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P Chandankhede Dy. Supdt, Operation
P Chandankhede Dy. Supdt, Operation
• Drain v/vs BPV 101 & BPV 102 to UFT of BP1 &
BP2 warm up line are open & also ensure
opening of bypass spray block v/v(BD v/v) man
isolating v/v.
• Open BP1 & BP2 line warm up v/vs BPV-3,BPV-4
& close their drains to UFT.
• Open BP1 & BP2 5% manually & check HPBP D/S
temp is rising & also temp is maintained by spray
control v/vs BPE1 & BPE2.
• Raise boiler firing by increasing HFO pr. & close
SH start up vents.
LP BYPASS CHARGING
• Open LPT exh hood spray isolation v/v & charge LPBP warm
up line drains.
• LPBP spray from CEP is lined up.
• LPBP both temp dependent solenoid v/vs are reset.
• Keep LPBP controller in manual mode & give command to
controller until water injection v/v 1 & 3 open, then both
bypass stop v/vs & control v/vs open in sequence. Regulate
CVs opening & maintain HRH pr approx 4-6 ksc.
• IF LPBP D/S flow increases > 45%, check & ensure opening
of second stage water injection v/vs.
• LPBP operation with ACI: it automatically opens LPBP CVs to
25% & holds it until HRH pr. reaches 12 Ksc, then ACI
switches off.
TYPES OF TG ROLLING
1.Cold Start up – If HPC metal Tempr<1500C.
SEQUENCE STEP –2
1. SLC DRAINS: ON
2. All HP & IP ESVs :CLOSED
OR
STARTING DEVICE > 42% AND ESVs: OPEN
3. ALL HPCVs & ALL IPCVs: CLOSED AND CRH NRV: CLOSED
OR
STARTING DEVICE >56% AND TURBINE POSITION
CONTROLLER SET POINT > 0%
4. ALL EXTRAXTION NRVs (A2, A3, A4.1, A4.2, A5) POSITION < 5 %
OR
GENERATOR LOAD > 10%
COMMAND MS STRAINER DRAIN1: OPEN
MS STRAINER DRAIN2: OPEN
HRH STRAINER DRAIN1 : OPEN
HRH STRAINER DRAIN2 : OPEN
MONITORING TIME: 2 Secs
SEQUENCE STEP - 3
1. CONDENSER PRESSURE < -0.5 Ksc
2. TRIP FLUID PRESSURE > 5 Ksc
3. CEP DISCHARGE HEDER PRESSURE > 19 Ksc
4. SLC DRAINS: NO FAULT
5. TURBINE SPEED > 15 RPM
6. HPC MID TOP/BOTTOM DT > -550K AND < 550 K
7. IPC FRONT TOP/BOTTOM DT > -300K AND < 300 K
8. IPC REAR TOP/BOTTOM DT > -300K AND < 300 K
9. MS STAINER 1,2 & HRH STRAINER 1,2 DRAINS: NOT CLOSED
OR
TURBINE SPEED > 300 RPM
COMMAND DRAIN BEFORE HPCV1 (MAL 11): CLOSE
DRAIN BEFORE HPCV2 (MAL 12): CLOSE
MONITORING TIME: 60 Secs
SEQUENCE STEP - 4
1. DRAINS BEFORE HPCV 1,2 (MAL 11, MAL 12): CLOSED
OR
ESVs: OPEN
COMMAND :NIL
SEQUENCE STEP – 5
1. FLAME IN BOILER: ON
2. HP CF TEMP > 500C
3. STEAM TEMP BEFORE HPBP (BP1,BP2) SUPERHEAT > 300 K
AND STEAM TEMP BEFORE LPBP 1,2 SUPERHEAT > 300 K
OR
HPCV 1,2 MIDWALL TEMP < 1000 C
4. DT (MS TEMP BEFORE HPBP 1,2 – HPCV 1,2 MIDWALL TEMP) > X1
5. DT (WET STEAM BEFORE HPBP 1,2 –HPCV 1,2 MIDWALL
TEMP ) < X2
6. LUB OIL TEMP AFTER OIL COOLER > 350 C
500
400
300
200
100
SEQUENCE STEP – 14
NOTE:
1. AFTER STEP 14 TSE MARGIN IS NOT CHECKED FURTHER IN
ATRS, AS IF STEAM TEMP IS MAINTAINED MARGINS WILL NOT
DECREASE.
2. HOWEVER, TSE MARGIN EFFECT WILL BE PRESENT THROUGH
EHC IF TSE INFLUENCE IS ON.
3. IF TSE INFLUENCE IS MADE OFF, SGC TURBIN BECOMES OFF
THROUGH PROTECTION CIRCUIT.
