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Training Manual

CFD Analysis with ANSYS/FLOTRAN


The Example Problem

Chapter 2
An Example Problem !! Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Flow of Air in a 2D duct….
• Objective: Peform laminar analysis of a relatively slow
moving flow and then increase the flow rate dramatically.

Streamlines

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The Geometry Training Manual

CFD Analysis with ANSYS/FLOTRAN


• This is Duct which has a smooth transition to a larger area.
• Units of Length - Inches
– Inlet length 3.0
– Inlet height 0.5
– Transition length 1.0
– Outlet height 1.0
– Outlet length 4.0

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Properties - Conditions Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Use PSI system of units
– Property type is AIR-IN
– Density will be 1.1214E-7 (lbf-s2/in4)
– Viscosity will be 2.6240E-9 (lbf-s/in2)

• Conditions
– Reference Pressure 14.7 psi
– Outlet Pressure 0 psi (relative pressure)
– Default Temperature used : 293K

• Flow
– Velocity of 10 inch/sec -> RE ~ 424 (laminar)
– Note in 2D the hydraulic diameter (used in the Reynolds
Number) is twice the inlet height

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Set Preferences Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Preferences provides a filter to prevent irrelevant information
from being presented….

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Establish Element Type Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Main Menu: Preprocessor-> Element Type->Add/Edit/Delete

2 - Choose

1- Add
4 - Close 3 - OK 001312
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Geometry - Create Inlet/Outlet Regions Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Preprocessor>Modeling>Create Areas> Rectangle (By
Dimensions)
• First
– X1=0,X2=3
– Y1=0,Y2=0.5
– Click Apply

• Second
– X1=4,X2=8
– Y1=0,Y2=1
– Click OK

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The Two Rectangles Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Transition Region Between Them Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Create a smooth transition line between the two
• Preprocessor>Modeling>Create Lines (Tangent to 2 Lines)
• Follow the Instructions carefully in the resulting PICKERS
– There will be four successive choices

• Check your result with the following page….

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The Smooth Transition Line Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Tangency to two lines requires choosing the proper
endpoints…..

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The Transition Area Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Preprocessor>Modeling>Create> Area >Arbitrary
• Choose 4 keypoints in response to the PICKER, then OK

3
4

1 2
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Geometry is Finished!! Training Manual

CFD Analysis with ANSYS/FLOTRAN


Area Plot

Line Plot

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Boundary Conditions Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Use Solid Model Boundary Conditions
– Do not require require re-application upon re-meshing

• Preprocessor>Loads>Apply>Velocity> Lines

• We will apply Velocities and Pressures

– Inlets are Velocity or Pressure


– Outlets are Pressure
– Walls: Velocities are zero

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The Boundary Conditions Training Manual

CFD Analysis with ANSYS/FLOTRAN


• These boundary conditions are typical
• Proper condition at boundary intersections is determined by
FLOTRAN
Walls

Walls Outlet
Inlet: PRES = 0
VX=10,VY=0
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Solid Model Boundary Conditions Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Example for 4 - Input Values,
Walls Do Endpoints of lines…OK

1-Lines

3-OK 2-Pick These 6 Lines

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Remaining Boundaries. Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Note that leaving a blank DOES NOT result in a zero condition
being applied..

Inlet

Outlet

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Control of the Display Training Manual

CFD Analysis with ANSYS/FLOTRAN


This is a line plot after application of the
Boundary Conditions

To prevent display of these symbols:


Utility Menu: PlotCtrls>Symbols…
Choose NONE and OK

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Preparation for Meshing Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Use the Mesh Tool
– Size Controls, Lines, Set
• PICKER shows up and you choose the lines,OK
– Set the number of divisions and the ratio, OK

• Use these settings for line divisions Line Divisions


• Lines NDIV Ratio
• Transverse direction 12 -3
• Inlet Region - flow direction 16 -2
• Transition - flow direction 10 1
• Outlet - flow direction 18 2

• See next page for Mesh tool!


SAVE Database Before Meshing….
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Mesh Tool Training Manual

CFD Analysis with ANSYS/FLOTRAN


2 - Choose Lines

Use FLIP
1
if Line Bias
is reversed

3 - OK

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Element Size Box Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Proper Line Divisions Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Four Different Groups of Lines must be done for this
problem…
• Remember to flip one of the outlet lines
• Generally, Avoid large adjacent element size changes
• The Four lines in the Y direction are the transverse lines
• Inlet Lines Transition Outlet Lines (Flipped!)

