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HANBO Engineering and Services Sdn Bhd

Office : Pt 11310, Kampung Cacar, Mukim Kuala Paka ,


23100 Paka, Dungun, Terengganu Darul Iman, Malaysia
Tel : +609-827-0411 Fax : +609-827-0422
Mobile : 011-2303-7115, 012-953-1471
Website : www.hanboens.com
E-mail : beom@hanboens.com
mohdazizudin@yahoo.com
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

HANBO Engineering Services Sdn. Bhd.


(so called as HANBO) which is a rising leader
in the construction sector in Malaysia
established in the year of 2013.

We take pride in offering best services to


clients. In terms of quality by Korean up-to-
date skill with Malaysian know-how. Health,
Safety and
Environment are also the most concerned
factors on our mission.

HANBO provides its services for comprehensive range of industrial services on a


worldwide basis including Hot/Cold and Acoustic Insulation, HVAC, Fire Proofing,
Scaffolding, Urethane foaming, Refractory services as well as industrial Blasting and
Painting work.

Our work scope includes maintenance, shutdown process and ‘new build’ projects
on plant construction.

HANBO has extensive experiences in the industry and guarantees our valuable
customer’s satisfaction corresponding with their requirement.

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

CONTENTS

1. Company Introductions

2. Main Business Activities

3. Organization Chart

4. Registrations & Certifications & Licenses

5. Work Experiences

6. Properties

7. Insulation Material (for Sale)

8. Quality & Safety Policy

9. Company Picture & Location

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

1. Company Introductions

HANBO Engineering and Services Sdn Bhd (1054377-T)

Managing
Park Sang Beom (Mr)
Director

Executive
Mohd Aziz Bin Udin (Mr)
Director

Established July 2013 / Malaysia

Capital RM 1,700,000.00

Pt 11310, Kampung Cacar, Mukim Kuala Paka,


23100 Paka, Dungun, Terengganu Darul Iman, Malaysia
Main Tel :+60-9-827-0411 Fax : +60-9-827-0422
Office Mobile : 011-2303-7115 / 012-953-1471
Websites : www. hanboens.com
E-mail : beom@hanboens.com
mohdazizudin@yahoo.com

Warehouses Pt 11310, Kampung Cacar, Mukim Kuala Paka,


&
Fabrication 23100 Paka, Dungun, Terengganu Darul Iman, Malaysia
Shop

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

2. Major Business Activities

1) Hot Insulation
We provide complete hot insulation work for the petrochemical,
power generation, nuclear energy power, incinerator, steel mill and fertilized facilities.

2) Cold Insulation
We have specialized in the particular requirement for the cold insulation
including application within the chemical/petrochemical plant and LNG/LPG gas
liquefaction and recovery.

3) HVAC
We provide HVAC work for petrochemical, power generation, nuclear energy power,
incinerator, steel mill and fertilized facilities.

4) Fire Proofing
Our services for fireproofing ranges from technical consultancy to actual contractual work.
We provide and install a comprehensive range of cementitious fireproofing
materials, epoxy/water solvent thin film, intumescent coating and fire stopping
products that in a way enables us to offer a “one stop shop” for fire protection
solutions. Our extensive range of cementitious fireproofing
materials are Fendolite MII used for exposed area in both
oil & gas and non-oil and gas industries.

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

5) Refractory Installation

We provide fabrication and installation of refractory furnace, incinerator and

high temperature furnace.

6) Industrial Blasting & Painting

We provide a range of blasting and painting services for projects on oil, gas,

petrochemical and power generation industries.

These services will typically involve the provision of shot blasting facilities on or

off sites and the field application of touch-up and finish paintings.

In the field, we have trained and developed our workforce to be multi-skilled

such that field painting can be undertaken by our insulators or other skilled labor

thus providing the greater flexibility at times of congestion on sites.

7) Associated Service

In response to client needs, the company industrial services seek to maximize the range

of industrial service offered.

These include industrial cleaning, fabrication of both insulation and sheet metal and,

for offshore installations, the provision of an integrated facilities management support

service including lifting and janitorial services with specialized and proven partners.

