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PETE 411

Well Drilling

Lesson 36
Torque and Drag Calculations

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Torque and Drag Calculations

 Friction
 Logging
 Hook Load
 Lateral Load
 Torque Requirements
 Examples

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Assignments:

PETE 411 Design Project


due December 9, 2002, 5 p.m.

HW#18 Due Friday, Dec. 6

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Friction - Stationary

• Horizontal surface N
• No motion
• No applied force

S Fy = 0
N=W
W

N= Normal force = lateral load = contact force = reaction force


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Sliding Motion
N
• Horizontal surface
• Velocity, V > 0
N F
• V = constant
• Force along surface
W
N=W
F=N=W
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Frictionless, Inclined, Straight Wellbore:

1. Consider
a section
of pipe
in the
wellbore.

In the absence of FRICTION the forces acting on the


pipe are buoyed weight, axial tension and the reaction
force, N, normal to the wellbore.
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Frictionless, Inclined, Straight Wellbore:

F  0 along wellbore : T  W cos I (1)

F  0  ar to wellbore : N  W sin I (2)

These equations are used for ROTATING pipe.

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Effect of Friction (no doglegs):

2. Consider Effect of Friction ( no doglegs):

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Effect of Friction (no doglegs):

Frictional Force, F = N = W sin I

where 0 <  < 1 ( is the coeff. of friction)


usually 0.15 <  < 0.4 in the wellbore

(a) Lowering: Friction opposes motion, so

T  W cos I  Ff

T  W cos I  W sin I (3)


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Effect of Friction (no doglegs):

(b) Raising: Friction still opposes motion,

so T  W cos I  Ff

T  W cos I  W sin I (4)

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Problem 1

What is the maximum hole angle (inclination


angle) that can be logged
without the aid of drillpipe, coiled tubing or
other tubulars?
(assume  =0.4)

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Solution

From Equation (3) above,


T  W cos I  W sin I (3)

When pipe is barely sliding down the wellbore,


T  0

 0  W cos I  0.4W sin I


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Solution

 cot I  0.4 or tan I  2.5

I  68.2 

This is the maximum hole angle


(inclination) that can be logged
without the aid of tubulars.

Note:   cot I
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Problem 2

Consider a well with a long horizontal section. An


8,000-ft long string of 7” OD csg. is in the hole.
Buoyed weight of pipe = 30 lbs/ft.  = 0.3

(a) What force will it take to move this pipe


along the horizontal section of the wellbore?

(b) What torque will it take to rotate this pipe?

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Problem 2 - Solution - Force
(a) What force will it take to move this pipe along
the horizontal section of the wellbore?
N
F=? F=0

W
N = W = 30 lb/ft * 8,000 ft = 240,000 lb
F = N = 0.3 * 240,000 lb = 72,000 lb

Force to move pipe, F = 72,000 lbf


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Problem 2 - Solution - Force

(b) What torque will it take to rotate this pipe?


As an approximation, let us
assume that the pipe lies on T

the bottom of the wellbore.


d/2
Then, as before, F
N = W = 30 lb/ft * 8,000 ft = 240,000 lbf
Torque = F*d/2 = Nd/2 = 0.3 * 240,000 lbf * 7/(2 * 12) ft

Torque to rotate pipe, T = 21,000 ft-lbf


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Problem 2 - Equations -
Horizontal
N=W
F = N T=F*s
( s=d/24 )

Force to move pipe, F = W = 72,000 lbf

Torque, T = Wd/(24 ) = 21,000 ft-lbf


An approximate equation, with W in lbf and d in inches
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Horizontal - Torque

A more accurate equation for torque in a horizontal


wellbore may be obtained by taking into consideration
the fact that a rotating pipe will ride up the side of the
wellbore to some angle f.

Taking moments about the point P: T F


Torque, T = W * (d/2) sin f in-lbf
d/2 f
o
Where f = atan  = atan 0.3 = 16.70 P

T = 240,000 * 7/24 * 0.2873 = 20,111 ft-lbf W


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Problem 3
A well with a measured depth of 10,000 ft. may be
approximated as being perfectly vertical to the kick-off
point at 2,000 ft. A string of 7” OD csg. is in the hole;
total length is 10,000 ft. The 8,000-ft segment is inclined at
60 deg. Buoyed weight of pipe = 30 lbs/ft.  = 0.3

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Problem 3

Please determine the following:

(a) Hook load when rotating off bottom


(b) Hook load when RIH
(c) Hook load when POH
(d) Torque when rotating off bottom

[ ignore effects of dogleg at 2000 ft.]


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Solution to Problem 3

(a) Hook load when rotating off bottom:

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Solution to Problem 3 - Rotating

HL  HL2000  HL8000
0.5

lb lb 
 30 * 2000 ft  30 * 8000 ft * cos 60 
ft ft
 60,000 lbf  120,000 lbf

HL  180,000 lbf When rotating off bottom.


