CONTENTS

 Methods of Drilling
 Water Intake Test ( Permeability Test )
 Conditions for Grouting
 Grout Ingredients
 Grout Mix Design
 Method of Grouting
 Equipments Required For Grouting
 Field Tests of Grouting Work
 Laboratory Tests of Grout Ingredients
Methods of Drilling
 Percussion Drilling – not recommended for Drilling in
Dam Bodies – as it produces heavy vibrations – Speed
of drilling is High as Compared to diamond drilling.
 Diamond Drilling – recommended for drilling in Dam
bodies – Very Low Vibrations – Speed is very Less.
Water Intake Test

• Drilled hole must be washed and must be saturated with

water for 24 to 48 hrs
• Double Packer should be used.

Lugeon Value = Loss of water in liter per minute per meter

dept of drilled hole under pressure of 10 ATM maintained for
10 mins in a drilled hole of dia 46 to 76 mm diameter

Lugeon Value = Loss of Water In Liters x 10 atm

depth(m) x Time(min) x Pressure(atm)

Note- 1 ATM= 1.03kg/cm2

 Water Intake Test
Sr Stage Pressure Depth Initial Final Water Avg Lugeon
No ( m ) (Kg/cm2 (m) Reading Reading Loss Loss Value
Litr. in
Ltr
1 3m 2.6 + 3m 13702 13808 106 106 11.7
0.42
2 3m 2 + 0.24 3+3 = 6 13808 14181 373 373 27.75
m
3 3m 2 + 0.06 3+3+3 = 14181 14574 393 393 27.75
9m
4 3m 2 – 0.12 3+3+3+ 14574 14899 325 325 14.4
3 = 12
m
Conditions for Grouting
Type of Material (of Maximum Lugeon Value
Dam) Required to avoid Grouting
Rock 1.5
Colgrout 2.5
Concrete 3
UCR Masonary 5
Grouting Patterns
 GROUT INGREDIENTS
Temghar Dam Repairs (Leakage Controlling Measures)
 Cement
 Fly Ash – It is used to reduce heat of hydration and
shrinkage.
 Silica Fume - It is used to reduce permeability.
 ADMGP 1A – It is a Binding agent (optimizes sealing and
packing in conjunction with cement as principal binder. )
 SPG1A - It is used to enhance the flow, Imparts higher and
efficient impermeability, higher packing and sealing of the
void,
 ACC2025 - accelerates setting of cement and facilitates
speedier operation for plugging jetting water in gallerias or
down stream jets plugging.
 Water -
GROUT MIX DESIGN
Grout Mix Design Is Prepared By Central Water &
Power Research Station Pune ( CWPRS )

• Mix Proportion Of Cement: FlyAsh: Silica = 80:18:2

 Water/Cementitious Material Ratio = 0.65
 Admixtures % By Weight Of Cementitious Material
( ADMGP1A ) = 2 %
 Admixtures % By Weight Of Cementitious Material
(SPG1A & ACC2025 ) = 5 ml per kg of
Cementitious Material
 Final Mix Proportion :-

• Cement = 100 Kg
• Fly Ash = 22.5 Kg
• Silica Fume = 2.5 Kg
• ADMGP1A = 2.5 Kg
• SPG1A = 625 ml
• ACC2025 = 625 ml
• Water = 80 litr
METHOD OF GROUTING

Stage Grouting :-

• Grouting From Bottom To Top

• Stage Of 3 m
EQUIPMENTS REQUIRED FOR
GROUTING
 Double Drum Mixer Consisting Of Mixing Tank &
Agitating Tank
 Compressor
 Pressure Gauge
 Grouting Pipe
 Packer With All Accessories
FIELD TESTS OF GROUT
 Flowability of Grout By Marsh Cone Apparatus = 27
to 36 Second ( To Check Workability )

 PH Value of Grout = 11 To 13 ( To Check Acidic

Or Alkaline Nature Of Grout )

 Settelment Test of Grout = Less Than 5 %

 Compressive Strength of Grout Cube For 7 Days &

28 Days = 107 / 222 Kg/cm2
LABORATORY TESTS OF GROUT
INGREDIENTS
 Testing of Cement
 Testing of Fly Ash
 Testing of Silica Fume
 Testing of Powder Admixture ( ADMGP1A )
 Testing of Chemical Admixtures ( SPG1A &
ACC2025 )
THANK YOU……..