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

3. Organization Chart

Board of
Directors

Company Admin/HR/Legal
Secretary Advisor

Admin / HR Construction HSE / QA


Division Division Division

Marketing / QA/QC Safety


Account Procurement
CS

Material
Cashier Planning
Control
Environment

General
Affairs
Customer

Personal
Affairs

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

4. Registrations & Certifications

4-1. Business Registration

4-2. Construction Business Certification (CIDB)

- Grade : G7

4-3. PETRONAS License

- Insulation, HVAC, Painting Works

4-4. Tenaga Nasional Berhad License

- Insulation Works

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

4-1. Business Registration

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

4-2. Construction Business Certification (CIDB)

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

4-3. PETRONAS License (1/3)

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

4-3. PETRONAS License (2/3)

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

4-3. PETRONAS License (3/3)

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

4-4. Tenaga Nasional Berhad License

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

5. Work Experiences (1/2)


Period
No. Project Owner Contractor Remark
Location
Sep 14~Dec
CJ
CJ Bio (M) Project 15 CJ Bio (M)
1 Construction On-going
Insulation Work Paka, Sdn. Bhd.
Sdn. Bhd
Malaysia
April 15~May
Toyo Eng &
Activated Carbon 15 Petronas Gas
2 Const. Completed
Filter (ACF) Project Kerteh, Berhad
Sdn. Bhd.
Malaysia
Dec 13~Feb
Plant Rejuvenation Toyo Eng &
15 Petronas Gas
3 & Revamp 4 Project Const. Completed
Kerteh, Berhad
Insulation Work Sdn. Bhd.
Malaysia
Feb 13~Feb
Plant Rejuvenation
14 Petronas Gas Hyundai ENG Completed
4 & Revamp 2 Project
Kerteh, Berhad Co., Ltd.
Insulation Work
Malaysia
Feb 14~Sep
CJ
CJ Bio (M) Project 14 CJ Bio (M) Completed
5 Construction
Insulation Work Paka, Sdn. Bhd.
Sdn. Bhd
Malaysia

May 12~Mar
Korea Oil &
2-D Project (MMA) 13 Hyundai ENG MD
6 Chemical
Insulation work Yeosu, Co., Ltd. Participated
Co., Ltd.
Korea

Turkmenistan Gas
Aug 10~Dec
Desulfurization MD
13 State Concern Hyundai ENG
7 Project Participated
Yorten, Turkmen Gas Co., Ltd
Paint & Insulation 14
Turkmenistan
Work
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

5. Work Experiences (2/2)

Period
No. Project Owner Contractor Remark
Location

Sin-go-ry 3,4 Oct 09~Jun


Nuclear & Hyundai MD
Nuclear Power 13
8 Water Power Const. Participated
Plant Pusan,
Co., Ltd Co., Ltd
HVAC Work Korea

Sin-go-ry 1,2 Nov 07~Jun


Nuclear & Hyundai MD
Nuclear Power 11
9 Water Power Const. Participated
Plant Pusan,
Co., Ltd Co., Ltd
Insulation Work Korea

Tong-Young Stage
Jan 07~Mar
2, 4th Expansion Dae Woo MD
08 Korea Gas
10 Project Const. Participated
Tong-Young , Co., Ltd
(#13, 14 Tank) Co., Ltd.
Korea
Insulation Work
Posco
Cheju # 3 & 4 Dec 05~Sep
Co., Ltd & MD
Thermal Power 07 South Power
11 Hyundai Participated
Plant Cheju, Co., Ltd
Indus.
Insulation Work Korea
Co., Ltd.

Dec 04~Jun
Kwang-Yang Dae Lim MD
05 Posco
12 LNG Terminal Indus. Participated
Kwang-Yang, Co., Ltd
Insulation work Co., Ltd.
Korea

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

6-1. Properties (Land & Buildings)

Property Area (ft2) Qty


Land 55,460 1

Office 2,400 1

Warehouse 11,500 2

Fabrication Shop 3,950 1

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

6-2. Properties (Equipments & Tools (1/2))

Description Capacity Unit Q‘ty Remarks

Shearing M/C 3HP EA 1

Beading M/C (Straight) 2HP EA 2

Beading M/C (Elbow) 2HP EA 2

Beading M/C (Cover) 2HP EA 2

Beading M/C (Portable) 2HP EA 3

Belt Roller 2HP EA 2

Three Roller M/C (AUTO) 2HP EA 3

Three Roller M/C (Manual) 3” EA 3

Foaming M/C 3HP EA 1

Fork Lift 3 Ton EA 1

1Ton = 1EA ,
Pick-up EA 3
3 Ton = 2EA

Diesel Engine Generator 250KVA EA 2

Air Compressor 5HP/50L EA 2

Tin Snip 13“/V19 EA 250

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

6-2. Properties (Equipments & Tools (2/2))