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Solution to Problem 3 - lowering

2 (b) Hook load when RIH:


The hook load is decreased by friction in the
wellbore.
Ff  N
In the vertical portion,

N  30 * 2000 * sin o0  0
o

Thus, F2000  0
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Solution to Problem 3 - lowering

In the inclined section,

N = 30 * 8,000 * sin 60
= 207,846 lbf

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Solution to Problem 3 - Lowering

Thus, F8000 = N
= 0.3 * 207,846 = 62,352 lbf

HL = We,2000 + We,8000 - F2000 - F8000

= 60,000 + 120,000 - 0 - 62,354

HL = 117,646 lbf while RIH

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Solution to Problem 3 - Raising

2(c) Hood Load when POH:

HL = We,2000 + We,8000 + F2000 + F8000

= 60,000 + 120,000 + 0 + 62,354

HL = 242,354 lbf POH

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Solution to Problem 3 - Summary

ROT
RIH
2,000
POH
MD
ft

10,000
0 60,000 120,000 180,000 240,000
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Solution to Problem 3 - rotating

2(d) Torque when rotating off bottom:


In the Inclined Section:

Torque
N  W sin I
 Force * Arm
F  N
d
 Ff *
2

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Solution to Problem 3 - rotating

(i) As a first approximation, assume the pipe


lies at lowest point of hole:

d d d


Torque  Ff    N   W sin I 
 2  2  2
7 1 
 0.3 * 30 * 8000 * sin 60 *  * 

 2 12 

Torque  18,187 ft - lbf


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Solution to Problem 3 - rotating

(ii) More accurate evaluation:


Note that, in the above figure, forces are not balanced;
there is no force to balance the friction force Ff.

The pipe will tend


to climb up the
side of the
wellbore…as it
rotates

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Solution to Problem 3 - Rotating

Assume “Equilibrium”
at angle f as shown.

F Along Tangent  0  Ff  W sinI sin f


N  W sinI sin f …… (6)

F Perpend . to Tangent  0  N  W sinI cos f


N  W sinI cos f …… (7)
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Solution to Problem 3 - rotating

N W sin I sin f
Solving equations (6) & (7)  
N W sin I cosf
  tan f
1
f  tan (  ) (8)

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Solution to Problem 3 - rotating

(ii) continued
Taking moments about the center of the pipe:
d
T  Ff *
2
Evaluating the problem at hand:

1 1
From Eq. (8), f  tan (  )  tan (0.3)

f  16.70 

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Solution to Problem 3 - rotating

Evaluating the problem at hand:

From Eq. (6), Ff  W sin I sin f

 30 * 8000 * sin60 * sin 16.70


 

Ff  59.724 lbf

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Solution to Problem 3 - rotating

Evaluating the problem at hand:

d
From Eq. (9), T  Ff *
2
7 1 
 59,724 *  * 
 2 12 
Torque  17,420 ft - lbf

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Solution to Problem 3

2 (d) (ii) Alternate Solution:

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Solution to Problem 3

Taking moments about tangent point,

d
T  W sin I sin 
2
7
 30 * 8000 * sin60 * sin 16.70 *
 
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T  17,420 ft - lbf
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Solution to Problem 3

Note that the answers in parts (i) & (ii) differ


by a factor of cos f

(i) T = 18,187
(ii) T = 17,420

cos f = cos 16.70 = 0.9578

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Effect of Doglegs

(1) Dropoff Wellbore   dogleg angle

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Effect of Doglegs

A. Neglecting Axial Friction


(e.g. pipe rotating)
 
F along normal : W sin I  (T  T) sin
2
 T sin
2
N0

 
sinI I+2T
WWsin sT sin  T sin N0
2 2


N  W sin I  2T sin (10)
2
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Effect of Doglegs

A. Neglecting Axial Friction

 
F along tangent : (T  T) cos
2
 W cos I  T cos
2
0


T cos  W cos I
2
 T  W cos I
cos 1 (11)
2
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Effect of Doglegs

B. Including Friction (Dropoff Wellbore)

While pipe is rotating


N  W sin I  2T sin
2 (10)&(11)
T  WcosI

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Effect of Doglegs

B. Including Friction
While lowering pipe (RIH)

 (as above)
N  W sin I  2T sin
2
T  W cos I  N

i.e. T  W cos I   (W sin I  2T sin  ) (12)


2
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Effect of Doglegs

B. Including Friction
While raising pipe (POH)

T  W cos I  N

T  W cos I   (W sin I  2T sin )
2 (13)

d d 
Torque  N     ( W sin I  2T sin )
 2  2 2
(14)
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Effect of Doglegs

(2) Buildup Wellbore   dogleg angle

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Effect of Doglegs

A. Neglecting Friction
(e.g. pipe rotating)

 
F along normal : W sinI  T  T  sin  T sin  N  0
2 2
 
W sin I  2T sin  T sin  N  0
2 2


N  W sin I  2T sin
2
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Effect of Doglegs

