202

TECHNOLOGY
VISION

Support The U.S. Chemical Industry

0
AMERICAN CHEMICAL SOCIETY
AMERICAN INSTITUTE OF CHEMICAL ENGINEERS
CHEMICAL MANUFACTURERS ASSOCIATION
COUNCIL FOR CHEMICAL RESEARCH
SYNTHETIC ORGANIC CHEMICAL MANUFACTURERS ASSOCIATION

for
Manufacturing & Operations
and
Vision 2020
 Vision 2020 and Manufacturing & Operations

• Technology Vision 2020: The US Chemical Industry

 U.S. chemical companies must innovate and change to keep competitive in the
global environment.
 An initiative to leverage resources through the collaborative efforts of industry,
government, and academe and focus them on priority targets identified by the
chemical industry.
 Developed in a joint effort by the following associations: ACS, AIChE, CCR,
SOCMA, ACC (CMA), DOE/OIT

• Web Site: http://www.aiche.org/industry/vision2020/index.htm

•AIChE has thrust to increase relevance of offerings to Industry and has

integrated its Vision 2020 activities under the umbrella of “Manufacturing &
Operations”
 Vision 2020 Focus Areas

• New Chemical Science & Engineering

Technology
–Chemical Science
­Chemical Synthesis
­Bioprocesses & Biotechnology

202
TECHNOLOGY
VISION

­Materials Technology
The U.S. Chemical Industry
–Enabling Technologies

0
AMERICAN CHEMICAL SOCIETY
AMERICAN INSTITUTE OF CHEMICAL ENGINEERS
CHEMICAL MANUFACTURERS ASSOCIATION

­Process Science & Engineering Technology(AIChE)

COUNCIL FOR CHEMICAL RESEARCH
SYNTHETIC ORGANIC CHEMICAL MANUFACTURERS ASSOCIATION

­Chemical Measurement
­Computational Technologies
New • Supply Chain Management (AIChE)
• Information Systems
New • Manufacturing & Operations (AIChE)
 Vision 2020 and Manufacturing & Operations

• AIChE Team Members:

Earl Beaver, BRIDGES to Sustainability
George Liebermann, Xerox
Ronald Mack, G D Searle
John Oleson, OCI
Peter Pujado, UOP
Rex Reklaitis, Purdue
Jo Rogers, AIChE
Paul Scheihing, DOE/OIT, Chemicals Team Leader
Steve Weiner, PNNL & LCC Chair
 Vision 2020 and Manufacturing & Operations

• This afternoon’s agenda:

• AIChE and Vision 2020 and Manufacturing and Operations - Jo
•A Retrospective of Vision 2020 and a View of the Future - Earl
• Chemical Industry Operations - John
• Wrap-up - Jo

Please join us after the presentations for refreshments and an

opportunity to chat with team members
 202
TECHNOLOGY
VISION

Support The U.S. Chemical Industry

0
AMERICAN CHEMICAL SOCIETY
AMERICAN INSTITUTE OF CHEMICAL ENGINEERS
CHEMICAL MANUFACTURERS ASSOCIATION
COUNCIL FOR CHEMICAL RESEARCH
SYNTHETIC ORGANIC CHEMICAL MANUFACTURERS ASSOCIATION

for
Manufacturing & Operations
and
Vision 2020
 WORKSHOPS & ROADMAPS

• In support of Process Science and Engineering Technology:

• Separations
Membranes, Adsorption, Separative Reactors(1998)
 Distillation, Extraction, Crystallization(1998)
 Bioprocessing(1999)
 Ion Exchange & Dilute Solutions(1999)

• Reaction Engineering(1999)

• Vision 2020 Next Steps (2000)

 PUBLICATIONS
• In support of Process Science and Engineering Technology:
 Vision 2020: 2000 Separations Roadmap(1998, 2000)
 on AIChE web as pdf file
 Emerging Separation and Separative Reaction Technologies(1999)
 available through AIChE, Amazon.com & Barnes & Noble.com
 Vision 2020: Reaction Engineering Roadmap (2001)
 will be published in Q1, 2001 and available as pdf file on AIChE web

• In support of Manufacturing and Operations:

 Total Cost Assessment Methodology (2000)
 available through AIChE as hard-copy and spreadsheet version; methodology
 on AIChE web as pdf file
 Pollution Prevention: Methodology, Technologies and Practices (1999)
 Baseline Sustainability Metrics for Industry
 metrics and interim reports available through AIChE’s web site
 Numerous CCPS publications
 CWRT Publications
 PROJECTS