Description Capacity Unit Q‘ty Remarks

Rechargeable Drill DD1442P EA 120

Air Rivet Gun NNW300 EA 6

Electric Drill 50HZ EA 12

Grinder 4“/50HZ EA 10

High Speed Cutter 14“/50HZ EA 2

Welding M/C 180A EA 5

Winch 230KG/50HZ EA 3

Nibbler 240V EA 5

Round Saw 7“/50HZ EA 2

Hand Rivet Gun Portable EA 52

Air Compressor
Rivet Gun EA 2

Table Drill 240V EA 2

Special Sport Light Portable EA 12

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7. Insulation Material (for Sale)

Specialize
We are also supplying the
proven and high quality
Hot Insulation Insulation items to the
domestic market with
• Perlite Pipe Cover & Board
competitive price.
• Calcium Silicate Pipe Cover & Board
• Mineral Wool Cover, Board,
& Blanket
•Removal Mat Insulation 4-R Cover

Cold Insulation
• Glass Wool Pipe Cover, Board,
& Blanket
• Polyisocyanurate Foam(PIR)
• Polyurethane Foam(PUF)
Jacketing & Cladding • Cellular Glass(Foam Glass)
• Ethylene Propylene Diene
• Aluminum Roll Jacketing Monomer(EPDM)
• Stainless Steel Jacketing
• Corrugated Sheet
• Profiled Sheets(V-115)

Pls call for further inquiries

Tel : +609-827 0411


E-mail : beom@hanboens.com

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-1. Major Insulation Material (Hot Insulation)

(1) Calcium Silicate Pipe Cover & Board

Application Description
Calcium Silicate Pipe Cover & Board is recommended for use on Calcium Silicate Pipe Cover & Board for
equipment and piping operating at temperatures from ambient high temperature insulation is
to indoors and protected outdoors up to 650 ℃. It is ideally manufactured using an industry preferred
suited for industrial use in areas such as the petrochemical and filter press method which provides
power generating industries where energy conservation, accurate dimensional tolerances and
process control, personal protection and fire protection are superior compressive and flexural strength.
prerequisites.
These attributes facilitate installation and
provide exceptional resistance to
mechanical abuse. It is asbestos free and
meets or exceeds all of the requirements of
ASTM C 533, Type I.

Product Range
 Calcium Silicate Pipe Cover
(L)600mm / (D)1/2“~36" / (T) 25~75mm
 Calcium Silicate Board
(L)600mm / (W)150/300mm / (T) 25~75mm
 Other Type available (Other size available upon request)
Service Temp. at 1,100 ℃ / Density : 130~150kg/m3

Description Unit ASTM C533 KS L9101 C/S


Ave. Density (Dry) (ASTM C302) Kg/m3 Max.240 Max.220 Max.220

Compressive Strength (ASTM C165) Mpa Min. 0.688 - Min.0.688

Thermal Conductivity (ASTM C177) W/mK Max.0.065 Max.0.062 Max.0.060

Flexural Strength (ASTM C203) MPa Min.0.344 Min.0.300 Min.0.350

After 1st
Max.20% - Max.10%
Tumbling Friability 10 min.
(ASTM C421) After 2nd
Max.40% - Max.20%
10 min.

Linear Shrinkage (ASTM C356) % Max.2 Max.2 Max.2

Service Temperature (ASTM C411) ℃ Max. 650 Max. 650 Max. 650

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-1. Major Insulation Material (Hot Insulation)

(2) Perlite Pipe Cover & Board

Application
•- Power Plant : Boiler, Turbine, Piping and Equipment
•- Refinery : CDU, FCC, SRU, HOU, BRU
•- Petrochemical : NCC, BTX, SM, EO, EG, PP, LDPE
•- Steel Mill : Iron & Steel Mill
•- Other Industrial Part : Paper, Oil, Furnace and etc.

Description Unit ASTM 610 KS F4714 Perlite


Ave. Density (Dry) (ASTM C302) Kg/m3 Max.224 Max.200 Max.200

Thermal Conductivity (ASTM C177) W/mK Max.0.079 Max.0.062 Max.0.055

Flexural Strength (ASTM C203) MPa Min.0.304 Min.0.245 Min.0.343

Water Repellency (ASTM C67) % - Min. 98 Min. 99

Linear Shrinkage (ASTM C356) % Max. 2 Max. 2 Max. 1.2

Service Temperature (ASTM C411) ℃ Max. 650 Max. 650 Max. 650

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-1. Major Insulation Material (Hot Insulation)

(2.1) Perlite Pipe Cover & Board

Description
Perlite Pipe Cover & Board for high temperature
insulation is made from close-celled expanded
perlite, glass fiber and sodium silicate by mixture,
molding and drying process.