4. IN CASE OF TSE FAULT SGC TURBINE WILL NOT BE OFF & LAST
MARGINS ARE FROZEN UNTIL SPEED REACHES 2850 RPM.
dn/dt PROTECTION
BRINGS DOWN TURBINE SPEED TO SOAKING SPEED (360 RPM)
1. IF ATRS PROGRAMME IS MADE OFF BEFORE NR > 2850 RPM
2. IF TSE MARGIN RESTRICTS TURBINE ACCELERATION < 108
RPM/MIN THROUGH EHC.
SEQUENCE STEP - 16
DRAINS BEFORE HPCV 1 & 2: MANUAL
COMMAND : Turbine Speed set point raise
Drain before HPCV 1 close
Drain before HPCV 2 close
SEQUENCE STEP – 17
1. TURBINE SPEED SET POINT > 3036 RPM
OR
GENERATOR BREAKER : ON
COMMAND NIL
SEQUENCE STEP – 18
1. TURBINE SPEED SET POINT < 2950 RPM
OR
GENERATOR BREAKER : ON
COMMAND:AVR in auto
SEQUENCE STEP – 19
1. AVR: AUTO
OR
GENERATOR BREAKER: ON
2. FIELD BREAKER: ON
COMMAND DRAIN BEFORE HPCV 1 & 2 : CLOSE
SEQUENCE STEP – 20
1. BOTH AOPs OFF TD10s
2. DT (RH STEAM TEMP BEFORE LPBP –MEAN TEMP IP SHAFT) < X7
3. H2 CASING PRESS > 3 Ksc
4. CG TEMP AFTER H2 COOLER A & B < 450 C
5. CG TEMP AFTER H2 COOLER C & D < 450 C
6. DRAIN BEFORE HPCV 1 & 2: CLOSE
7. ANY ONE AIR SIDE AC SEAL OIL PUPMP: ON
8. BOTH AIR SIDE AC SEAL OIL PUPMP : AVAILABLE
9. PW TEMP < 500 C
10. PW FLOW THROUGH STATOR WINDING & BUSHING: NOT LOW
11. DT (PW - H2) > 10 K TD15 MIN
12. CONDUCTIVITY AFTER MAIN FILTER < 2.5 mho
13. EXCITER COLD AIR TEMP < 450 C
COMMAND AVR: AUTO
MONITORING TIME BLOCKED
SEQUENCE STEP – 21
1. SGC TURBINE STEP 20 COMMAND DELAYED: 15 Secs
2. AVR on AUTO
3. GENERATOR VOLTAGE > 95 %
OR
GENERATOR BREAKER ON AND GENERATOR LOAD > 10 %
COMMAND SYNCHRONISER: ON
SEQUENCE STEP - 22
1. GENERATOR BREAKER: ON
COMMAND Speed set point raise
SEQUENCE STEP - 23
1. WAITING TIME: 2 Secs
OR
GENERATOR LOAD >10%
SEQUENCE STEP - 24
1. GENERATOR BREAKER: ON
2. TURBINE SPEED > 2850 RPM
END OF PROGRAMME
SYNCHRONIZATION
• Generator breaker will close once permissive are matched.
• Immediately raise speed reference to pick up the load on the
machine to avoid reverse power trip or low forward power
trip.
• Increase the load as per TSE margin and close HP/LP bypass
valves.
• Close all the drains which were opened during rolling.
• Turn off the synchroscope switch to de energize
synchroscope.
• Ensure that load reference set point is higher than the actual
load value.
• Observed that changeover from speed controller to load
controller takes place once output of load controller is greater
than that of speed controller.
SYNCHRONIZATION
Starting of PA FAN
• Can be started if flue gas outlet temperature
at Platen outlet is>300C
• Check all the permissive is satisfied.
• Any PRAPH is running.
• Give command –check Discharge damper will
open on auto. PAPH FG & air side in/out let
opens on auto.
*PA FAN IN SERVICE*
Starting Mill
• Line-up from local and check all the per missives.
• Start Coal mill A(bottom most available Mill)
• open HAG/CAG & dampers to achieve air flow >
80T/Hr & temp>65C
• Start feeder and ensure flame gets stabilized.
• If pressure rises, Then increase load.
• Control MS & HRH temp to get sufficient margin.
• Maintain 100C more MS & HRH temp than
HPS/HPC/IPS/HPSV/HPCV.
• Raise load as DC/SG. 75MW
• Take another mill into service. Load 120MW.
• Maintain MST & HRH temp by BT & spray.
• Take another mill into service. Pr 90 KSC & load 200MW.
• Take another Mill into service. Pr 110 ksc & load 250MW.
• Take another mill into service. Pr 120 Ksc & load 300MW.
• Remove oil support.
• Take another Mill and raise the load. Pr 130KSC & load
400MW
• Take 6th Mill in to service & raise the load.Pr 170 & load
500MW.
• Maintain O2 3.5%. CO less than 40.
• Maintain draft on auto.(IGV & VFD both on auto)
Charge ESP when flue gas temperature at outlet
of APH reaches above 100C