• In support of Manufacturing and Operations:

 A Methodology for Combining the Principles of Inherent Safety and Pollution
Prevention and Green Chemistry in the Design of Manufacturing Processes
 Benchmark Metrics for Industry
 Process Safety Incident Database (CCPS)
 Plant Equipment Reliability Database (CCPS)
 ProSmart: Continuous Measurement of Process Safety Management (CCPS)
 TRAINING & CONTINUING EDUCATION
In support of Manufacturing and Operations:
 Plant Design & Construction (13 courses)
 Plant Operations (6 courses)
 Environmental Protection (4 courses)
 Process Safety (22 courses)
 Management of Change (CCPS)

COMMUNICATING THE MESSAGE

In support of AIChE role in Vision 2020:
• Washington Forum: The Future of the Chemical Industry Technology Vision 2020,
Chicago Annual Meeting, Nov. 13, 1996
• Reception and Briefing at Spring 1998 AIChE Meeting (New Orleans, LA)
• Reception and Briefing at Fall 1999 AIChE Meeting (Dallas, TX) on Manufacturing and
Operations Technologies
• Vision 2020 talks at AIChE local sections
• Web Site
The path forward for AIChE in support of Vision
2020 Manufacturing and Operations...
Operations

Operational Excellence
Program
Operational Excellence - Responding to Vision 2020

• Support the development of technologies and tools to help industry’s

needs for flexible, energy efficient, safe and environmentally-sound
(i.e. more sustainable) manufacturing facilities.

• A resource for tools and information to help technical professionals (AIChE

members and potential members) who develop, design and operate facilities
and those charged with the continuous improvement of processes.

• Support industry’s goals for operational excellence

 Potential AIChE’s OE Activities
• Tools and Metrics for Sustainable Industry: Improving operational
excellence (energy savings and integration, fuel efficiency,
productivity, reliability, supply chain improvement, waste
minimization) and safety(inherently safer manufacturing); baseline
metrics for industry; practical targets for energy and material
intensities.
• “Best Practice” Tools, Information Resources and Training
Programs for ChE’s in Industry and Plant Operators: AIChE/ITA
products and services packaged and disseminated through AIChE (call
center, website, continuing education courses, topical conferences and
workshops at AIChE meetings).
• Knowledge Advancement: Raise awareness of emerging
technologies supporting Vision 2020 through Chemical Engineering
Technology Operating Council, Programming and other OC’s as
appropriate.

Priority Topics Identified by AIChE Vision 2020 Team at June 7th 1999 Meeting
 Leveraging AIChE’s Operational
Excellence through Partnerships

Supporting the U.S. Chemical industry’s Technology Vision 2020 in partnership

with the Department of Energy’s Industries of the Future initiative
DOE/OIT - Industries of the Future

Chemicals, Petroleum Refining, Forest Products,

Glass, Metal Casting, Steel, Mining &
Agriculture

DOE/OIT Portfolio:
- BestPractices tools, software, case studies,
information and training curriculum
- IOF emerging technologies
- DOE market studies: motor, steam and
CHP systems
- DOE technology assessments: pinch
studies, industrial heat pumping,
combustion technologies, etc.
AIChE’s OE Partnership Concept and Relationships
Strategic Direction by Vision 2020
Teams
The Customers • AIChE Vision 2020 and M&O
• Industries employing ChE’s Team
• AIChE members (50K) • Chemical Industry
•AIChE’s ITA sponsors Steering Group
• DOE/IOF plants and companies

AIChE’s Operational
Excellence Program

Support Support & Coordination

DOE/OIT AIChE Staff and ITAs
• IOF teams Other Future Partners • Meetings; Topical Conferences
• IOF BestPractices, etc. • Continuing Education
• Plant Outreach • Chemical Engineering Progress
• Project Support • ITA activities (CWRT, CCPS, DIPPR)
 Benefits
Benefits to AIChE:
• Added-value to AIChE’s Industry membership; more tools and products to
offer members in industry
• New program content for membership at National meetings and local
sections

…….Plus Support from DOE:

• Cost-share with Industry retired industry executive expenses.
• Cost-share with Industry on specific projects guided by AIChE’s OE
Partnership.

Benefits to Vision 2020:

• Filling a void by beginning to implement parts of the Manufacturing and
Operations element of Vision 2020
• Clear and expanded role for AIChE in industrial relevance