It has low thermal conductivity, excellent water


repellency and ultra light weight.
It provides excellent workability and safety with
no asbestos.

It prevents general or stress corrosion of material


due to low Cl ions contents and abundant sodium
silicate for anti-corrosion.

Product Range

 Perlite Pipe Cover


(L)600mm / (D)1/2"~42" / (T) 30~100mm
 Perlite Board
(L)600mm / (W)150/300mm / (T) 30~100mm
 Perlite Round Board
(L)600mm / (D)1250/5000mm / (W) 261~297mm
(T) 30~100mm

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-1. Major Insulation Material (Hot Insulation)


(3) Mineral Wool Pipe Cover / Board / Blanket

Application
Hot and cold insulation of various types of tank or silo Thermal insulation of piping in various
kinds of equipment sound absorption for boiler, heat reservoir, fire-proof ducts and
equipments.
Thermal insulation of heating facilities such as oven, heater, high-pressure boiler and turbine.

Thermal
Density Thickness Heat Shrinkage
Description Conductivity
(kg/m3) (mm) Teperature(℃)
(W/mK)
50, 60, 80 50, 75, 100 Over 600 Max.0.030

Board 100, 120, 140 25, 50, 75, 100 Over 600 Max.0.030

180, 200 30, 50, 75 Over 600 Max.0.033

Pipe Cover 150 25, 30, 40, 50, 75 Over 600 Max.0.035

50, 60, 80 50, 75 Over 600 Max.0.036


Blanket
100, 120 25, 50, 75 Over 600 Max.0.035
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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-1. Major Insulation Material (Hot Insulation)


(3.1) Mineral Wool Pipe Cover / Board / Blanket

Product Range

 Mineral Wool Pipe Cover


(L)1000mm / (D)1/2"~20" / (T) 25~75mm
 Mineral Wool Board
(L)1000/1200mm / (W)500/600/1000mm / (T)
25~100mm
 Mineral Wool Blanket
(L)3000~10000mm / (W)1000mm / (T) 25~75mm

Description
Mineral Wool used calcium silicate minerals with high temperature heat resistance including basalt and
andesite as main raw materials, and forms them in certain shapes. Proper facing materials can be attached or
surface can be coated as occasion demands. Since it is made inorganic minerals, it does not burn, has wider
range of applications than other insulation materials under high temperature.
It forms ideal insulation air layer since it contains lots of fibers per unit volume, providing very low thermal
conductivity.
It is a very economical insulation material that helps to create pleasant living spaces and to considerably save
cooling and heating expenses. Mineral wool is an excellent product that uses special raw materials and
improves heat resistance one step further. It is highly resistant to chemicals including acid or alkali because it
consists of chemically stable minerals. Since it is light and elastic, it can be easily cut with ordinary tools such
as knife or saw, and can be installed an any places for any purpose.

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-1. Major Insulation Material (Hot Insulation)


(4) Removal Mat Insulation (4-R Cover)

Description
Removal Mat(4-R Cover) is made from
100% “E” glass. Mechanically needled
mat with 6 or 9 micron fine filament
yarn or texturized and twisted yarns
without organic binders.

It is lightweight with flexibility easy to


cut to made insulation covers and
removable blankets.

It is low cost replacement of asbestos


cloth or ceramic fiber blanket will not
compact or shake down in application
where vibration may be encountered.

It has excellent thermal efficiency. Low


chloride content will not initiate stress
corrosion. Glass fiber does not absorb
water and incombustible material.

Noise Isolation Effect


Properties Main Elements Noise
Frequency
Isolation
(Hz)
Coefficient

90~220
Density SiO2 52~56 wt% 125 0.32
kg/m3

Fiber Diameter 6 or 9 micron Al2O3 12~16 wt% 250 0.76

Service Temp. 650 ℃ CaO 16~25 wt% 500 0.94

Softening Temp. 850 ℃ MgO 0~6 wt% 1000 0.96

Thermal
0.0349 W/mK B2O3 8~13 wt% 2000 0.95
Conductivity

175~275
Tensile Strength Na2O, K2O 0~0.8 wt% 4000 0.98
kgf/mm2

TiO2, Fe2O3 0.05~0.8 wt%

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-1. Major Insulation Material (Hot Insulation)


(4.1) Removal Mat Insulation (4-R Cover)

Product Range
 Removal Mat Pipe Cover
(L)1000mm / (D)1/2“~40" / (T) 10~100mm
 Removal Mat Features
(L)10000mm / (W)1000mm / (T) 25mm
 Removal Mat Round Board • High Thermal Insulation
(L)1000mm / (D)1250~5000mm / (T) 20~100mm • Incombustibility
• Excellent Sound Absorption

