any 2 MFT processors go into frozen
output state, it will initiate MFT protection.
Purpose:
This ensures that at least 2 processors are in healthy condition at any point of time when boiler
is in service.
Protection Delay :
0 sec - INSTANT.
Protection Check:
By actually creating frozen output state in processors.
December 14,
PMI Revision 00
24
Always armed
Logic:
If any 2 MFT processors out of 3 stop communicating with the Ethernet network (redundant netA and net-B), they will initiate MFT protection
Purpose:
This ensures that at least 2 processors are communicating properly at any point of time when
boiler is in service.
Protection Delay:
0 sec - INSTANT.
Protection Check:
By actually isolating network connections of the processors.
December 14,
PMI Revision 00
25
Arming:
Always armed
Logic:
Purpose:
This facility allows the operation desk engineer to directly trip the boiler in case of any operational emergency eg. Boiler Tube
Leakage, Furnace excessive Clinkering, HFO oil leakage during startup, turbine related emergencies etc.
Protection Delay :
0 sec - INSTANT.
Protection Check :
By actually operating push buttons/through PC.
December 14,
PMI Revision 00
26
Arming:
Boiler not firing fuel for 5 min (MFT may or may not be reset)
Logic:
If furnace pressure very high > 150 mmwc OR very low < -175 mmwc (AND)
Air Flow > 30% THEN
TRIP all ID Fans and FD Fans
Purpose:
This protection safeguards furnace against furnace pressure very high OR very low when boiler
is NOT firing.
Protection Delay :
Protection Check:
By simulation at source.
December 14,
PMI Revision 00
27
Arming:
Logic:
If any major auxiliary (eg. ID, FD, PA, BFP) trips and standby is not available, unit load is
automatically reduced according to the new capability
Mills are tripped one by one starting from top running mill, at 2 sec delay, until 4 running mills
from bottom remain.
Purpose:
This interlock achieves the fastest possible load reduction, and requires NO intervention of desk
engineer
Protection Delay:
Protection Check:
December 14,
PMI Revision 00
28
December 14,
PMI Revision 00
29
THANK YOU
QUESTIONS ?
December 14,
PMI Revision 00
30
START PERMISSIVES
December 14,
PMI Revision 00
31
TRIPS
(3 min)
December 14,
PMI Revision 00
32
PA FAN
START PERMISSIVES
December 14,
PMI Revision 00
33
TRIPS
Fan bearing temperature very high.
Trip from FSSS (MFT).
Discharge damper fails to open.
December 14,
PMI Revision 00
34
ID FAN
START PERMISSIVES
Hyd. coupling Scoop position minimum.
Inlet guide vane position minimum.
Bearing temperature not high.
Oil temp. and oil level in Hyd. coupling OK.
Lube oil pressure adequate.
Both inlet and outlet dampers closed.
Other ID fan not running or Any FD fan running.
December 14,
PMI Revision 00
35
TRIP CONDITION
Fan/Motor bearing temperature very high.
Lube oil pressure very low.
Post purge furnace pressure Hi/Low from FSSS.
Discharge dampers/ suction damper fail to open
within specified time (3 min.)
Hydraulic coupling bearing temp. very high
Hydraulic coupling oil temp. very high.
December 14,
PMI Revision 00
36
PERMISSIVES
Discharge valve 1 open.
Discharge valve 2 open.
Motor cavity temp. not high.
Pump cavity suction manifold differential
temp. not high.
Motor cooling water flow adequate.
December 14,
PMI Revision 00
37
TRIPS
December 14,
PMI Revision 00
38
December 14,
PMI Revision 00
39
December 14,
PMI Revision 00
40