INDUSTRIAL TRAINING PRESENTATION

ON

LUCKNOW
JUNE 7 TO JULY 6 2018

TAP KARAN SINGH

SRMGPC ,LUCKNOW
 HISTORY OF HAL
 HAL was founded in December 23rd ,1940.
 The founder of HAL was Seth Walchand Hirachand at
Bangalore.
 In December 1945,the company was placed under the
administration control of ministry of industry and
supply.
 Accessories division of HAL was established in 1964.
 During 1973,a design wings was setup at Lucknow for
design and development of accessories such as
Hydroloics System, fuel control,altarnators,static
inverters etc.
 INTRODUCTION

 Hindustan Aeronautics Limited (HAL) is an Indian

state-owned aerospace and defence company
headquartered in Bangalore, India.
 It is governed under the management of the Indian
Ministry of Defence.
 The government-owned corporation is primarily involved
in the operations of the aerospace and is currently involved
in the following;
 design
 fabrication and
 assembly of aircraft, jet engines, helicopters and their spare
parts
 Service Of Hal

AIRCRAFT STRUCTURE
Forces of flight
 MAIN PART OF AIRCRAFTS
 Power Plant (Engine)
 Fuselage
 Wing
 Empennage
 Landing gear
ENGINE
 An aircraft engine is the component of the propulsion
system for an aircraft that generates mechanical
power. Aircraft engines are almost always either
lightweight piston engines or gas turbines.
 WINGS
 High-wing
 Mid-wing
 Low-wing
 Monoplanes one set of wings
 Biplanes – two set of wings

 FUSELAGE
 The fuselage is an aircraft's main body section. It
holds crew, passengers ,and cargo.
 EMPENNAGE
 The empennage also known as the tail or tail assembly,
of most aircraft gives stability to the aircraft, in a
similar way to the feathers on an arrow.
 Landing Gear:- Landing gear is the undercarriage of
an aircraft or spacecraft, and is used in both takeoff
and landing.
AIR FLOW OVER AN AEROFOIL INCLINED AT A
SMALL ANGLE
 FACTORIES AT HAL (LUCKNOW DIVISION)

 Based on technologies, the division is organized into 3

factories:-
 1. Mechanical factory
 2. Fuel Factory
 3. Instrument Factory
 Besides these three Factory Complexes there are sukhoi
factory where the overhaul and assembly of sukhoi parts
are done, a well-defined lab consisting of non-destructive
testing lab, physics lab and chemical lab for testing of
different avionics part. The sukhoi wing also contains its
own developed fuel and instrument and engine factory.
 Instrument Factory
 This factory deals with the testing and assembly of
electronics instruments used in aircraft e.g. Alternator,
Gyro-magnetic compass , black box etc. This
INSTRUMENT FACTORY is further divided into four
units which are as follows:
 CLEAN ROOMS
 ASSEMBLY AND TEST SHOP 2 & 3
 ELECTRO ROTATING MACHINES
 GROUND LAND NAVIGATION SYSTEM SHOP
(G.L.N.S Shop)
 Clean room
In Clean room those subunits are assembled and tested that
are sensitive to dust, temperature and humidity. All these
parameters are kept under control because these can have
adverse effect on their functional efficiency.
 Assembly and test shop 2 & 3
The major products of H.A.L. are fighter aircrafts. An
aircraft comprises of many small units or accessories, which
play significant role in their successful flight. any fault, may
lead to an harmful end. Here comes the role of assembly
and test unit .it forms an integral part of any manufacturing
unit. The main instrument were compass system, flight data
recorder, gyro magnetic compass, fuel gauging
system, temperature indicator.
 Electromagnetic rotating shop (E.R.M)
In the E.R.M department of the instrument factory the
assembly and testing of the dc Starter Generators, AC
Generator system, Constant speed alternator ,Regulators,
Inverter. These products are basically those products which
takes the principle of the electromagnetic rotating which
can be elaborated as follows i.e., electrical energy is
converted into mechanical energy or vice versa. These
products are jaguar, alternator etc.
 Ground land navigation system shop (G.L.N.S)
As due the different applicability of the gyros therefore
these gyro owns have been placed in the road
transportation system which is used in ground e.g. trucks,
cars. The instrument which uses the property of any type
of gyro and is installed in road transportation system is
known as ground land navigation system.
 Gyroscope
 A gyroscope is a device for measuring or maintaining
orientation, based onthe principles of momentum.
The device is a spinning wheel or disk whose axle is
free to take any orientation. This orientation changes
much less in response to a given external torque than
it would without the large angular momentum
associated with the gyroscope's high rate of spin. Since
external torque is minimized by mounting the device
in gimbals.
Gyroscope
 Alternator
 Alternator is the main AC source of an aircraft. It
generates 115 V, 1 or 3 phase, and 400 Hz signal.
 It converts mechnical energy into AC electrical energy.
 It consists of main 3 parts:
 Stator
 Rotor
 Excitor
 STATIC INVERTER
 Static Inverter is as emergency AC power supply when
both the alternator fail to supply AC power. It also
provides built in protections against output over
voltage, over frequency, input reverse polarity & output
short circuit protections.
 FUEL CONTENT GAUGING PROBES

 FCG probes works on the principle of capacitance variation w.r.t fuel

height.
 Two concentric precision aluminum alloy tubes insulated from each
other form capacitance plates.
 When the plates are not immersed in fuel, the dielectric constant of air
being lowest, the probe exhibits low capacitance.
 When the probe is wholly or partially immersed in fuel, air is replaced
by fuel. This increases probe capacitance proportional to its length
immersed in fuel.
 For Gauging sensing capacitance is converted into time period by a
stable oscillator circuit.
GAUGING PROBES