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-2. Major Insulation Material (Cold Insulation)


(1) Glass Wool Pipe Cover / Board / Blanket

Features
• Incombustibility
• Water-repellency and Durability
• Sound Absorption
• Excellent Workability
• Economical Efficiency

Description
Glass Wool is produced with the high-speed
centrifugal rotary process, which has been
known as a most recent engineering method.
The thermal insulation, heat resistance, sound
absorption capacity and the degree of sealing
strength have been greatly improved over the
previously existent thermal insulation glass
materials.
Glass wool has an excellent thermal insulation
and sound absorption properties by maximizing
the fiber density.
It is as smooth as cotton and has strong water
repellent characteristic and guarantee the semi-
permanent service life.

Thermal
Density Thickness Heat Shrinkage
Description Conductivity
(kg/m3) (mm) Teperature(℃)
(W/mK)
32 50 Over 300 Max.0.036

Board 40, 48 50 Over 350 Max.0.034

64, 80, 96 50 Over 400 Max.0.033

Pipe Cover 60 24, 40, 50 Over 350 Max.0.034

Blanket 24 25, 50, 75, 100 Over 300 Max.0.036

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-2. Major Insulation Material (Cold Insulation)


(1.1) Glass Wool Pipe Cover / Board / Blanket

Product Range
 Glass Wool Pipe Cover
(L)1000mm / (D)1/2"~12" / (T) 25~100mm
 Glass Wool Board
(L)2000mm / (W)1000mm / (T) 50mm
 Glass Wool Blanket
(L)10000~20000mm / (W)1000mm / (T) 25~100mm

Application
Hot and cold insulation of various types
of tank or silo Thermal insulation of
piping in various kinds of equipment
Sound absorption for heat related
equipments

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-2. Major Insulation Material (Cold Insulation)


(2) Polyisocyanurate Foam Insulation (PIR)

Description
PIR insulation is CFC-free and produces as a
continuous foam bun-stock with the ability to be
fabricated into any shape and sizes such as
sheets, pipe shells, tank and vessel covering and
custom parts for a variety of insulation, core
material and carving applications. Mechanical Performance
While retaining all of the benefits of rigid The trimmer structure of PIR enable its
polyurethane insulation, PIR offers greater insulating system to have outstanding
dimensional stability over a wider service mechanical performance and structural
temperature range. stability in service

Application
PIR insulation may be used for such
application operating within the
temperature range from -170°C to
+120°C. It is designed for use in a wide
range of applications including :
• Oil refinery & petrochemical plant
• LPG/LNG gas & cryogenic plant
• LPG/LNG carrier
• LPG/LNG receiving terminals
• Ethylene/Ammonia production plant
• Cryogenic pipe and equipment
• Cold storage & HVAC applications

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-2. Major Insulation Material (Cold Insulation)


(2.1) Polyisocyanurate Foam Insulation (PIR)

Features
• Closed cell structure enabling excellent
moisture resistance
• Improved dimensional stability
• Outstanding insulation value
• Low thermal conductivity
• Rigid, lightweight and strong
• Easy to fabricate into virtually any
shape & size
• Superior compatibility with polyester
and epoxy resins

Moisture Resistance
Moisture penetration can degrade thermal
insulating performance. Since PIR has high
closed cell content and consists of strongly-
linked matrix, it does not easily break down
in service and shows excellent resistance to
moisture penetration. When used with
proper installation of vapor barriers, PIR
provides further improved performance to
its insulating system.

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HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-2. Major Insulation Material (Cold Insulation)


(2.2) Polyisocyanurate Foam Insulation (PIR)

Fire Resistance
Thermal Efficiency
In accordance with the ASTM designation E84-
PIR has a fully aged thermal conductivity as low as 05, Standard Method of Test for Surface
0.023 W/mk. (Min. 6 months aging) Thus it can Burning Characteristics of Building Materials,
achieve the same insulation value with a minimal PIR has a smoke density 250 and a flame spread
thickness of insulation even in most severe operating 25. When exposed to fire, PIR does not melt
conditions. away of spread flame. Thus it may satisfy the
requirement or regulation of major industrial
Less insulation can facilitate thinner walls, more standards, of the world.
space, and fewer and tighter energy-losing seams.
Therefore PIR insulating system can achieve a lower
surface area and
cost saving of finishing materials Application
such as expensive vapor barriers, PIR is available in the forms of standard & custom block, flat
jackets, and mastics. slabs, pipe sections, pipe supports and any kind of fabricated
shape so that it is able to meet all the requirements of
installation for thermal insulation.

