NAME : AMIRUL HAFEZEEN BIN HAFEZ

STUDENT ID : 2016230004
COMPANY : TOP-MECH PROVINCIAL SDN BHD
 COMPANY PROFILE 1. Design and manufacture
industrial cranes
Company Name : Top- Mech Provincial Sdn. Bhd
2. Design and manufacture good
hoists
Address : No. 13, Jalan Wawasan 3/KU7, 3. Design and manufacture Heavy
Sungai Kapar Indah,42209 Klang, machinery
Selangor Darul Ehsan, Malaysia.

Tel : +60-3-3291-2689
Fax : +60-3-3291-6289
Hp : +60-12-3907887

Email : Topmech@topmech.com.my
Website: www.topmech.com.my
 • There are 7 departments at Top-Mech Provincial Sdn Bhd

Quality Control/Production Research and Development- R&D

Service Sales

Purchasing Human Resource

Heavy Machinery (SANY)

 DEPARTMENT
Assigned into the Research and Development Department.

 Research and Development Department (R&D)

 Consist of :
 Company Advisor
 Design engineers
 Draftsman
Advisor

Head of
department

Design
Draftsman
engineer
week activity

1 • Basic fundamental of cranes

• Case study of crane defects
2 • Cad Drawing using Solid works
3 • Formulating formulas for apps project- Crane
structure (Single Girder 2 ton – 6 ton )
4 • Formulating formulas for Crane apps project-
Crane structure (Single Girder 8 ton – 15 ton )
5 • Formulating formulas for Crane apps project-
Costing (Single Girder 2 ton – 15 ton )
• 5s system
6 • 5s system
• ISO 9001:2015/ISO 14001:2015
7 • Constructing General Assembly (GA) using
AutoCAD 2016
• Basic fundamental of cranes
• Case study of crane defects
 Overhead crane
Slewing jib crane

Type of cranes
Gantry crane
Semi Portal crane
Under hung crane
 Site Visit
A case study was conducted at a Company called Eco
Glass Sdn Bhd which is located at Senawang. The
company had a problem with their Double Girder
Crane.

Problem :
• crane cannot move along the runway
• crane stop distance is too near the end of the runway
Cause :
• The bus-bar is out of position and the current collector is broken.
• limited switch is not welded properly to the runway.
 Cad Drawing using Solid works
 3D – Design

Wall crane

This wall crane assignment was given by the supervisor and the purpose of the
task to do a complete design of wall crane that will be use in the company’s crane
catalogue.
 Formulating formulas for apps project- Crane
structure
 Crane Apps Project
Aim
To create a cranes apps that have a wide range of options
for clients to choose and design a crane base of the
specification needs
Purpose
To ease the sales team to give a quotation to our clients
regarding the technical aspects of a crane

Method

The program that is most suitable to create a table and formula data is Microsoft Excel.
For the crane structure, a table is created and categorized into tonnage, span and lifting
height. Other parts of the crane is then created and tabulated on another page. Each of
these parameters are given their rates. One master sheet is then created for each crane
Base of their tonnage and lighting height. This sheet is important because all the
calculation will show up at this page. One simple mistake can effect the overall cost of
the crane .
 5s system
 ISO 9001:2015/ISO 14001:2015
 5s System
1. Seiri/Sort 2. Seiton/Set
Means of organization, as an action Means of orderliness, as an action of make a place for everything and
of eliminate all unnecessary tools, everything should be in its place. The place for each item should be
parts, and instructions. clearly indicated and arrange to easy find, use and put back.

3. Seiso/Shine
Means of cleanliness, as an action of clean and maintain
the workspace and all equipment, and keep it clean, tidy
and organized.

4. Seiketsu/Standardize
Means of standardized cleanup, as an action of make sure
work practices should be consistent and standardized.
All work stations for a particular job should be identical.

5. Shitsuke/Sustain
Means of discipline, as an action of maintain and review standards. Once the previous 4 S's
have been established, they become the new way to operate. Maintain focus on this new
way and do not allow a gradual decline back to the old ways
before after
before

before after

before after

after
 ISO 9001:2015
Quality Management System (QMS)
• needs to demonstrate its ability to consistently provide products and services that meet
customer and applicable statutory and regulatory requirements.

• aims to enhance customer satisfaction through the effective application of the system,
including processes for improvement of the system and the assurance of conformity to
customer and applicable statutory and regulatory requirements

Increased revenue and market share obtained

through flexible and fast responses to market
opportunities

Become more cost efficient Improved communication, planning

Benefits of ISO 9001:2015 and administration processes

Increased credibility and competitiveness Increased credibility and competitiveness

Consistency in the delivery of your product or service

 Constructing General Assembly (GA) using
AutoCAD 2016
 General Assembly
PROGRAM :
AUTOCAD 2016

Single Girder (GA)

This is the Standard general assembly for Single Girder Crane include with the
Top-Mech title block. The dimensions of the parts can be altered in the Model.
The standard assembly help design engineering to standardize the design of the crane
And also for referencing purposes.
 2D-Design

Sample hook with counterweight Winch controller

• Both of these Detail drawing in design on AutoCAD 2016. AutoCAD is more suitable
for detail drawing because it doesn’t need a 3D reference model like other CAD software
such as Catia and Solid Works.
Q&A SESSION