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Meshing Step Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Use the Mesh Tool
– 1: Choose Areas
– 2: Mapped
– 3: Quad
– 4: Mesh

• PICKER comes up 1
– Pick All
3
• (Meshing Occurs)
• 5: Close Meshtool 2

5
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Now You Have a Mesh! Training Manual

CFD Analysis with ANSYS/FLOTRAN


Picture Made with Reverse Video
(PlotCtrls>Style>Color>ReverseVideo
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Now for the FLOTRAN Input Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Enter FLOTRAN Setup through PREP7
or Solution
• (Depending on Program Setup, you
may need to access “Unabridged
Menu”)

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FLOTRAN Setup Training Manual

CFD Analysis with ANSYS/FLOTRAN


• We will be making changes to these portions of the Menu.

NOW - Our Initial Analysis

LATER - Follow On Work

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Execution Control Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Choose 50 Global
Iterations to Start with
– We are not relying on the
automatic termination
criterion based on
problem convergence

OK!
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Fluid Properties Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Choose AIR-IN for the
property type for
Density and Viscosity
using scroll down
menu….

• OK

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Resulting Screen (click OK) Training Manual

CFD Analysis with ANSYS/FLOTRAN


(Thermal conductivity and Specific Heat not needed)
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Flow Environment Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Reference Conditions are
found as a subset:

• Pressure: 14.7Psi
• Nominal Temperature:
70F
• Offset Temperature: 460R
• OK!
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FLOTRAN Execution Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Done in SOLUTION:
• Run FLOTRAN

• Execute 50 iterations, look at


the results and then run 50
more…

• Convergence monitors
indicate the normalized rate
of change of the solution

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Convergence Monitors Training Manual

CFD Analysis with ANSYS/FLOTRAN


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More Convergence Monitors
Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Post-Processing Training Manual

CFD Analysis with ANSYS/FLOTRAN


• FLOTRAN Post-Processing is fairly typical of ANSYS
– Explicity read in a set of results (not automatically loaded)

• Velocity Vectors
• Nodal Solution Plots
– Solid Color
– Line Contours

• Path Plots
• Particle Traces

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Velocity Vectors Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Plot Results>Predefined Vector Plot..OK

(Use this for Nodal


Solution Plots….)

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Vectors - Typical Training Manual

CFD Analysis with ANSYS/FLOTRAN


50 Global Iterations

after 100 Global Iterations

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Nodal Results Plotting Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Show up as solid color plots or lines depending on the device
chosen
– Utility Menu>Plot Ctrls>Device Options
• Shading or Contours

• Choose DOF
• OK

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Pressures (50, 100 Global Iterations) Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Results Training Manual

CFD Analysis with ANSYS/FLOTRAN


• We can’t tell the difference between the velocity vector plots,
but it looks like the pressures have changed slightly.
• We also notice that the Convergence Monitors (Normalized
rate of change of each DOF) have leveled off….
– This implies solution is slightly oscillatory

• We will modify the input slightly, choosing the SUPG


(Streamline Upwind Petrov-Galerkin) formulation for the
momentum equations…
– The SUPG algorithm is less diffusive and more accurate (but
sometimes less robust) than the default algorithm (MSU -
Monotone Streamline Upwind Method)

• Also, set the number of Global Iterations to 100


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Changing Advection Training Manual

CFD Analysis with ANSYS/FLOTRAN


• FLOTRAN Setup > Advection

OK!
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Convergence with SUPG Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Results Training Manual

CFD Analysis with ANSYS/FLOTRAN


• We could continue, but you get the idea...
• Use of SUPG has given enhanced convergence.
• We should expect a less diffusive solution, and so the re-
circulation region may be better defined.

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Comparison of Vectors at 100, 200 GI Training Manual

CFD Analysis with ANSYS/FLOTRAN


Vectors at 200 GI show more extensive recirculation

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Path Plots Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Look at the profile of VX along the outlet

• Procedure -Path Operations


– Define Path by Nodes
• Choose Nodes on either corner of the outlet
– Map Onto Path
• Choose VX and label it
– Plot
• On graph

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Set up the Path Plot Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Path plot Training Manual

• Pick the corner nodes

CFD Analysis with ANSYS/FLOTRAN


• OK
• Name the Path
• OK

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Path plot - Still More Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Read and dismiss the PDEF (path definition) box
• Map Onto Path, Choose VX, Give it a Name, OK

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Path Plot - Almost Done Training Manual

CFD Analysis with ANSYS/FLOTRAN


• -Plot Path Item on Graph
• Choose DOF, OK
• And Then…...

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Path Plot of the Outlet Velocity! Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Some Discussion Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Modify the line colors as needed with the Utility Menu
– PlotCtrls>Style>Colors>Graphs

• Modify the plot controls as needed with Utility Menu


– PlotCtrls>Style>Graphs

• Result
– Fully developed flow would show the outlet velocity profile as a
perfect parabola
– Therefore, the problem domain could be lengthened to provide
room for more flow development
– Check the Mass Balance

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The Print File Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Use the Utility Menu to Look at the bottom of the jobname.pfl
file
• List > Files> Other> (choose jobname.pfl file)
• Scan to the bottom
• Mass balance looks good!!!
• (If you had forgotten to put a No-Slip Boundary condition
somewhere, there would be another outlet listed….)