Description Unit Value ASTM


Nominal Density Kg/m3 50 (+/-5) D1622

Max. 0.019 (Initial)


Thermal Conductivity W/m.K C177, C518
Max. 0.023 (180 days)

Closed Cell Content % Min. 90 D2586

Operating Temperature ℃ -170 ~ +120

X Direction Min. 2.5 (245)


Compressive Strength Y Direction Kgf/cm2(Kpa) Min. 2.5 (245) D1621
Z Direction Min. 2.5 (245)

X Direction Min. 2.0 (196)


Tensile Strength Y Direction Kgf/cm2(Kpa) Min. 2.0 (196) D1623
Z Direction Min. 2.0 (196)
Linear Expansion X Direction Max. 70x10-6
Coefficient Y Direction m/m.K Max. 70x10-6
Z Direction Max. 70x10-6

X Direction Min. 1.5


Safety Factor Y Direction Min. 1.5
Z Direction Min. 1.5

Water Vapor Permeability ㎍m/Ns Max. 6x10-3

Fire Resistive Properties Burning Time Sec Max. 120 BS 4735


Burning Length mm Max. 60 KS M3809

Flame Spread Index Max. 25 E84 31


HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-2. Major Insulation Material (Cold Insulation)


(3) Polyurethane Foam (PUF)

Description
PUF pipe section & slabs is a technically advanced
insulation system with extremely thermal insulation
qualities and high strength to weight ratio at low
temperatures.

These inherent physical characteristic enable it to perform


extremely well with other alternatives
products rigid insulation, minimum 95% closed
cells, remains durable for years, no thermal
bridges, high mechanical strength.

Features
• Closed cell structure enabling excellent
moisture resistance
• Improved dimensional stability
• Outstanding insulation value
• Low thermal conductivity
• Rigid, lightweight and strong
• Easy to fabricate into virtually any
shape & size
• Superior compatibility with polyester
and epoxy resins

Description Unit PUF ASTM

Average Density Kg/m3 35.0 D1622

Compressive Strength Kgf/cm2 2.3 D1621

Tensile Strength Kgf/m2 3.3 D1623

Adhesion Kgf/cm2 2.0 D1623

Water Vapor
% 2.0 C355
Transmission

Closed Cell % Min. 95 D2856

Thermal Conductivity Kcal/mh ℃ 0.021 C177, C518

-0.7 (-30℃)
Dimensional Stability % D2126
3.0 (+93℃)

32
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-2. Major Insulation Material (Cold Insulation)


(4) Cellular Glass (Foam Glass)

Description
Cellular Glass insulation is a lightweight,
rigid insulating material composed of
millions of completely sealed glass cells,
each an insulating space. This all-glass,
closed-cell structure provides and
unmatched combination of physical
properties ideal for piping and
equipment above ground, as well as
underground, indoors or outdoors, at
operating temperatures from -268 °C to
+482 °C.

Features
• Resistant to water in both liquid and vapor forms
• Non-corrosive
• Noncombustible/Nonabsorbent of combustible liquids
• Resistant to most industrial reagents dimensionally stable under a variety
of temperature and humidity conditions superior compressive strength
• Resistant to vermin, microbes and mold fiber, CFC and HCFC free

Description USA SI ASTM Standard

Compressive Strength 6.3 kgf/cm2 620 KPa C165, C240

Average Density 120 kg/m3 120 kg/m3 C303

Flexural Strength 4.9 kgf/cm2 480 KPa C203, C240

Linear Coefficient of
9.0 x 10-6 / ℃ 9.0 x 10-6 / ºk E228
Thermal Expansion

Service Temperature Max. 482 ℃ 755 ºk

Thermal Conductivity 0.033 Kcal/mh℃ (at 0℃) 0.039 W/mK (at 0℃)
C177, C518
0.034 Kcal/mh℃ (at 10℃) 0.040 Kcal/mK (at 10℃)

33
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-2. Major Insulation Material (Cold Insulation)


(5) Ethylene Propylene Diene Monomer (EPDM)

Description
EPDM insulation is an elastomeric insulation
product with excellent UV resistance. It has a
low flame and smoke rating and excellent water
and weather resistance. EPDM insulation is low
water vapor transmittance material and has low
thermal conductivity. EPDM insulation is an eco-
material and PVC, CFC free.