A. Neglecting Axial Friction

 
F along tangent : (T  T) cos
2
 W cos I  T cos
2
0


T cos  W cos I
2
 T  W cos I
cos 1 (16)
2
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Effect of Doglegs

B. Including Friction (Buildup Wellbore)


When pipe is rotating


N  W sin I  2T sin
2 (15)&(16)

T  WcosI

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Effect of Doglegs

B. Including Friction
While lowering pipe (RIH)

N  W sin I  2T sin (15)
2
T  W cos I   N


T  W cos I   W sin I  2T sin
2 (17)
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Effect of Doglegs

While raising pipe (POH)

T  W cos I  N


i.e. T  WcosI   WsinI - 2Tsin
2 (18)

d d 
Torque   N       W sin I  2T sin
 2  2 2 (19)
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Problem #4 - Curved Wellbore with Friction

In a section of our well, hole angle drops at the


rate of 8 degrees per 100 ft.
The axial tension is 100,000 lbf at the location
where the hole angle is 60 degrees.

Buoyed weight of pipe = 30 lbm/ft

 = 0.25
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Problem
#4
- Curved
Wellbore
with
Friction

T = 100,000 lbf
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Evaluate the Following:

(a) What is the axial tension in the pipe 100 ft. up the hole
if the pipe is rotating?

(b) What is the axial tension in the pipe 100 ft up the hole if
the pipe is being lowered into the hole?

(c) What is the axial tension in the pipe 100 ft up the hole if
the pipe is being pulled out of the hole?

(d) What is the lateral load on a centralizer at incl.=64 if


the centralizer spacing is 40 ft? 

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Solution 4(a) - Rotating

Axial tension 100 ft up hole when pipe is rotating :

60  68
IAVG 
2
IAVG  64 o

Pipe is rotating so frictional effect on axial load may be


neglected.
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Solution 4(a) - Rotating
T68 = 101,315 lbf
From equation (11),
T  W cos I
lb
 30 *100 ft * cos 64 
ft
 1,315 lbf
T60 = 100,000 lbf
 T68  100 ,000  1,315

T68  101,315 lbf  rotating


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Solution 4 (b)

(b) Tension in pipe 100 ft Up-Hole when Pipe is being


lowered:
From equation (10):

N  W sin I  2T sin
2
N  30 *100 * sin 64   2 *100,000 * sin 4

 2,696  13,951
N  16,648 lbf
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Solution 4 (b)

From equation 10,

Friction Force  N  0.25 *16,648


Ff  4,162 lbf

From equation 12,

T  W cos I  N
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Solution 4(b) - Lowering
T68 = 97,153 lbf
From equation 12,

T  (30 *100 * cos 64  )  4,162


 -2,847

 T68  100,000  2,867 (T  T)


T60 = 100,000 lbf

T68  97,153 lbf


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Solution 4 (c)

(c) Tension in Pipe 100 ft Up-Hole when pipe is being


raised:
From equation (10),


N  W sin I  2T sin
2
N  30 *100 * sin 64   2 *100,000 * sin 4

 2,696  13,951
N  16,648 lbf
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Solution 4 (c)

Friction Force  N  0.25 *16,648


Ff  4,162 lbf

From equation 12,

T  W cos I  N

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Solution 4(c) - Raising
T68 = 105,477 lbf
From equation 12,

T  (30 *100 * cos 64 )  4,162


 5477 lbf

 T68  100,000  5477 (T  T) T60 = 100,000 lbf

T68  105,477 lbf

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Solution 4(a, b and c)
SUMMARY

T60 T68

Rot 100,000 101,315

RIH 100,000 97,153

POH 100,000 104,477


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Solution 4 (d)

(d) Lateral load on centralizer if spacing = 40 ft. (after


pipe has been rotated):

From above, at   64 

N  16,648 lbf

This is for 100 ft distance

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Solution 4 (d)

for 40 ft distance,
  40 
N centr.  16,648 *  
 100 
 6,659 lbf
i.e., Lateral load on centralizer,

N centr.  6,659 lbf

lb
Note : 40 ft of pipe * 30  1200 lbf
ft
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Alternate Approach

(d) Lateral load on centralizer if spacing = 40 ft.


(after pipe has been rotated)

From above, at   60  , T  100,000 lbf


From above, at   68 , T  101,315 lbf

So, 30 ft up-hole,

T  100,000  1,315 * (30 / 100 ) lbf


T  100,395 lbf
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Alternate Approach


From Eq. (10), N  W sin I  2T sin
2
N  30 * 40 * sin 64   2 *100 ,395 * sin(1.6 )
{4 * 40/100}
 1,079  5,606

N  6,685 lbf
 for 40 ft centralizer spacing,
N centr.  6,685 lbf
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Centralizer

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