Professional Documents
Culture Documents
Selection
Metals
Cu-alloys
Ni-alloys
Ti-alloys
PE, PP, PC
Alumina PA (Nylon)
Si-Carbide
Polymers,
Ceramics,
GFRP elastomers
glasses CFRP Butyl rubber
Soda-glass Neoprene
Pyrex Composites
KFRP
Plywood
7
Metallurgy and Materials Engineering Department UI
University of
Continued
Indonesia
Semiconductors
Silicon Transistors and integrated Unique electrical
circuits behavior
8
Metallurgy and Materials Engineering Department UI
2003 Brooks/Cole Publishing / Thomson Learning
University of
Indonesia
Aerospace
Biomedical
Electronic Materials
Energy Technology and Environmental Technology
Magnetic Materials
Photonic or Optical Materials
Smart Materials
Structural Materials
11
Metallurgy and Materials Engineering Department UI
2003 Brooks/Cole Publishing / Thomson Learning
University of
Indonesia
Functional
classification of
materials.
Notice that
metals, plastics,
and ceramics
occur in
different
categories. A
limited number
of examples in
each category is
provided
Temperature
Corrosion
Fatigue
Strain Rate
13
Metallurgy and Materials Engineering Department UI
University of
Indonesia
Figure 1.12
Increasing
temperature normally
reduces the strength
of a material.
Polymers are suitable
only at low
temperatures. Some
composites, special
2003 Brooks/Cole Publishing / Thomson Learning
15
Metallurgy and Materials Engineering Department UI
University of
Indonesia Materials Design and Selection
16
Metallurgy and Materials Engineering Department UI
University of
Material Selection vs Design
Indonesia
Pemilihan material
yang salah:
Failure in service
Terdapat cost yang
tidak perlu
Material yang tepat:
Performance in
service
Menentukan
processing yang
tepat
Metallurgy and Materials Engineering Department UI
Materials vs Process
University of
Indonesia
-Casting
-Metal
-Forging
-Polimer
-Welding
-Keramik
-Machinin
-Komposit g
- Pressing
-Injection
Molding
Process Improvement : 10 20 % Penghematan Production
Cost
Substitusi Materials: 50 60 % Penghematan Production
Metallurgy and Materials Engineering Department UI
Substitusi Aluminium Tuang ke Polimer
University of
Indonesia
Subsitusi Material
Aluminium Nylon 66
Keuntungan :
1. Lebih ringan dengan reject yg kecil
2. Tidak perlu proses machining
3. Bahan bakar lebih efisien
4. Cost produksi tereduksi
1970 46,9% 13,8% 14,3% 6,6% 5,0% 3,0% 3,0% 3,0% 4,4%
1980 45,7% 10,8% 16,0% 5,0% 5,3% 4,2% 2,7% 2,6% 7,7%
1990 42,5% 10,5% 20,8% 7,1% 5,9% 4,8% 2,6% 2,3% 3,5%
2000 34,0% 9,0% 20,0% 14,0% 7,0% 7,5% 3,0% 2,5% 3,0%
2010 25,0% 8,5% 18,0% 20,0% 7,5% 12,0% 3,2% 2,8% 3,0%