Features
• Low Thermal Conductivity
• Resistant to water in both liquid and vapor forms
• Low flame & smoke rating
• No jacketing
• High flexibility
• Excellent Workability
• Fiber, PVC and CFC free
• Resistant to vermin, microbes and mold

Description Unit EPDM ASTM Standard

Average Density Kg/m3 40~70 KS M3014

Thermal Conductivity W/m.K Max. 0.035 C177, C518

Moisture Absorption Wt% Max. 2.0 D1056

34
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-3. Major Insulation Material (Jacketing & Cladding)

(1) Aluminum Roll Jacketing

Description
Aluminum Roll Jacketing is manufactured from alloys
conforming to ASTM B209 designation. These alloys
are chosen because of their superior corrosion
resistance and durable weather properties. Half hard
temper provides optimum mechanical properties and
facilitates field application. Aluminum Roll Jacketing is
available in a smooth mill finish or a stucco embossed
pattern in accordance with surface treatment method.

Recommended Uses
• 0.4 T : Selected for industrial use in areas subject to traffic and abuse.
Recommended over insulated lines up to 36” O.D. including insulation.
• 0.5 T : A heavier weight jacketing used on larger diameter lines and large equipment up
to 8 feet in diameter.
• 0.6 T : Used in special applications where extra thickness and protection is required,
such as fabricated tank head covers and other special fabrication.
• 0.8 ~ 1.0 T : Available in rolls, where extra heavy gauges are required because of
severe mechanical abuse or special fabricating requirements, such as flat ducts
or precipitators. Also recommended for areas subject to high wind conditions.

Polykraft Moisture Barrier


Polykraft consists of one layer of one mil polyethylene film with a protective layer of 40 pound virgin
craft paper. The moisture barrier is attached to the jacketing by continuous lamination to the full width
of the metal. The moisture barrier is used to prevent moisture and corrosives, in the insulation, from
coming into direct contact with the metal jacketing surface and causing galvanic or chemical corrosion

35
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-3. Major Insulation Material (Jacketing & Cladding)


(2) Stainless Steel Jacketing

Finishes Description
Stainless Steel Jacketing is Stainless Steel Roll Jacketing is manufactured from
available in several finishes T304 and T316 prime grade Austenitic stainless steel
which include smooth, stucco with regular 2B mill finish for flatness and reduced
embossed and in the lighter glare.
gauges, 3/16’’ corrugated. The The yield strength is 30,000~45,OOOpsi, the tensile
stucco embossed finish on 75,000~100,000psi. For easy field fabrication, Stainless
Stainless Steel Jacketing reduces Steel Jacketing is supplied in the soft or annealed
glare from sunlight, adds condition. T304 is normally used except in the most
strength, and has more corrosive areas where T316 is justified.
potential for masking Both T304 and T316 Stainless Steel are described in
application fingerprints, ASTM A-240. Stainless Steel Jacketing has a melting
scratches, dents and other point of Approx. 2500ºF. Stainless Steel offers the best
minor surface blemishes. fire protection of all metals used for metal jacketing.

Applications
The primary use of Stainless
Steel sheet and jacketing is for
hostile environments such as the
pulp, paper, textile, refinery and
Petrochemical applications.

Moisture Barrier
Stainless Steel Jacketing is supplied with a moisture barrier, which consists of 40-pound Kraft
paper with one-mil thick, low density polyethylene film, heat and pressure bonded to the
interior surface. This moisture barrier prevents galvanic corrosion caused by contact of
dissimilar metals in the presence of moisture, and chemical corrosion caused by installing
sheets over damp insulation materials. For increased galvanic and corrosion protection, three-
mil polyethylene moisture barriers are available.

36
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

7-3. Major Insulation Material (Jacketing & Cladding)

(3) Corrugated Sheets

1/4’’
11/4’’

Description
Corrugated Sheets are available in Aluminum and Stainless Steel.
They provide protection for insulated equipment, towers, vessels and tanks with
outside diameters of 12’ or more.

Aluminum Corrugated Sheets are supplied in five thicknesses,


.025, .030, .035, .040 and .050.

Stainless Steel Corrugated Sheets can be supplied in .010 and heavier thicknesses.
Corrugated Sheets are available in 11/4’’ and 3’’ corrugations.
The 11/4’’ corrugations have a depth 1/4’’ and the 3’’ corrugations have depth of
3/4’’.

Aluminum Corrugated Sheets are supplied in 1100, 3003, 3105 or 5005 alloy and
Stainless is supplied in T-304 or T-316 alloy. Corrugated Sheets are available in a
smooth finish and a stucco embossed pattern up to 12’ in length. Greater lengths
may be specially ordered.