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Massless Particle traces Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Particle traces are based on the velocity field, not the stream
function.
• For a steady state, perfectly converged problem on a perfect
mesh, the streamlines and particle trace plots would be
identical.
• Procedure: Plot Results>Flow Traces
– Define trace points with PICKER
– Plot Flow Traces
• Optionally color code trace with
• the value of a DOF

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Trace Points Training Manual

CFD Analysis with ANSYS/FLOTRAN


• The points defined on the Working Plane
– Ensure, for 3D models, that the WP is correctly located!

• The resolution of the trace point location is controlled by the


currently set Snap Increment (Working plane controls)

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Particle Trace Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Color Code According to PRES (or something else!)
• Note Maximum number of loops allowd
• OK

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Particle Trace Training Manual

CFD Analysis with ANSYS/FLOTRAN


• The maximum number of loops is exceeded in the
recirculation region. Close the box

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New Analysis Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Increase the velocity from 10 to 200 (no other changes)
– This makes the Reynolds Number ~8500

• Solve the problem


– Very Shortly you will get a message that either the solution has
diverged or that a negative value has been encountered in the
coefficient matrix main diagonal.

• This is because the flow is now in the turbulence regime and


a laminar solution will be unstable.

• So activate the turbulence model and again solve.

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FLOTRAN Solution Options Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Activate Turbulence with Scroll Down Menu Option,OK
• SOLVE

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Convergence Monitors Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Turbulent Flow Results Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Discussion Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Note that the maximum value of pressure is no longer at the
inlet. It has moved to the outlet !!!
• Consider Bernoulli’s equation and note that in our new,
higher velocity problem the relative importance of the
viscosity has decreased.
– The recoverable pressure due to the velocity change now
dramatically outweighs the viscous losses.

V12 V22
P1   ρgh 1  P2   ρgh 2  Punrec
2g c 2g c

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New Outlet Velocity Profile Training Manual

CFD Analysis with ANSYS/FLOTRAN


• A Fully developed flow would have the maximum value in the
center. This implies we should make the problem domain
longer….

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Another New Analysis - Extend the
Problem Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Outline of the steps required
– Add another rectangle to the outlet
• Try 15 additional inches
• Remember to Merge Keypoints
– Revise boundary conditions
• Delete old pressure boundary
• Pressure on new boundary
• Walls

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New Geometry Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Completing the New Geometry Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Preprocessor>Numbering Ctrls>Merge Items> Keypoints

As expected, the meshed line is kept

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New Boundary Conditions Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Preprocessor>Loads>Delete>

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New Boundary Conditions Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Add the walls as done previously

• Assign Zero pressure to the outlet line as done previously

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Mesh the New Outlet Area Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Use the Mesh tool to copy the transverse
direction assignment to the new outlet
boundary.
• PICKER asks for the line to be copied from
(pick andOK) and then the line to be copied to
(pick and OK).

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Set Divisions Along Outlet Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Flip the line after setting (when necessary)

• Then Mesh the New Area as in previous fashion


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The Mesh Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Note that the symbols shown are the previously transferred
Nodal Boundary Conditions. The solid model boundary
conditions don’t show up on an element plot.

• The complete mesh with the symbols turned off..

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Execute Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Note that if you have not changed the jobname, FLOTRAN
will provide a notice to the effect that it has renamed the old
results file to jobname.rfo
– This occurs because the number of nodes and elements in the
case has changed.
– Other files such as the jobname.pfl are appended to, even
though this is a new analysis

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Convergence Monitors Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Convergence Monitors - more
Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Results Training Manual

CFD Analysis with ANSYS/FLOTRAN


• Two representations of pressure, the second in the vector
mode with 128 contours.
• Note that the pressure drop, once the flow has recovered, is
very small.
• We expect a good outlet velocity profile.

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Recirculation Region Training Manual

CFD Analysis with ANSYS/FLOTRAN


• The recirculation region is captured
despite the relatively coarse mesh.

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Benefits of Extension Training Manual

CFD Analysis with ANSYS/FLOTRAN


• The lines are superimposed onto the new velocity vector plot.
It is clear that the flow is continuing to develop past the
original boundary of the problem.

Old Outlet

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Outlet Velocity Profile Training Manual

CFD Analysis with ANSYS/FLOTRAN


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Final Check of Transverse Velocity Training Manual

CFD Analysis with ANSYS/FLOTRAN


• The flow is very close to fully developed. The following plot
of the transverse velocities at the outlet provides a measure
of how close it is. Note the scale. The maximum transverse
velocity is 0.11.

End of
Problem!
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