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Presentation

HAZOP Study
Presented To:- mam
Presented by :-
 Arsal Hashmi (16103123-021)
 Matie-Ullah (16103123-028)
Table of Contents:
 What is HAZOP?
 Background
 Where is HAZOP used?
 When to perform HAZOP?
 Hazards
 HAZOP Procedure
 HAZOP Types
 HAZOP team and Meetings
 HAZOP Example

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What is HAZOP?

• AHazard and Operability (HAZOP) study is a structured


and systematic examination of a planned or existing process or
operation in order to identify and evaluate problems that may
represent risks to personnel or equipment or prevent efficient
operation. A HAZOP is a qualitative technique based on guide-
words and is carried out by a HAZOP team during a set of
meetings.

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BACKGROUND

The HAZOP technique was initially developed to


analyze chemical process systems but has later been
extended to other types of systems.

First main textbook: Kletz, T. A.: “Hazop and Hazan


-Identifying and Assessing Process Industry
Hazards”, Institution of Chemical Engineers.
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Where is HAZOP used?

HAZOP is used in a wide variety of industries and


sectors including but not limited to:
• Chemicals & Petrochemicals
• Oil & Gas including refining
• Power Generation
• Mining & Metals
• Pharmaceutical manufacturing
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When to perform a HAZOP?

• The HAZOP study should preferably be carried out


as early in the design phase as possible - to have
influence on the design.
• When the final P&ID are available.
• During construction and installation to ensure that
recommendations are implemented.

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HAZARDS

 Fire and Explosion


 Reactive Chemicals Incidents
 Toxic Exposure
 Corrosion
 Radiation
 Vibration
 Mechanical Hazards
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HAZOP procedure

 Divide the system into sections (i.e., reactor, storage)


 Choose a study node (i.e., line, vessel, pump, operating instruction)
 Describe the design intent
 Select a process parameter
 Apply a guide-word
 Determine cause(s) 8
 Evaluate consequences/problems
 Recommend action: What? When? Who?
 Record information
 Repeat procedure (from step 2)
Contd.
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HAZOPTypes

There are different kinds of HAZOPs

Process HAZOP:
 Human HAZOP :
Procedure HAZOP:
Software HAZOP:
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HAZOP team and
meetings 1
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Team Members & Their Responsibility
HAZOP teamleader HAZOPsecretary HAZOP teammembers

Responsibilities: Responsibilities: The basic team for a


1.Define the scope for the 1.Prepare HAZOP process plant will be:
analysis worksheets Project engineer
o Commissioning manager
2.Select HAZOPteam 2.Record the discussionin the o Processengineer
members HAZOPmeetings o Instrument/electrical1
engineer 2
3.Plan and prepare the 3.Prepare draft report(s) o Safety engineer
study

4.Chair the HAZOP


meetings
HAZOP Training

It is essential thatall team members including the


leader are adequately trained in the HAZOPtechnique.
• Remember: Garbage In= Garbage Out
• If the team is not trained then the HAZOPmay have
no value, in fact negativevalue!(because the plant
owner is lulled into a false sense of security)

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I suppose that I
should have done that
HAZOP Study!
A scenario…

• You and your family are on a road trip by using a car


in the middle of the night. You were replying a
text message while driving at 100 km/h and it was
raining heavily. The car hits a deep hole and one of
your tire blows.

• You hit the brake, but due to slippery road and your
car tire thread was thin, the car skidded and was
thrown off the road.
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Points to ponder
• What was the cause of the accident?

• What was the consequence of the event?

• What can we do to prevent all those things to happen in the


first place?

• What other possible accidents might happen on the road trip?

Can we be prepared before the accident occurs?

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Parameter Guideword Possible Consequence Action Safeguard
Causes s
Car Speed Too fast Too slow Rushing Skidded when - Slow down -ABS
emergency brake - Speed up brake
system
-Safety belt
- Air bag
Tire No thread Less Tire too old, often Car Skidded - Check frequently
thread speeding and - Have spare tire
emergency break
Window visibility Low Very low Rain Cannot see the
road
Car light Dim -Stop car
No light -Go to nearest
garage
-Use emergency
signal

Road With holes Rocky Breaks the car - Put a signboard


tire -Street lights

Travel time Night Foggy No street light 17


Travel during
daylight
References

• https://en.wikipedia.org/wiki/Hazard_and_operability_st
udy
• https://www.highspeedtraining.co.uk/hub/hazards-in-
the-workplace/
• https://www.slideshare.net/jgoodburn/hazard-manv1
• https://www.slideshare.net/MartinShija/hazop-study-
91509235?from_action=save
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