Polykraft Moisture Barrier


Polykraft consists of one layer of one mil
19mm
polyethylene Film with a protective layer of 40
pound virgin kraft paper. The moisture barrier is
76.2mm
attached to the jackting by continuous
lamination to the full width of the metal. The
moisture barrier is used to prevent moisture and SLS
corrosives, in the insulation, from coming into
direct contact with the metal jacketing surface SLD
and causing galvanic or chemical corrosion.

Recommended Uses
1) Chemical Plants & Refineries
- Distillation columns, tank, farms, fractionation units, cookery production units.
2) Paper Mills - Chemical storage tanks, breechings and ducts
3) Steel Mills - Pickle acid tanks, oxygen production units, fuel oil and tar storage tanks
4) Miscellaneous
- Food processing plants, LPG storage units, LNG storage untreatment plants

37
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

8-1. Quality Policy

We, HANBO Engineering Services Sdn. Bhd. are committed to

maintaining a leadership position in construction business with self

contained divisions for various disciplines of engineering such as:

- Hot / Cold / Personnel Protection

- HVAC (Heating, Ventilation & Air-Conditioning)

- Fire Proofing

- Painting

Our policy is to understand the customer needs, expectations,

and meet commitments through:

- Optimizing utilization of resources

- Adapting state of the art technology

38
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

To achieve Customer satisfaction, we pursue to:

- Best work practice

- Initiatives that demonstrate world-class performance

in all our deliberations

Our Quality System will be strictly adhered to, as we continually

strive to improve its effectiveness by:

- Establishing & reviewing Quality objectives

- Tracking key measures of process control

- Encouraging employees' suggestions

39
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

8-2. Safety Policy (General)

Basic regulation for safety & health Target of industrial accident rate : 0%

1. Frequently check on welding equipment.


1. Safety inspection before work,
2. Equipping extinguisher Near Inflammable
arrangement during working.
working place.
2. Provide and equip safety tools. 3. Maintain horizontal when transport

3. Secure man’s safety walk way. heavy stuff.

4. Whenever person have to carry heavy


4. Attach caution tag.
stuff, at least 2-person together.
5. Attach caution tag during repairing service.
5. Electric repair shall be treated concerned
6. Install safety block to press, cutter, person only.

press container, round saw. 6. Whenever black out occurred,

all of switch shall be off.


7. Using only insulated electric device .
7. Every day inspect equipment & tools
8. Install Safety handrail When working
for check defects.
on high place . 8. High place working shall be equipment

9. Install curtain for prevent fall down. safety tool and safety belt.

9. Drinking shall be prohibited.


10. Isolate flammable, explosive Material
10. Dangerous equipment shall be stored
during welding work.
in well-ventilated place.
11. Measurement of concentration in oxygen. 11. Install dangerous storing place and manage.

40
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

8-2. Safety Policy (Primary)

1. Safety Training For 1. Daily Safety Activity 1. Daily Safety Inspection


New Worker.
- Inspect safety cloth - Safety cloth & tools
2. Implement TBM 10 before working. condition.
Minute Before Work
- Health and body check. - Connection of electric
Start.
product.
- Marking restricted area.
3. Regular training. (1
2. Regular Inspection
- Using basic signal when
Time Per Month /
transport heavy stuff. - Anti-Fall down facility
More Than 2 Hour)
condition.
- Equipping extinguisher
4. Special Training.
near welding, cutting - Extinguisher inspection.
(When Contractor’s
operation.
Point Out Occurred) 3. Special Inspection
- Isolate flammable,
- Individual Training. - Wire rope condition
explosive material
when using winch.
during welding work.

41
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

9-1. Company Picture & Location (Main Office & Warehouse 1,2)

Office &
Warehouse

Main Office

42
HANBO Engineering Services Sdn. Bhd. (1054377-T)

Insulation / HVAC / Fire Proofing / Refractory / Painting

9-2. Company Picture & Location (Fabrication Shop / etc.)

Fabrication Shop Warehouse

Fabrication Machinery Inventory


43
HANBO Engineering Services Sdn. Bhd.

Office : PT 11310, Kampung Cacar, Mukim Kuala Paka,


23100 Paka, Dungun, Terengganu Darul Iman, Malaysia
Tel : +609-827-0422 Fax : +609-827-0422
H-phone : 011-2303-7115, 012-953-1471
Websites : www. hanboens.com
E-mail : beom@hanboens.com
mohdazizudin@yahoo.com

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